here quality has priority · 2018-02-15 · about us company address 15/16, tribhuvan industrial...

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ALLMARC INDUSTRIES ISO 9 0 0 1 : 2 015 COMPANY HERE QUALITY HAS PRIORITY DIAMOND GRIP / BZ WORKING PLATFORM ANTI SKID GRATING SCAFFOLDING WALKWAY PLANKS CUPLOCK SCAFFOLDING SYSTEM SAFETY & SCAFFOLD PRODUCTS CUSTOMISE STEEL FABRICATION PRODUCT CATALOGUE

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Page 1: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

ALLMARC INDUSTRIES

I S O 9 0 0 1 : 2 0 1 5 C O M P A N Y

HERE QUALITY HAS PRIORITY

DIAMOND GRIP / BZ WORKING PLATFORMANTI SKID GRATING SCAFFOLDING WALKWAY PLANKSCUPLOCK SCAFFOLDING SYSTEMSAFETY & SCAFFOLD PRODUCTSCUSTOMISE STEEL FABRICATION

PRODUCT CATALOGUE

Page 2: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA
Page 3: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

INDEX

ABOUT USThe Team, Company Profile

4 - 5

DIAMOND GRIPWorking Platform / Gratings

6 - 9

FABRICATIONCustomised Fabrication, Machining Work, Assemblies

30 - 31

SCAFFOLDING10 - 17 18 - 19 2021 22 - 25 26 27 - 2829

Walkway PlanksToe BoardsBeam bracketLadders Cuplock System Base/U-head JackScaffolding AccessoriesScaffolding General Safety

10 - 29

CLIENT LIST 32

3

Page 4: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

THE TEAM of

ALLMARC INDUSTRIES

4 www.allmarcindia.com

Page 5: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

ABOUT US

COMPANY ADDRESS15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

CONTACT [email protected]@allmarcindia.com+91 (79) 22902208+91 (79) 65126315

FOUNDER Mr. Ganesh Gohil FOUNDED IN Year 2010

ince our incep�on, We started our Business by Manufacturing Customised SFabrica�on with Precised Machining work, Press and Sheet Metal Works for the Engineering Companies. The world of Business is Moving Faster all the

�me with different and complex requirements by the customers. Considering these Requirement; We increased our Products with modernized machinery and Expanded produc�on facility.

These aspects and changing requirements of market drive us forward, to con�nuously develop Produc�on Process. With this con�nuous improved system; we always able to provide the results that gives real added value for our Customers. And these lead us to a leading Manufacture and Exporter. ALLMARC INDUSTRIES is always work with to provide : Right Product at MOTTORight Time with Right Price. We have separated each type of work with dedicated team of professionally qualified and well experienced engineers, supervisors and technicians besides team of skilled workmen to carry out the jobs of each nature. Our is that we are Con�nuously Learning and Understanding the STRENGTHRequirements of Our Clients and Increasing our Produc�on Capability With New Machineries.

Through the Years we have completed many Successful projects for our valuable clients. Naturally, we are not able to show everything here, but our team is on hand to Familiarize you with our company, and will dispose all your queries.

For your Special Requirements with R&D, you are always welcome to meet us at our factory or in Trade fairs. We shall collaborate with you with great commitment and energy on your Projects for our long-term and reliable partnership.

We Wish you every success for the future.

5www.allmarcindia.com

CONNECT WITH US

Page 6: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

DIAMOND GRIPWORKING PLATFORMS / GRATINGS

6 www.allmarcindia.com

Page 7: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

In INDIA, ALLMARC INDUSTRIES is the only one, who Manufactures Diamond Grip Walkways, Pla�orms and Gra�ngs. Diamond Grip offers one of the Most Slip Resistant Walking - Working Surface in various Industries. The Surface of the Planks have Diamond Shaped Opening with Serrated edges, making them slip resistant in every direc�on under prac�cally all condi�ons. Planks are easy to install and have a high strength to weight Performance that offers a high load carrying capacity and long life.

Diamond Grip Walkway is one piece Metal Plank and it has rough Serrated Edges around diamond shaped openings.

FEATURES & BENEFITS

Ø Its Unique Design Provide Most Slip Resistance Surface.Ø Suited for all working/walking surface, where Mud, Ice, Snow,

Grease, Oil and detergents create Slippery or Hazardous condi�on.

Ø Lightweight design provides high strength to weight ra�o.Ø Self-cleaning due to resilience of walking surface.Ø Long life span requiring li�le maintenance.Ø Simple and economical installa�on as walkways are self-

framing. Ø Adaptable to cost effec�ve custom fabrica�on.

Ø Pla�orms and LaddersØ Oil refineriesØ Conveying and loading bridgesØ Service bridgesØ Loading bridgesØ Cartage undertakingØ Mining industries and refiningØ Light chemicalØ Drilling pla�ormsØ Petrochemical industryØ Power plantsØ Package an�-skidØ Machine industryØ Service bridges of RailwaysØ Pipe loading bridgesØ Wastewater treatmentØ Marine work boatsØ Marine projectsØ Climbing treads for shipsØ Building industryØ Oil-fat chemicalØ Ware house shelvesØ Service bridgesØ Air port projectsØ Pig iron industryØ Waste treatmentØ Chemical fer�lizer industryØ CatwalksØ Vehicle StepsØ Work Pla�ormsØ Maintenance Pla�ormsØ Roo�op walkwaysØ Transporta�on servicing areas

APPLICATION

7www.allmarcindia.com

DIAMOND GRIPWORKING PLATFORMS / GRATINGS

Page 8: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

8 www.allmarcindia.com

1 DIAMOND 2 DIAMOND 3 DIAMOND 4 DIAMOND

5 DIAMOND 6 DIAMOND 7 DIAMOND 8 DIAMOND

9 DIAMOND 10 DIAMOND 11 DIAMOND 12 DIAMOND

13 DIAMOND 14 DIAMOND 15 DIAMOND 16 DIAMOND

DIAMOND GRIPSTANDARD WIDTH

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SPECIFICATION

MATERIAL OF CONSTRUCTIONMild Steel IS 2062 : E250IS 277 GPAluminium 1100Stainless Steel 202/304/316

STANDARD WIDTH80 mm TO 1000 mm

STANDARD LENGTH600 mm TO 4000 mm

SURFACE FINISHSelf finishPain�ng Pre-GalvanisedZinc Pla�ngPowder Coa�ngHot Dip Galvanizing

CUSTOMISATION

ALLMARC INDUSTRIES is able to do certain kind of customisa�on in Diamond Grip Gra�ngs as per the client’s Requirements.

We also Provide the Diamond Grip in Sheet Form also, which enable you to do fabrica�on as per your requirements.

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10 www.allmarcindia.com

SCAFFOLDINGWALKWAY PLANK

Page 11: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

SCAFFOLDINGWALKWAY PLANK

11www.allmarcindia.com

ROLL FORMING MACHINE MANUAL BENDING MACHINES

AUTOMATIC ROBOTIC WELDING MACHINE EWM - GERMAN WELDING TECHNOLOGY

TECHNOLOGY WE USE FOR MANUFACTURING PLANKS

Page 12: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

SCAFFOLDING PLANKS BY OTHER NAMES

Ø Steel PlanksØ Steel BoardØ Metal BoardØ Metal DeckØ Khapeda

BENEFITS OF STEEL PLANKSØ Its unique design makes Planks Light

Weight.Ø Load Caring Capacity is higher

compare to its Self-weight.Ø Consistent strength. Plank load is

not s ign ificant ly affected by weather condi�ons

Ø An�-Skid Perforated dimple tread design minimizes accidents in slippery condi�ons

Ø Fire and Corrosion resistant. Ideal for use where welding or burning is occurring

Ø Long term usage.Ø Stackable design saves storage and

transporta�on costs.Ø Works with almost All type of

Scaffolding Structures. Like Cuplock, Ring Lock, Tube and Coupler Scaffolding

Ø Made In INDIA

Ø Walkway PlanksØ Walkway BoardsØ Scaffold Pla�ormØ Scaffold DeckingØ Scaffold BoardØ Scaffold Planks

12 www.allmarcindia.com

SCAFFOLDINGWALKWAY PLANK

How We Manufacture the Planks

ALLMARC INDUSTRIES is a Leading Manufacturer and Exporter of Scaffolding Walkway Planks. We are not Bounded with only Fix size and Type of Planks, But We have Wide Range of Planks with Different type of Hook or Without Hook, Embossing, Material of Construc�on and Customer Specific Length, Width and Height.

For the manufacturing of the Planks, Allmarc uses both Roll forming and CNC bending Machines to provided customised Width and Length. For the Different type of Embossing we are using Hydraulic and Mechanical Power Presses according to Embossing Style. Our Tool Room and R&D Department take care of Dies and Punches and New developments.

Manual and Robo�c welding process.For the Assemblies and Welding we have cer�fied welders and Automa�c Robo�c Welding Machines. We u�lise the type of welding as per Planks Design.

Allmarc Industries made the decision to invest in robot technology for the welding process. Robo�c welding systems are able to operate con�nuously, Providing repeatability of quality in the welds. Ar�cula�ng robots employ arms and rota�ng joints. A robo�c welding system can perform more consistently than a manual welder because of the monotony of the task.

TESTING / QUALITYALLMARC INDUSTRIES' Planks are manufactured to meet or exceed OSHA and ANSI recommenda�ons. NABL Approved Laboratory, an accredited third party independent tes�ng lab were selected to perform the load tes�ng of Scaffolding Planks manufactured by ALLMARC. In house load tes�ng is also performed on a random selec�on of planks during the manufacturing process.Our Quality Department verify the Different parameter of the Planks and give the assurance of Quality.

This high-tech manufacturing process results in a superior, consistent product assuring safety for your workers.

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STANDARD WIDTH

200 MM

230 MM

250 MM

280 MM

300 MM

STANDARD HEIGHT

38 MM

MATERIAL OF CONSTRUCTION

Mild Steel IS 2062 : E250

Pre GalvanisedIS 277

STANDARD LENGTH

1000 MM to 4000 MM

SHEET THICKNESS

1.6 MM

1.8 MM

2.0 MM

SURFACE FINISH

Painted

Zinc Coated

Hot Dip Galvanised

PLANKS WITHOUT HOOK With out Hook Planks are commonly used world wide in almost all kind of Modular Scaffolding System. Due to its unique design and Light weight it is Very easy to use as a walkway planks in Scaffolding.

ALLMARC INDUSTRIES is a leading Manufacturer of Walkway Planks. We have installed Roll forming System for the Standard Sizes to provide the Re-Producibility in Planks. For the Non Standard Sizes, We have CNC Bending Machines with Hydraulic and Power Presses.

Apart from Standard Planks, we are able to Make planks as per your Requirements.

SCAFFOLDINGWALKWAY PLANK

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Plank W X L 1.6 mm Thk 1.8 mm Thk 2.0 mm Thk

230 x 1000 04.96 05.60 06.20

230 x 2000 09.60 10.8 12

230 x 2500 12.00 13.50 15.00

230 x 3000 14.00 15.80 17.50

230 x 4000 18.56 21.00 23.20

Sheet Thickness Wise Plank’s Weight in kg.

Cross Sec�on of Plank

Page 14: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

SCAFFOLDINGWALKWAY PLANK

Auto Lock Hook Planks with Round Dimple Embossing

Auto Lock Hook Plank with Star Capsule Embossing

Auto Lock Hook Planks with Cross Capsule Embossing

14 www.allmarcindia.com

Page 15: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

PLANKS WITH AUTO LOCK HOOK

STANDARD WIDTH

400 MM

MATERIAL OF CONSTRUCTION

Mild Steel IS 2062 : E250

Pre GalvanisedIS 277

STANDARD HEIGHT

50 MM

SHEET THICKSS

1.2 MM

1.6 MM

STANDARD LENGTH

1829 MM

SURFACE FINISH

Painted

Zinc Coated

Hot Dip Galvanised

Planks with Auto lock hook Makes the Installa�on Fast, Easy and accurate. These Planks are commonly used world wide in almost all kind of Modular Scaffolding System. Due to its unique design and Light weight it is Very easy to use as a walkway planks in Scaffolding.

To Make the Planks An� Skid, Allmarc Industries Provides Different types of Embossing op�ons as per Client’s Requirements.

Apart from Standard Planks, we are able to Make planks as per your Requirements.

Length (Hook C to C)

SCAFFOLDINGWALKWAY PLANK

15www.allmarcindia.com

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SCAFFOLDINGWALKWAY PLANK

16 www.allmarcindia.com

AMERICAN PLANKRAISED HOOK

AMERICAN PLANKDOG EAR HOOK

PLANKS WITH FIX HOOK

Page 17: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

SCAFFOLDINGWALKWAY PLANK

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PLANK WITH HEAVY DUTY FIX HOOK

PLANK WITH FORGED FIX HOOK

PLANKS WITH FIX HOOK ALLMARC INDUSTRIES is a only solu�on for the Scaffolding Walkway Planks with Different Types of Fix Hook. We Provide Heavy Duty Fix hook, Light Duty Fix Hook, American Type Planks with Dog Ear Hook, and Raise Hook. Our Tool room department is involved in development of Hook as per the Client’s Requirements.

HEIGHT 38, 55, 65 MMWIDTH 230, 250, 280, 300 MMLENGTH 1000 TO 3000 MMMATERIAL MS IS2062, GP IS 277SHEET THK. 1.6, 1.8, 2.0 MMSURFACE FINISH PAINTED, ZINC COATED, HOT DIP GALVANISED

Page 18: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

SCAFFOLDINGTOE GUARD / TOE BOARD / KICK PLATE

18 www.allmarcindia.com

Page 19: HERE QUALITY HAS PRIORITY · 2018-02-15 · ABOUT US COMPANY ADDRESS 15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC Road No. 8, Kathwada, Ahmedabad - 382430, Gujarat, INDIA

The purpose of a Toe Board is to prevent objects, tools and equipment being falling over the edge or being knocked from the scaffolding structure. Its best prac�ce to implement toe boards whenever handrails are used whenever there's a risk of tools or objects falling from the edge.

As per the OSHA's Standard; A standard Toe Board shall be 4 inches (nominal) minimum in ver�cal height from its top edge to the level of the floor, pla�orm, runway, or ramp. It shall be securely fastened in place and have not more than 1/4-inch clearance above floor level.

ALLMARC INDUSTRIES manufactures both type of Fix length and Telescopic length suits to almost all kind of modular scaffolding structure. Fix and Telescopic Length can be customised as per clients Requirements. Allmarc Made Toe boards come with Forged Swivel coupler, which makes easy to fix with Scaffolding pipe.

FIX LENGTH TOE BOARD

TELESCOPIC LENGTH TOE BOARD

MATERIAL OF CONSTRUCTION

Mild Steel IS 2062 : E250

Pre GalvanisedIS 277

SHEET THICKNESS

1.6 MM

1.8 MM

2.0 MM

SURFACE FINISH

Painted

Zinc Coated

Hot Dip Galvanised

FIX TOE BOARD LENGTH

1000 MM to 3000 MM

TELESCOPIC LENGTH

1000 - 1500 MM

1500 - 3000 MM

HEIGHT

150 MM

175 MM

200 MM

SCAFFOLDINGTOE GUARD / TOE BOARD / KICK PLATE

19www.allmarcindia.com

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BEAM BRACKETSAFETY LIFE LINE

Reference Picture for Beam Bracket System Application

FALL PROTECTION SYSTEMALLMARC INDUSTRIES is a Leading Manufacturer and Exporter of Beam Brackets. Beam Bracket systems are commonly a�ached to a steel beam / girder. A worker, wearing a full-body harness and using a connec�ng device such as a shock-absorbing lanyard or self-retrac�ng lifeline (SRL), connects to the lifeline of the system. The worker can then safely move horizontally.

Beam Bracket is designed to be installed on a Various range of steel beams. This System Prevents workers falling from the top of high-rise stage / construc�on site. Maximum Span between two Beam Bracket is suggested 1 Metre and Per Span maximum 2 Workers Can Work.

Standard Size is Suitable for Beam Size : 50/75/100 mmCustomisa�on is possible as per Client’s Requirements.

20 www.allmarcindia.com

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SCAFFOLDINGLADDERS

21www.allmarcindia.com

ALUMINIUM LADDERWITH FLUTED ROUND PIPE

ALUMINIUM LADDERWITH FLAT STEPS

STEEL HANGING LADDERWITH RUNG STEP

STEEL LADDER FOR CUPLOCK SYSTEM

LADDER WITH DIAMOND GRIP STEP

ALLMARC INDUSTRIES is a leading manufacturer and Exporter of wide range of Scaffolding and General Purpose Ladder. Aluminium Ladder are manufactured with Heavy Duty C Sec�on for the Sides. For the Step We provides the Op�on with Fluted Pipes and An� Skid Flat Steps. For the Durability of Aluminium Ladder; step are Crimped on Press machine. An� Skid Rubber Gaskets are fi�ed at Top and bo�om Side.

Allmarc Industries also provides customised Steel Ladders for the Scaffolding Structures, Industrial Use, Working Pla�orms access and Many more usage. As per Clients Requirements Customisa�on is possible.

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SCAFFOLDINGCUPLOCK SYSTEMSMART SCAFFOLDING FOR INNOVATIVE CONSTRUCTION

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SCAFFOLDINGCUPLOCK SYSTEM

SCAFFOLDING ALSO KNOWN AS SCAFFOLD OR STAGING

S c a ffo l d i n g i s a t e m p o ra r y structure used to support a work crew and materials to aid in the construc�on, maintenance and repair of buildings, bridges and all other manmade structures.

There are four main types of scaffolding used worldwide today. These are Cuplock Systems, Tube and coupler (fi�ng) components, H-frame modular system scaffolds, and Timber scaffolds.

ABOUT CUPLOCK SCAFFOLDING SYSTEMCUPLOCK SCAFFOLDING SYSTEM has been the world's most popular scaffold system. This is a mul�-purpose system, it has been chosen by contractors on many of the world's largest and most complex construc�on and maintenance projects.

This is one of the most flexible types of scaffolding systems that can be used for the construc�on. Some of the main features of the par�cular system is the ease with which it can be used even in cramped and narrow spaces. The system consists of only few components, which are very easy to Assemble, thereby improving the convenience related to finding solu�ons for level difference during construc�on.

SILENT FEATURES:Ø Cuplock system - Easy to STAND - say no to nuts and bolts or wedges

Just a simple locking cup at each node point on the standards enables connec�on of the ends of up to four members in one locking ac�on.

Ø Cuplock systems- Versa�le! Best suitable for access or formwork support.

Ø Cuplock systems- Timely tested and Proven design with safety accessories

Ø Cuplock System has a proven performance history on an extensive number of sites, mee�ng the requirements of the various statutory bodies.

Ø Quick fastening of horizontals. Only 4 horizontals can be fastened at one �me with firm clamping ac�on of top cup making the joint rigid.

Ø Quick/Fast/Solid erec�on and dismantling results in �me and labour saving.

Ø Widely and Versa�le use in construc�on, demoli�on or maintenance projects for any type of structure i.e. straight or curved.

Ø Lightweight but high loads carrying capacity.Ø Low maintenance.

INTERNATIONAL STANDARDSBS 1139 : Metal ScaffoldingBS 1139 : Part 1 : TubeBS 1139 : Part 1 : Sec�on 1.1 : Specifica�on for Steel TubeBS 1139 : Part 2 : Scaffolding CouplersBS 1139 : Part 1 : Sec�on 2.1 : Specifica�on for Steel Couplers, Loose Spigots, and Base Plates for use in working Scaffolding made of Steel TubesBS 3571 : MIG WeldingBL 4360 : Specifica�on for weld able Structural steelsBS 6681 : Specifica�on for Malleable Cast Iron

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SCAFFOLDINGCUPLOCK SYSTEM

The Basic unit of a cup lock scaffolding system consists of four horizontal elements which are fixed at a point along the ver�cal element. The same element which are part of the system can be used to create suitable solu�on for the purpose of assembling a stair tower, due to the high load bearing capacity associated with the system.

The Ver�cal Elements in the system are equipped with locking kits, which are welded on to them at intervals of 500 mm or 1000 mm. This offers an economical and prac�cal solu�on for projects which have level difference at the ground or at the deck. The locking kit consists of bo�om and top cups. Where bo�om cup is welded onto the ver�cal element and the Top cup or the upper cup is moveable along the length of the ver�cal element.

With the mobility of the upper cup comes the responsibility of ensuring that it is not removed from the ver�cal element completely, owing to the structural difficul�es that could occur due to the misplacement of the same. The heads of the horizontal elements, which are structured out of the both end of an elements. With the help of hammer, the upper cup can be rotated in the clockwise direc�on and the head of the horizontal element is squeezed rigidly between the upper and lower cups.

BASIC STRUCTURE

SIZE IN METRE ~ WEIGHT

Ver�cal 1.00 Mtr. 05.65 kg

Ver�cal 1.50 Mtr. 08.05 kg

Ver�cal 2.00 Mtr. 10.40 kg

Ver�cal 2.50 Mtr. 12.80 kg

Ver�cal 3.00 Mtr. 15.20 kg

SIZE IN METRE ~ WEIGHT

Ledger 0.5 Mtr. 2.00 kg

Ledger 1.0 Mtr. 3.75 kg

Ledger 1.5 Mtr. 5.46 kg

Ledger 2.0 Mtr. 7.15 kg

Ledger 2.5 Mtr. 8.50 kg

STANDARD SIZES OF VERTICAL STANDARD SIZES OF LEDGER

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SCAFFOLDINGCUPLOCK SYSTEM

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CUPLOCK STANDARD / VERTICAL

ALLMARC INDUSTRIES is a Manufacturer and Exporter of Cuplock Scaffolding System.

Cuplock Standard / Ver�cal are manufactured from 48 mm OD MS Round Pipe, provided in various sizes with Cup Joints welded at 500 mm Intervals or as per the Client’s Requirements. The top cups are made from Malleable cas�ng to endure rough site handling, and welded bo�om cups are Pressed from High Quality Steel.

CUPLOCK LEDGER / HORIZONTAL

ALLMARC Make Cuplock Ledger is used to make rigid bond to endure uneven site handling. Forged Ledger blade is Welded at both ends, which fits between Top cup and Bo�om cup of ver�cal.

Ms round pipes is used of 48.00 mm OD and 3 mm Thickness. Minimum projec�on of blades avoids damages in handling and uniform dimension makes the cup joints rigid.

ALLMARC INDUSTRIES is able to make Customisa�on in Cuplock, as per the client’s Requierments

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SCAFFOLDINGJACK

www.allmarcindia.com

U-HEAD JACKAdjustable Jack S�rrup head is used at the top of the ver�cal Cuplock standard in order to provide an addi�onal maximum adjustment of length up to 300 – 600 mm. The main applica�on of U-Jacks is to hold MS Beams and channel in places, upon which the shu�ering plates are placed during the construc�on. The U-Jacks Are Manufactured using the roll threading process, which increases safety and enables them to have a load bearing capacity of up to 4 Tones.

BASE JACKBase jacks are located in the bo�om of the Cuplock standards (ver�cal), they provide adjustment for varia�ons in ground levels, and they have a safe working load of approx. 4 tons each

SPECIFICATION· Hollow Pipe of OD 38 mm and Solid rod OD 32 mm

· The jack nut of SG Iron Cas�ng

· Base plate size: 150x150x6 mm

HOLLOW PIPE JACK

LENGTH ~ WEIGHT

230 mm 1.850 kg

350 mm 2.300 kg

450 mm 2.600 kg

600 mm 3.200 kg

MS SOLID JACK

LENGTH ~ WEIGHT

300 mm 2.650 kg

350 mm 2.850 kg

450 mm 3.500 kg

600 mm 4.350 kg

STANDARD SIZES OF JACK

ALLMARC Made U Jack and Base jack are specially used for levelling scaffolding, fast and accurate. Onsite coarse and fine adjustment can be done up to 600 mm. Length can be customised as per Requirement.

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SCAFFOLDINGACCESSORIES

FORGED DOUBLE COUPLER / FIX COUPLER

Ø Joins two scaffold tubes having outside diameter of 48.3mm at right

angles.

Ø Replaceable 'T' bolts, nuts and washers.

Ø Robust design made from drop forged steel for durability and reliability.

Ø Hot dip galvanised finish for corrosion resistance.

Ø Typical working load limit of 6.25kN against slip at �ghtening torque of

54 Nm.

FORGED SWIVEL COUPLER

Ø Joins two scaffold tubes having outside diameter of 48.3mm at

any angles.

Ø Each half of the Coupler is interconnected with a swivel pin

Ø Typically used for connec�ng bracing members. Also used for

tension splicing of scaffold tubes

Ø Replaceable 'T' bolts, nuts and washers.

Ø Robust design made from drop forged steel for durability and

reliability.

Ø Hot dip galvanised finish for corrosion resistance.

Ø Typical working load limit of 6.25kN against slip at �ghtening

torque of 54 Nm.

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PUTLOG COUPLER - WRAPOVER

Ø Joins 48 O.D. scaffold tubes at right angles.

Ø Used for posi�oning Putlog tubes onto ledger

tubes.

Ø Tightening nut suits standard Scaffold Spanner

Ø Pressed steel body and drop forged steel cap.

Ø Hot dip galvanised finish for corrosion resistance.

Ø Typically used for securing guardrails and mid-

rails to standards at right angles.

Ø Not to be used for connec�ng ledger tube. Only

use Right Angle Couplers for such purpose.

Ø WLL = 0.62 kN against slip of tube through flaps of

coupler at �ghtening torque of 54 Nm.

EXTERNAL SLEEVE COUPLER

Ø Joins 48 O.D. scaffold tubes end to end externally.

Ø Used for end to end joining of scaffold tube

standards.

Ø Locates on outside diameter of scaffold tube

members.

Ø Tightening bolt suits standard Scaffold Spanner.

Ø Made from high quality pressed steel.

Ø Under compression loading this Coupler is capable

of taking the full capacity of the scaffold tube.

Ø Can be used for end to end joining of tube ledgers.

SCAFFOLD COUPLERS are essen�ally the fundamental component that is used to assemble Tube & Coupler scaffolding. This basic fi�ng that is designed to join two scaffold tubes can be used to create a diverse range of scaffolding structures or used as an accessory to prefabr icated scaffolding systems. (WLL = WORKING LOAD LIMIT)

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BEAM / GIRDER CLAMP

Ø Joins 48 O.D. scaffold tube to

Tapered or Parallel Flange steel

beams at 90°.

Ø Suitable for 50/75/100 mm Beam /

Girder

Ø WLL = 6.25 kN Resistance to slip

along tube or along flange of beam

SCAFFOLDINGACCESSORIES

BOARD RETAINING CLAMP (BRC

COUPLER)

Ø Retains scaffold planks to 48 O.D.

Scaffolding tubes.

Ø Suitable for plank thickness

range of 35 to 38mm.

Ø Pressed steel body and drop

forged steel cap.

Note: Beam / Girder Clamps must be used in pairs each side

of the flange. Minimum �ghtening torque = 54 Nm.

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EXPANDING JOINT PIN

Ø Joins 48 O.D. scaffold tube standards end

to end internally.

Ø Fits inside scaffold tubes.

Ø Expands to fit internal diameter of

scaffold tube when bolt �ghtened.

ROTATING BEAM / GIRDER CLAMP

Ø Joins 48 O.D. scaffold tube to Tapered

or Parallel Flange steel beams at any

angle.

Ø Suitable for 50/75/100 mm Beam /

Girder

Ø WLL = 6.25 kN Resistance to slip along

tube or along flange of beam

LADDER CLAMP

Ø Joins Aluminium / Steel Straight Ladder

to 48 O.D. scaffold tube.

Ø Offers Fast and Accurate fi�ng in

Scaffolding Structure

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SCAFFOLDINGSAFETY

No scaffold shall be erected, moved, dismantled or altered except under the supervision of competent persons. A competent person is defined as one who is capable of iden�fying exis�ng and predictable hazards in the surroundings or working condi�ons, and who has the authoriza�on to take prompt correc�ve ac�on to eliminate them.

GENERAL SAFETY GUIDELINE

SCAFFOLDING FRAME SAFETYþ The Scaffold Frame must be capable of suppor�ng four �mes the maximum intended load.þ Using a horizontal frame separa�on distance of 7 feet, the maximum plank extension over the end support shall be no more than 12

inches if guardrails are not used to block access to the area.þ On a 10-sec�on wide frame scaffold, the overlap for each plank on top of each other must be 12 inches.þ A scaffold 5 feet wide, 35 feet in length and 30 feet high with frame spacing of 7 feet must have horizontal securement every 20 feet and

ver�cal �e-in every 20 feet.þ A frame scaffold, three sec�ons high, using a can�levered outrigger pla�orm, shall use �es, guys, braces, outriggers or scaffold

manufacturer's stabilizer legs or equivalent.

SCAFFOLDING RAILSþ Guardrails are required on welded frame

scaffolds that are 10 feet high or more.þ Top rail height shall be at least 36 inches to

a maximum of 45 inches.þ Top rail strength must be at least 200

pounds for welded frame scaffolds.þ Mid rail strength on a welded frame

scaffold must be at least 150 pounds.þ Scaffold legs must bear on base plates and

these shall rest on either firm founda�on or mud sills.

SCAFFOLDING PLANKSþ The space between the scaffold planks must be no more than 25 MM.þ The max. distance permi�ed between a plank and a frame upright is 225 MM.þ An un cleated scaffold plank must extend over the end support a min. of 150 MM.

OTHER SPECSþ Scaffold pla�orms above one sec�on high must be provided with safe access.þ When hook-on-ladders are used, they must be provided with a rest pla�orm at

every 35 feet.þ The scaffold distance between an insulated 220 volt line must be at least three

feet.þ Work shall not be permi�ed during high winds. High winds are classified by the

Na�onal Weather Service as 50 kph gusts or higher. Ul�mately, the decision is to be made by the competent person.DISCLAIMER: These recommenda�ons were

developed using generally accepted safety standards. Compliance with these recommenda�ons is not a guarantee that you will be in conformance with any building code, federal, state or local regula�on regarding safety or fire. Compliance with these recommenda�ons does not ensure the absolute safety of your occupa�on or place of business. It is the property owner's duty to warn any tenants or occupants of the property of any safety hazards that may exist.

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FABRICATION

30 www.allmarcindia.com

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ALLMARC INDUSTRIES provides Fabrica�on Services along with Shearing, Bending & Pressing facili�es. We are counted amongst the reliable service providers offering Fabrica�on services for steel and iron structures. Allmarc Industries offer world-class fabrica�on services for various types of industrial components. We fabricate assemblies and provide details for each steel member, its connec�on details, hardware list and the match-mark. Proper packing and dispatch to site.

Our experienced Fabrica�on Facility is equipped with all the Latest Machineries including Plasma Cu�ng with Oxyfuel Machine, CNC/Hydraulic & Mechanical Press, Shearing Machiens, and Imported [Germany - EWM make] Welding Machines to handle industrial jobs. Manufacturing is done with High Precision and with use of Jigs and Fixtures. Our welding services include Spot, MIG and ARC welding, cleaning and deburring. We use Argo-CO2 Gases Supplied by LINDE to Prevent Welding Defects. We work with Carbon steel, Specialty Steels, and Stainless steel.

We also provide the service of Heavy and Precision Machining on highly engineered components matching customer specifica�ons using a variety of materials such as: steel, stainless steel, aluminium, brass, plas�cs and various alloys.

U�lizing the latest technology, including CNC turning and milling centres, Boring Mills, Plano Machining Centres, Lathes. We produce complex parts and complete assemblies for finished goods such as: Oil Industries, Engineering Industries, Injec�on Moulding Machine, automobiles, Pharma Industries and medical devices, appliances, construc�on equipment and much more.

FABRICATION

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32 www.allmarcindia.com

SOME OF OUR CLIENTS

AND MANY MORE

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OUR MEMBERSHIP & REGISTRATION

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NOTES

34 www.allmarcindia.com

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35www.allmarcindia.com

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I S O 9 0 0 1 : 2 0 1 5 C O M P A N Y

15/16, Tribhuvan Industrial Estate, Near Kathwada GIDC, Kathwada, Ahmedabad, Pincode 382430, Gujarat, INDIA+91 (79) 22902208, +91 (79) [email protected] | [email protected]@allmarcindia.com | www.allmarcindia.com

ALLMARC INDUSTRIES