hgs-system - trucktec · 2016-11-17 · [email protected] hgs-system hydraulic vv shift system all...
TRANSCRIPT
HGS-SYSTEMHYDRAULIC VV SHIFT SYSTEM
All stated genuine numbers serve only for comparison purpose and may not be used as original reference.
Mercedes
Fitting for: Actros MP 1, Atego
Details: Brake fluid
Fitting for: Actros MP 1, Actros MP 2/3, Atego, Axor
Details: Brake fluid and Mineral oil
01.24.389 / 000 260 6198 n.cpl.201.24.374 / 000 260 7198
Fitting for: Actros MP 1, Atego, Axor
Details: Brake fluid
01.24.385 / 000 260 4198
Fitting for: Actros MP 1, Atego, Axor
Details: Brake fluid
Fitting for: Atego, Axor
Details: Brake fluid
01.24.387 / 000 260 509801.24.390 / 000 260 4298 n.cpl.1
Fitting for: Atego, Axor
Details: Brake fluid
01.24.391 / 000 260 4198 n.cpl.1
Fitting for: Actros MP 2/3, Atego, Axor
Details: Mineral oil
Fitting for: Actros MP 1, Atego
Details: Break fluid
01.24.379 / 000 260 5998 01.24.380 / 000 260 4298
Fitting for: Actros MP 2/3, Atego, Axor
Details: Mineral oil
01.24.373 / 000 260 6198
All stated genuine numbers serve only for comparison purpose and may not be used as original reference.
Mercedes
HGS-SYSTEMHYDRAULIC GEAR SHIFT SYSTEM
HGS INSTALLATION PROCEDURE
Warning: Before installation, make sure to use the CORRECT fluid type! Brake fluid or Mineral oil.
Select GBA (Gear Box Actuator)
1. Remove the cap of the reservoir.2. Connect the vacuum sucker to the
reservoir, suck out the old fluid out of the reservoir. Keep the vacuum sucker in the reservoir during the whole procedure.
3. Connect the pressure filling equipment to the bleed nipple. Open the bleed nipple and the bleed plug exactly 3/4 turn.
4. Set the pump to a pressure of 4 bars. Activate the pump.
5. Move the gear lever to the left for about 30 seconds, until the fluid reaches the reservoir, without air bubbles.
6. Move the gear lever to the right for about 30 seconds, until fluid reaches the reservoir, without air bubbles.
7. Move the gear lever slowly to the middle position.
8. Close the bleed plug and the bleed nipple, torque of 8 Nm.
9. Stop the pump, and disconnect the quick connector from the bleed nipple.
Shift GBA (Gear Box Actuator)
1. Connect the pressure filling equipment to the bleed nipple. Open the bleed nipple and the bleed plug exactly 3/4 turn.
2. Set the pump to a pressure of 4 bars. Activate the pump.
3. Move the gear lever forward for about 30 seconds, until the fluid reaches the reser-voir, without air bubbles.
4. Move the gear lever backward for about 30 seconds, until fluid reaches the reservoir, without air bubbles.
5. Move the gear lever slowly to the middle position.
6. Close the bleed plug and the bleed nipple, torque of 8 Nm.
7. Stop the pump and disconnect the quick connector from the bleed nipple.
8. Stop and disconnect the vacuum sucker.9. Check fluid level in reservoir, remove or
add fluid to be within the MIN/MAX level.10. Put the cap on the reservoir back on.11. Wipe away if there are spillage.
Ventilation of the System (GBA)
4
4
4
4
4
4
4
4
Fitting for: Actros MP 2 / 3, Atego, Axor
Details: Mineral oil
Fitting for: Actros MP 1, Actros MP 2 / 3, Atego, Axor
Details: Brake fluid
01.24.368 / 001 260 346301.24.383 / 001 260 9763
Fitting for: Actros MP 1, Actros MP 2 / 3, Atego, Axor
Details: Brake fluid
01.24.369 / 002 260 0663
Fitting for: Actros MP 1, Actros MP 2 / 3, Atego, Axor
Details: Mineral oil
Fitting for: Actros MP 2 / 3, Atego, Axor
Details: Mineral oil
01.24.388 / 000 260 6198n.cpl.1 01.24.384 / 001 260 8863
Fitting for: Actros MP 1, Actros MP 2 / 3, Atego, Axor
Details: Brake fluid
01.24.372 / 000 260 4998
Fitting for: Actros MP 1, Atego, Axor
Details: Brake fluid
01.24.382 / 001 260 2563