hi-tech bearing solutions & condition monitoring optimize ... · examples of machines: •...
TRANSCRIPT
![Page 1: Hi-tech bearing solutions & condition monitoring Optimize ... · Examples of machines: • Electric motors • Conveyor belts • Rolling machines • Decanters and centrifuges •](https://reader033.vdocuments.net/reader033/viewer/2022052802/5f1b050778b70c7fa76c2409/html5/thumbnails/1.jpg)
www.ceramicspeed.com
Hi-tech bearing solutions & condition monitoring
Optimize your production
Reduce energy costs
Improve your competitiveness
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www.ceramicspeed.com
• CeramicSpeed at a glance
• Products
• Ball bearings with ceramic balls
• Roller bearings with ceramic coated rollers
• Bearings with a longer lifetime
• Bearings that use less energy
• Guarantee
• Increased competitiveness
• Energy projects
• Cases
• Lifetime calculator
About CeramicSpeed
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Bearings that last!Part of the Victory
CeramicSpeed
CeramicSpeedSport
CeramicSpeedBearings
CeramicSpeedxxx
• Road• Tri• Off-road
Industries:• Food • Timber • Chemical • Pharmaceutical • Electro mechanical
- Motors- Pumps- Ventilation
CeramicSpeed Sport Americas
• Road• Tri• Off-road
CeramicSpeed at a glance
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The Idea
Technology brought into orbit - Early 90’ties
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Consultancy
Hi-tech components
• 4-8 times longer lifetime
• 50-70 % lower energy consumption
• Increased competitiveness
Bearing solutions for industrial use
CeramicSpeed LongLife Series
Hybrid bearingswith ceramic
balls
Linearsysteme
r m/keramiske
kugler
Linearsystems with ceramic
balls
Silicon nitridballs
Rullelejer m/coatede
ruller
Conditionmonitoring
Optimization Sealing-systems
Coatedparts
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And increase competitiveness
Lower costs Increased productivity
Reduce operating costs
Reduce service frequency Reduce material usage
Bearings that last
4-8 times longer lifetime 50-70 % lower energy consumption
Why CeramicSpeed bearings?
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HardenedSteel
CorroCoat WearCoatSiliconNitride
Process "Dipping"Nanotech applied PVD coating
Sintering
Process temperature 0C <80 170
Colour Platinum grey Dark grey Anthracite
Hardness, HRC 58-64 75-78
Hardness, HV 700 1200-1300 2800 1600
Max operating temperature 0C
150 800 500 1000
Thickness, µm Solid 3-12 µm 3 µm Solid material
Friction, Ra- against steel
0,8 0,25 0,05-0,1 0,2
CeramicSpeed balls and ceramic coatings
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Dry running properties
Sliding distance [m]
0 100 300200 400
0.2
0
0.4
0.6
0.8
AISI 52100 (DIN 1.3505), uncoated
AISI 4140 (DIN 1.7225), nitridedHard chrome plated
Hardcoatnearly no wear
x
xx
x = Test stopped due to adhesive wear
Coefficient of friction for different materials
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• 58 % lighter
• 63 % stiffer
• 70 % higher thermal stability
• 128 % harder
• 400 % smoother
CeramicSpeed balls
- An analysis of 1000 bearings demonstrated that this applies to 99.4 % of bearings
4-8 times longer lifetime
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- Documented over a 3 year period in an public “ELFORSK” sponsored project - Winner of the “ELFORSK” Award 2013- Participation of Pronor and Grundfos as well as other large manufacturing companies
• Saving on electricity costs
• Subsidies via CO2 quota
• And…
• 14-47 degree lower operating temperature
• Guaranteed against damage from stray currents
• Complete program in the LongLife series
• And of course a 4-8 times longer lifetime
IMPROVED COMPETITIVENESS
50-70 % reduction in energy consumption
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Examples of machines:
• Electric motors
• Conveyor belts
• Rolling machines
• Decanters and centrifuges
• Ventilators and blowers
• Forklifts and other vehicles
• Conveyors
• Robot stations
• Linear motion systems
Damage resulting from:
• Stray currents
• Contamination in the bearing from
liquids or particles
• Slow rotation
• Frequent start/stop
• Problematic lubrication
• Corrosion
• Vibration
• Uneven/high loads
• High temperatures
Conditions which reduce the lifetime of standard bearings
- and where hybrid bearings offer a significant potential improvement
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Off-line
On-line
• Sensors
• Software
• Hardware
• Shaft alignment / laser alignment / shims for alignment
• Balancing
• Lubrication
• Maintenance products
- Assembly & disassembly
- Induction heater
Condition
monitoring
Optimization
Rådgivning
Lejeanalyse/root cause analysis - Uddannelse/temadage – Leje-/maskinberegninger
Condition Monitoring & Optimization
Consultancy
Bearing analysis/root cause analysis - Education/theme days – Bearing-/application calculations
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• IFM
• B & K
• Offline
Arla Foods Hoco – print from Delta V
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Case: ALL-IN – Arla Foods, Kruså Dairy
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• Untapped potential – CeramicSpeed bearings present new opportunities
• Multiple tools – prioritisation and selection
• Product testing is complete – >350 companies have seen the results
• A natural process
• The first machine
• Technical clarification
• Condition Monitoring for critical machinery
• Off-line
• On-line
• Day to day operations
• Economy / investment
• Ensure payback
• Establish an implementation plan
Summary