high-output led flood lights · irradiation distribution graphs and relative intensity ... car...

CCS Inc.

High-output LED Flood Lights

Ideal for large-scale workpieces.

HLDL2 Series

Wide Model Wide Model Wide Model

Narrow Model Narrow Model Narrow Model

HLDL2-RD (red) HLDL2-SW (white) HLDL2-IR (infrared)

Select the Optimum Size

The design uses multiple LED boards connected together. You can therefore specify lengths in increments of 150 mm.

With sizes ranging from a minimum of 150 mm to a maximum of 1,200 mm, these Flood Lights are suitable for a wide

range of applications.

150 mm 150 mm Specify any length for the light-emitting surface up to 1,200 mm.

Selectable Directional CharacteristicsTwo models are available with different directional characteristics: a Narrow Model, which enables long-distance illumi-

nation, and a Wide Model, which provides diffuse illumination over a wide area.

Narrow Models

Light Distribution Characteristics

Wide Models

Flood Lights That Are Perfect for

Large-scale Workpieces HLDL2 Series

High Output Makes Long-distance Illumination Possible.

500 mm

*The graphs provided here are for reference only. Results for individual Lights may vary.

The irradiation shown here is an illustration only.

POINT

2

POINT

3

POINT

1

1

-30 -20 -10 0 10 20 30

Angle (°)

(%)(%)

Relative Irradiation Distribution

0

20

40

60

80

100

Relative Irradiation Distribution

-60 -40 -20 0 20 40 60

Angle (°)

0

20

40

60

80

100

Light Distribution Characteristics

Available in any length

up to 1,200 mm in

150-mm increments.

A wide range of colors, from visible light to infrared, is available to meet different inspection needs.

Lights are available in any of eight light-emitting surface lengths, two directional characteristics,

and three LED colors.

Lineup Includes LED Colors of Red, White, and Infrared

2,000 mm1,000 mm

*The graphs provided here are for reference only. Results for individual Lights may vary.

Irradiation Comparison Graph by Type (Red Lights)

Illuminate Objects Up to 2,000 mm Away

Measurement distance

Irradiation measurementLight

Narrow Model: HLDL2-450x45RD-DF-N

Wide Model: HLDL2-450x45RD-DF-W

POINT

4Red InfraredWhite

Spectral Distribution

Narrow Model

Wide Model

Narrow Model

Wide Model

Narrow Model

Wide Model

2

Temporal Changes in Irradiation OutputWhite Lights

Time (minutes)

HLDL2-450X45SW-DF-W (Wide Model)

Rela

tive inte

nsity (

%)

Red Lights HLDL2-450x45RD-DF-W (Wide Model)

Time (minutes)

Rela

tive inte

nsity (

%)

Infrared Lights HLDL2-450X45IR-DF-W (Wide Model)

Time (minutes)

Rela

tive inte

nsity (

%)

0

0 20 40 60 80 100 120 0 20 40 60 80 100 120 0 20 40 60 80 100 120

20

40

60

80

100

120

0

20

40

60

80

100

120

0

20

40

60

80

100

120

0

20

40

60

80

100

400 450 500 550 600 650 700 750 800 850 900

Re

lative

lig

ht

inte

nsity (

%)

White

Red

Infrared

Narrow Model Wide Model

Re

lati

ve

in

ten

sit

y (

%)

0

100

80

60

40

20

500 1,000 1,500 2,000 (mm)

Measurement conditions: Light intensity of 100%

Wavelength (nm)

2,000 mm

Irradiation Comparison Data

*Measurement conditions for irradiation distribution graphs: Constant lighting, f16 lens, 2,080-mm WD, 750 × 750-mm field of vision. *Measurement Conditions for relative strength graphs: 100% light intensity, constant lighting. *Brightness will depend on the camera’s spectral response. *The graphs provided here are for reference only. Results for individual Lights may vary.

Irradiation Distribution Graphs and Relative Intensity Graphs for Irradiation Distance of 2,000 mm

Irradiance Distribution Graphs Relative Intensity Graphs

0

20

40

60

80

−300−400−500 −200 −100 0 100 200 300 400 500

100

(mm)Narrow Model Narrow Model

X axis Y axis

(mm)

0

20

40

−200−300 −100 100 200 3000

100

60

80

x

y

0

100

Light intensity: 100%Shutter speed: 1/500 s

100 mm

100 mm

Narrow Model

500 mm

Measurement distance 2080 mm

CameraDiffusion PlateLight


Irradiation measurementLight

x

y

Out

put l

evel

(%

)

0

100

Light intensity: 30%Shutter speed: 1/1,000 s

100 mm

100 mm

x

y

Out

put l

evel

(%

)

0

100


Narrow Model

Irradiation Distribution Graphs and Relative Intensity Graphs for Irradiation Distance of 500 mm


Wide Model

−300−400−500 −200 −100 0 100 200 300 400 500(mm)

Narrow ModelWide Model


X axis Y axis

Rel

ativ

e in

tens

ity (%

)

Rel

ativ

e in

tens

ity (%

)

(mm)

0

20

40

−200−300 −100 100 200 3000

100

60

80

0

20

40

60

80

100

1,000 mm

Irradiation Distribution Graphs and Relative Intensity Graphs for Irradiation Distance of 1,000 mm


0

20

40

60

80

−300−400−500 −200 -100 0 100 200 300 400 500

100

(mm)Narrow ModelWide Model


X axis Y axis

(mm)

0

20

40

−200−300 −100 100 200 3000

100

60

80

x

y

Out

put l

evel

(%

)

0

100

Light intensity: 70%Shutter speed: 1/1,000 s

100mm

100mm

x

y

Out

put l

evel

(%

)

0

100


100 mm

100 mm


3

Y axisX axis

Irradiation Comparison Graph by Type (Red Lights)


Rel

ativ

e in

tens

ity (%

)

0

100

80

60

40

20

500 1,000 1,500 2,000 (mm) Narrow Model: HLDL2-450x45RD-DF-NWide Model: HLDL2-450x45RD-DF-W


Irradiation measurementLightMeasurement conditions: Light intensity of 100%

*Narrow Model: LDL2-450X45RD-DF-N Wide Model: HLDL-450X45RD-DF-W

Rel

ativ

e in

tens

ity (%

)

Rel

ativ

e in

tens

ity (%

)

Rel

ativ

e in

tens

ity (%

)

Rel

ativ

e in

tens

ity (%

)

Out

put l

evel

(%

)

The irradiation shown here is an illustration only.

100mm

100mm

Application ExamplesPerfect for Large-scale Applications That Are Currently Using Fluorescent Lights.

The sealant (FIPG) appears in the image with high contrast.

HLDL2-SW (white)

Sealant (FIPG)Magnified ViewAutomobile parts

HLDL2-RD (red)

Metal part

Inspection of Door Assembly Gaps

HLDL2-SW (white)

Car assembly

The gap can be checked.

Reading Car Model Numbers

HLDL2-RD (red)

Metal part

HLDL2-SW (white)

Picking work site

Picking Operations with Robots

With infrared irradiation, characters on the surface can be read without interference from printed patterns.

HLDL2-IR (infrared)

Large packing materials

Character Recognition on Cardboard

4

Inspections for Presence of Sealant (FIPG) Coating Hole Position Inspections

Lineup

Red Lights

White Lights

Nar

row

Mod

els

Wid

e M

odel

s

1005668

1005669

1005670

1005671

1005672

1005673

1005674

1005675

Direct Number

16 W

31 W

46 W

61 W

76 W

91 W

106 W

121 W

150x45 mm

300x45 mm

450x45 mm

600x45 mm

750x45 mm

900x45 mm

1050x45 mm

1200x45 mm

HLDL2-150x45SW-DF-N

HLDL2-300x45SW-DF-N

HLDL2-450x45SW-DF-N

HLDL2-600x45SW-DF-N

HLDL2-750x45SW-DF-N

HLDL2-900x45SW-DF-N

HLDL2-1050x45SW-DF-N

HLDL2-1200x45SW-DF-N

Model Name

1005692

1005693

1005694

1005695

1005696

1005697

1005698

1005699

16 W

31 W

46 W

61 W

76 W

91 W

106 W

121 W

150x45 mm

300x45 mm

450x45 mm

600x45 mm

750x45 mm

900x45 mm

1050x45 mm

1200x45 mm

HLDL2-150x45SW-DF-W

HLDL2-300x45SW-DF-W

HLDL2-450x45SW-DF-W

HLDL2-600x45SW-DF-W

HLDL2-750x45SW-DF-W

HLDL2-900x45SW-DF-W

HLDL2-1050x45SW-DF-W

HLDL2-1200x45SW-DF-W

Nar

row

Mod

els

Wid

e M

odel

s

With the HLDL2 Series, the Control Units that can be used depend on the model of the Light. Select the model that is best for your application using the following table for reference.

1005676

1005677

1005678

1005679

1005680

1005681

1005682

1005683

Direct Number

14 W

28 W

42 W

56 W

70 W

84 W

98 W

111 W

150x45 mm

300x45 mm

450x45 mm

600x45 mm

750x45 mm

900x45 mm

1050x45 mm

1200x45 mm

HLDL2-150x45RD-DF-N

HLDL2-300x45RD-DF-N

HLDL2-450x45RD-DF-N

HLDL2-600x45RD-DF-N

HLDL2-750x45RD-DF-N

HLDL2-900x45RD-DF-N

HLDL2-1050x45RD-DF-N

HLDL2-1200x45RD-DF-N

Model Name

1005700

1005701

1005702

1005703

1005704

1005705

1005706

1005707

14 W

28 W

42 W

56 W

70 W

84 W

98 W

111 W

150x45 mm

300x45 mm

450x45 mm

600x45 mm

750x45 mm

900x45 mm

1050x45 mm

1200x45 mm

HLDL2-150x45RD-DF-W

HLDL2-300x45RD-DF-W

HLDL2-450x45RD-DF-W

HLDL2-600x45RD-DF-W

HLDL2-750x45RD-DF-W

HLDL2-900x45RD-DF-W

HLDL2-1050x45RD-DF-W

HLDL2-1200x45RD-DF-W

*To extend the cable for Lights with light-emitting lengths of 150 to 450 mm, use a 24-V Extension Cable with an SM Connector. Refer to the CCS website or the Expansion Cable Catalog for information on Extension Cables.*To extend the cable for Lights with light-emitting lengths of 600 to 1,200 mm, use a 24-V Extension Cable with an EL Connector. Refer to the back cover of this brochure for information on Extension Cables.


*Product Number Guide: You can easily access the information page for any of our products by entering the item’s 7-digit product number in the designated box on the CCS website (image processing page).

5

*The Lights that can be connected depend on the model of the Control Unit. Confirm the output power before using a Control Unit.*Refer to the product information page on the CCS website or the Control Unit Catalog for information on Control Units.

*The Lights that can be connected depend on the model of the Control Unit. Confirm the output power before using a Control Unit.*Refer to the product information page on the CCS website or the Control Unit Catalog for information on Control Units.

Cable Connector

SM connector

EL connector

SM connector

EL connector

Cable Connector

SM connector

EL connector

SM connector

EL connector

Applicable Control Units Digital Control Units

Applicable Control Units

PD3/PD2/BB SeriesPWM control of intensity to 256 levels, external control.


PD3/PD2 SeriesPWM control of intensity to 256 levels, external control.

PSB-3024 SeriesStepless intensity control.

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---

PSB3-30024Variable voltage control of intensity to 256 levels, external control.





PD3-10024-8 SeriesPWM control of intensity to 256 levels, external control.



---

---





---

---









---

---

Analog Control Units Digital Control Units

Applicable Control Units





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---









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Power Consumption

(max.)Emitting

Surface (L × W)

Power Consumption

(max.)Emitting

Surface (L × W)

Infrared Lights

Common Specifications


Input voltage (max.) 24 VDC

Peak wavelength (typ.) 860 nm 860 nm

Correlated color temperature (typ.) --- ---

LED color Infrared Infrared

Illumination type Narrow Models Wide Models

“ ” is the light-emitting surface length between 150 and 1,200 mm in 150-mm increments.

Model Name

---

5,600 K

White

HLDL2- x45SW-DF-N

640 nm

---

Red

HLDL2- x45RD-DF-N HLDL2- x45IR-DF-N

---

5,600 K

White

HLDL2- x45SW-DF-W

640 nm

---

Red

HLDL2- x45RD-DF-W HLDL2- x45IR-DF-W

*Direct Numbers: You can easily access the information page for any of our products by entering the product’s 7-digit direct number in the designated box on the CCS website (image processing page).

6

Connector Light-emitting surface length of 150 to 450 mm: SM Connector (SMR-03V-B), Light-emitting surface length of 600 to 1,200 mm: EL Connector (ELP-02V)

Cable length 0.3 m

Polarity and signals SM Connector (1: Anode (+), 2: NC, 3: Cathode (−)), EL Connector (1: Anode (+), 2: Cathode (−))

Cooling method Natural air cooling

Operating temperature and humidity Temperature: 0 to 40°C, Humidity: 20% to 85%RH (With no condensation)

Storage temperature and humidity Temperature: −20 to 60°C, Humidity: 20% to 85%RH (with no condensation)

Case material Aluminum base with black alumite surface

Spectral distribution

0

20

40

60

80

100

400 450 500 550 600 650 700 750 800 850 900

Rel

ativ

e lig

ht in

tens

ity (%

)

White

Red

Infrared

Wavelength (nm)

1005684

1005685

1005686

1005687

1005688

1005689

1005690

1005691

12 W

24 W

36 W

48 W

60 W

72 W

84 W

96 W

150x45 mm

300x45 mm

450x45 mm

600x45 mm

750x45 mm

900x45 mm

1050x45 mm

1200x45 mm

HLDL2-150x45IR-DF-N

HLDL2-300x45IR-DF-N

HLDL2-450x45IR-DF-N

HLDL2-600x45IR-DF-N

HLDL2-750x45IR-DF-N

HLDL2-900x45IR-DF-N

HLDL2-1050x45IR-DF-N

HLDL2-1200x45IR-DF-N

1005708

1005709

1005710

1005711

1005712

1005713

1005714

1005715

12 W

24 W

36 W

48 W

60 W

72 W

84 W

96 W

150x45 mm

300x45 mm

450x45 mm

600x45 mm

750x45 mm

900x45 mm

1050x45 mm

1200x45 mm

HLDL2-150x45IR-DF-W

HLDL2-300x45IR-DF-W

HLDL2-450x45IR-DF-W

HLDL2-600x45IR-DF-W

HLDL2-750x45IR-DF-W

HLDL2-900x45IR-DF-W

HLDL2-1050x45IR-DF-W

HLDL2-1200x45IR-DF-W*The Lights that can be connected depend on the model of the Control Unit. Confirm the output power before using a Control Unit.*Refer to the product information page on the CCS website or the Control Unit Catalog for information on Control Units.





---

---










---





---

---









PSB3-30024Variable voltage control of intensity to 256 levels, external control. ---

Direct Number Model Name Cable

Connector Applicable Control Units Digital Control Units

Applicable Control UnitsPower Consumption

(max.)Emitting

Surface (L × W)

SM connector

EL connector

SM connector

EL connector

Nar

row

Mod

els

Wid

e M

odel

s

Dimension Diagrams (Unit: mm)

Light-emitting Surface: 150 to 450 mm Light-emitting Surface: 600 to 1,200 mm42

A (Emitting surface)B

(C)

6

45(E

mitt

ing

surfa

ce)

62

8.5

6

8.5

9.5

18 2643

(for mounting)Five slots for M5 nuts

(for mounting, same on opposite side)2 × 4, M4 holes, Depth: 8SM connector

19

42

2 × 2 slots for M3 nuts(for mounting, same on opposite side)

42


(C)

6

45(E

mitt

ing

surfa

ce)

62

8.5

6

8.5

9.5

18 2643


(for mounting, same on opposite side)2 × 4, M4 holes, Depth: 8

19

42


EL connector

Narrow Models

Light-emitting Surface: 150 to 450 mm Light-emitting Surface: 600 to 1,200 mm

Wide Models

SM connector

42

45(E

mitt

ing

surfa

ce)

62

8.5

8.56



17.526



(C)

6

9.5

18 2643

EL connector

42

45(E

mitt

ing

surfa

ce)

62

8.5

8.56



17.526



(C)

6

9.5

18 2643

Model-specific DimensionsModel Name for Narrow Model

HLDL2-150x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-300x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-450x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-600x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-750x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-900x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-1050x45RD-DF-N / SW-DF-N / IR-DF-NHLDL2-1200x45RD-DF-N / SW-DF-N / IR-DF-N

Dimension B Dimension C Weight

390 g770 g

1,160 g1,540 g1,930 g2,310 g2,700 g3,080 g

162 mm312 mm462 mm612 mm762 mm912 mm

1,062 mm1,212 mm

Dimension A (Emitting Surface)

150 mm300 mm450 mm600 mm750 mm900 mm

1,050 mm1,200 mm

165.6 mm315.6 mm465.6 mm615.6 mm765.6 mm915.6 mm

1,065.6 mm1,215.6 mm

Model Name for Narrow Model

HLDL2-150x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-300x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-450x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-600x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-750x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-900x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-1050x45RD-DF-W / SW-DF-W / IR-DF-WHLDL2-1200x45RD-DF-W / SW-DF-W / IR-DF-W

Dimension B Dimension C Weight

300 g590 g880 g

1,170 g1,460 g1,750 g2,040 g2,330 g

162 mm312 mm462 mm612 mm762 mm912 mm

1,062 mm1,212 mm

Dimension A (Emitting Surface)

150 mm300 mm450 mm600 mm750 mm900 mm

1,050 mm1,200 mm

165.6 mm315.6 mm465.6 mm615.6 mm765.6 mm915.6 mm

1,065.6 mm1,215.6 mm

Cable Lengths for EL Connectors on Models with Light-emitting Surface of 600 to 1,200 mm

Model-specific DimensionsDirect Number Model Cable Length (n)

3000690

3000766

3000691

3000692

3000693

3000760

FCB-1-EL2

FCB-2-EL2

FCB-3-EL2

FCB-5-EL2

FCB-10-EL2

FCB-15-EL2

1 m

2 m

3 m

5 m

10 m

15 m

Dimension Diagram (Unit: mm)

FCB-n-EL2 (n=1, 2, 3, 5, 10, 15)nx1,000

(Ø7.

4)

*To extend the cable for Lights with light-emitting lengths of 150 to 450 mm, use a 24-V Extension Cable with an SM Connector. Refer to the CCS website or the Expansion Cable General Catalog for information on Extension Cables.

*These Flood Lights cannot be used with Strobe Light Control Units (PTU2-3024, BB-V24S30-M, and BB-V24S30-S). PD3-series Control Units can be used for Strobe Mode and ON/OFF Mode, and Constant Lighting Control Units (PD2 Series, BB-V24P30-M, BB-V24P30-S, etc.) can be used for ON/OFF light control.

*The peak emitted light wavelength of the Red Lights is 640 nm. For a Sharp-cut Filter, use the optional R60 Sharp-cut Filter.

CautionTo ensure proper and safe use of the product, please read the Instruction Guide completely before using the product.For product improvement, specifications and designs are subject to change without notice.

Copyright(c) 2012 CCS Inc. All Rights Reserved.Descriptions in this catalog are based on information available as of May 2012. 02002-01-1202-HLDL2

HeadquartersShimodachiuri-agaru, Karasuma-dori, Kamigyo-ku, Kyoto 602-8011 JapanPhone: +81-75-415-8284 / Fax: +81-75-415-8278URL: http://www.ccs-grp.com E-mail: [email protected]

CCS and LIGHTING SOLUTION are all registered trademarks or trademarks of CCS, Inc.

high-output led flood lights · irradiation distribution graphs and relative intensity ... car...

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