high-speed, smart led mounter series · 2020. 2. 27. · high-speed, smart led mounter the...

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High-Speed, SMART LED Mounter The world's first SLM100 Series LED mounter capable of simultaneous pickup with one feeder. SLM100 Series provide an optimum LED production system. Placement Speed : Chip 39K CPH(Optimum Condition) Part Size : 0603(0201 inch) ~32mm(H8.5mm) Simultaneous Pickup Solution with One Feeder (Patent Pending) Implemented World Fastest LED Lens Mounting - LED Center Recognition Function (Patent pending, including entire lens mounting process) - Function to identify the lens with same shape and different optical characteristics(Patent pending) Applicable to Super-large Boards : Max 1,500(L) x 356(W) Compact Size : 1,650(L) x 1,200(D) Non-stop Recognition by Flying Vision System Reinforced Convenience Function Dedicated to LED Built-in Tape Cutter(Option) Support Various Parts Supply Equipment Series

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Page 1: High-Speed, SMART LED Mounter Series · 2020. 2. 27. · High-Speed, SMART LED Mounter The world's first SLM100 Series LED mounter capable of simultaneous pickup with one feeder

High-Speed,SMART LED Mounter

The world's first SLM100 Series LED mounter capable of simultaneous pickup with one feeder.SLM100 Series provide an optimum LED production system.

● Placement Speed : Chip 39K CPH(Optimum Condition)● Part Size : 0603(0201 inch) ~□32mm(H8.5mm)● Simultaneous Pickup Solution with One Feeder (Patent Pending)● Implemented World Fastest LED Lens Mounting - LED Center Recognition Function (Patent pending, including entire lens mounting process) - Function to identify the lens with same shape and different optical characteristics(Patent pending)● Applicable to Super-large Boards : Max 1,500(L) x 356(W)● Compact Size : 1,650(L) x 1,200(D)● Non-stop Recognition by Flying Vision System● Reinforced Convenience Function Dedicated to LED● Built-in Tape Cutter(Option)● Support Various Parts Supply Equipment

Series

Page 2: High-Speed, SMART LED Mounter Series · 2020. 2. 27. · High-Speed, SMART LED Mounter The world's first SLM100 Series LED mounter capable of simultaneous pickup with one feeder

1,500mm(L)

Normal

180º

Flip-over

2.4m

12mm 30mm

12mm 30mm

1,500mm(L)

Normal

180º

Flip-over

2.4m

12mm 30mm

12mm 30mm

Series

Motorized Feeder Dedicated to LEDFive parts can be picked up simultaneously with one feeder.

Refers to the function recognizing parts without stopping duringmovement after part pickup using Hanwha’s own ‘On-the-Fly’image recognition technology. It maximizes part placement speedby making the recognition time zero.

Head with Variable PitchThe pitch is automatically changed to the pitch between partsfor part pickup, and to PCB array pitch for part placement.

Able to place LEDs on large LED lighting PCBs with a maximumlength of 1,500mm.

Simultaneous Pickup Solution with One Feeder,Highest Speed LED Production System in the World

Non-stop Recognition by Flying Vision System Reinforced Applicability to Long Board

High-Speed,SMART LED Mounter

Feeder dedicated to LED Simultaneous pickup with one feeder

Page 3: High-Speed, SMART LED Mounter Series · 2020. 2. 27. · High-Speed, SMART LED Mounter The world's first SLM100 Series LED mounter capable of simultaneous pickup with one feeder

LED Center Recognition Function(Patent pending, including entirelens mounting process)

1,500mm(L)

Normal

180º

Flip-over

2.4m

12mm 30mm

12mm 30mm

Able to place two PCBs simultaneously according to PCB size,maximizing productivity.

- Implemented world fastest LED lens mounting- Compatible with LED mounting and LED lens attachment process

SLM110SSLM120S

• Implemented optical system with wavelength extraction for the purpose of LED light source recognition - Wavelength corresponding to blue color is blocked in design out of blue and red colors• Improved lens mounting quality - Accuracy of mounting : ±100μm(±200μm including process error)

Minimizes the time to create a programby automatically setting feeders by rankwhen selecting a working methodaccording to the characteristics of thePCB.

Automatically checks for flip-over and theincorrect insertion of LED through thevision system, preventing defectiveplacement in advance.

As a system that manages the brightness of LED parts by rank, itcompares and manages produced products and rankinformation of LED parts by using a barcode system.

Sounds an alarm to the operator to prevent part misplacementwhen there is difference in the rank between a product beingproduced and a part.

When a feeder in operation has run out of parts, this functionallows the feeder to be changed automatically and generates analarm for part replacement simultaneously, reinforcing the non-stopoperation and work convenience.

• Added function to recognize the shape to identify the type of lens- Function to prevent errors in mounting due mix-up when using bowl feeder

• Compatible with electronic feeder, tray feeder, and bowl feeder

Function for Automatic Arrangementof Placement Points by Rank

LED Flip-over Check Function

LED Rank Management System

Part Misplacement Prevention(Rank Alarm Function)

Automatic Feeder Link and Advance Alarm Function

Function to identify the lens with same shape and differentoptical characteristics(Patent pending)

Support various parts supply equipment

Compact machine size (D1.2m) and one-side operation allowsparallel arrangement of machines.

Simultaneous Placement of Two PCBs

LED Lens Attach Mounter

Applicable to Parallel Arrangement of Machines

Reinforced Convenience Function Dedicated to LED

1,500mm(L)

Normal

180º

Flip-over

2.4m

12mm 30mm

12mm 30mm

1,500mm(L)

Normal

180º

Flip-over

2.4m

12mm 30mm

12mm 30mm

1,500mm(L)

Normal

180º

Flip-over

2.4m

12mm 30mm

12mm 30mm

Applicable to LEDs and LED lenses

Light illumination Existing image Final image

Page 4: High-Speed, SMART LED Mounter Series · 2020. 2. 27. · High-Speed, SMART LED Mounter The world's first SLM100 Series LED mounter capable of simultaneous pickup with one feeder

Specifications

Dimension

Model

Alignment Flying Vision Flying Vision

Number of Spindles 5 Spindles x 1 Gantry 5 Spindles x 2 Gantry

Placement Rate Flying Vision Chip 1608 21,500 CPH(Optimum) Chip 1608 39,000 CPH(Optimum)

Placement Accuracy Chip ±80μm@μ+3σ(Based on the standard chips)

±80μm@μ+3σ(Based on the standard chips)

Component RangeFlying Vision 0603(0201 inch) ~ □32mm IC 0603(0201 inch) ~ □32mm IC

Max. Height H8.5mm H8.5mm

Board Dimension(mm)

Minimum 80(L) x 50(W) 80(L) x 50(W)

Maximum1PCB 1,200(L) x 356(W) 1,500(L) x 356(W)

2PCB 380(L) x 356(W) 380(L) x 356(W)

PCB Thickness 0.38 ~ 4.2 0.38 ~ 4.2

Feeder Capacity 16ea 32ea

Utility

PowerAC220±20V(50/60Hz, 3Phase) AC220±20V(50/60Hz, 3Phase)

Max. 2.6kVA Max. 4.3kVA

Air Consumption0.5~0.7MPa(5.1~7.1kgf/cm2) 0.5~0.7MPa(5.1~7.1kgf/cm2)

160Nℓ/min 330Nℓ/min

Mass Approx. 1,200kg Approx. 1,250kg

External Dimension(mm) 1,650(L) x 1,200(D) x 1,405(H) 1,650(L) x 1,200(D) x 1,405(H)

* LED Lens Attachment Process, which is optional, is applicable with SLM110S and SLM120S models.

Unit : mm

Series

※ Please note that specifications and product information in this catalog are subject to change without notice.

Main Office

Tel : USA +82-70-7147-7151 Europe +82-70-7147-6322

Fax : +82-31-8018-3721: 6, Pangyo-ro 319beon-gil, Bundang-gu, Seongnam-si, Gyeonggi-do 13488, Korea