high temperature insulation fibers - espacios business...

High TemperatureInsulation Fibers

NUTEC Fibratec TodayNUTEC is the leader in Mexico's industrial heating industry and competesadvantageously in more than 48 countries with its ability to supply completeinsulation solutions.

Nutec Fibratec* are high temperature insulation fibers producedby Nutec.

Nutec Fibratec* products have solved many heat problems all over theglobe in different industries such as petrochemical, ceramic, power generation,glass and heat treating among others.

1975NUTEC was incorporated to manufacture industrial burners andcombustion equipment.

NUTEC begins distribution and installation of Cerwool* ceramic fibers.

Start up of NUTEC Fibratec* blown ceramic fiber plant in Monterrey,Mexico.

Acquisition of NUTEC Premier’s spun ceramic plant in Ramos Arizpe,Coah. Mexico , a JV with Premier Refractories, Inc.

Acquisition of Bickley Incorporated of Bensalem, PA, U.S.A. manufacturersince 1958 of high temperature kilns for technical ceramics.

Start up of NUTEC IBAR’s ceramic fiber manufacturing facility in SaoPaulo, Brazil.

Ownership of 100% of NUTEC Premier by acquisition of Vesuviusequity.A Strategic Alliance with Luyang, China was accomplished.

19791985

1996

2000

2005

Chronology

2006

Spun Ceramic Fiber

NUTEC Fibratec* ceramic fiberblanket is composed of long, flexible,interwoven fibers manufactured by the"blown" and the "spun" process yieldinga strong, lightweight yet durable blanketfor applications in a temperature rangefrom 538°C (1000°F ) to 1480°C (2700°F).

NUTEC Fibratec* Blanket hasthe heat resistance of a hard refractorywith elimine t better insulation value andthe following features:

Features> Low thermal conductivity.> Very low heat storage.> Very high tensile strength.> Thermal shock resistance.> Sound absorption.> Quick repairs. Should lining damage occur, furnace can be cooled quickly.

Blanket..........................

> Contains no binder, no fumes or furnaceatmosphere contamination.> Contains no asbestos.> No curing or dry out time, lining canbe fired to operating temperatureimmediately.

Typical ApplicationsRefining and Petrochemical> Reformer and pyrolysis lining.> Tube seals, gaskets and expansion joints.> High temperature pipe, duct and turbine insulation.> Crude oil heater linings.Steel Industry> Heat treating and annealing furnaces.> Furnace door linings and seals.> Soaking pit covers and seals.> Furnace hot face repairs.

> Reheating furnace and ladle covers.Ceramic Industry> Kiln car insulation and seals.> Continuous and batch kilns.Power Generation> Boiler insulation.> Boiler doors.> Reusable turbine covers.> Expansion seals pipe covering.Others> Insulation of commercial dryers and ovens.> Veneer over existing refractory.> Stress relieving insulation.> Glass furnace crown insulation.> Fire protection.

Typical Physical PropertiesMax. Use Limit ˚C ( ˚F )Continuous Use Limit ˚C ( ˚F )Melting Point ˚C ( ˚F )Average Fiber Diameter MicronsAverage Fiber Length mm (in)Linear Shrinkage (%)24 Hrs @ 1000 ˚C (1832 ˚F )24 Hrs @ 1100 ˚C (2012 ˚F )24 Hrs @ 1300 ˚C (2372 ˚F )Chemical Analysis (%)AL203SiO2ZrO2Fe2O3TiO2

LTS1000 (1833)900 (1652)

1760 (3200)3.0

203 (8)

2.0--

42-4650-60

-0.7-1.51.5-1.9

HPS1315 (2400)1200 (2102)1760 (3200)

3.0203 (8)

-1.8

-

44-5050-56

0.1-0.20.1-0.2

HTZ1425 (2600)1325 (2417)1760 (3200)

3.0203 (8)

--

2.0

33-3747-5113-190.1-0.20.1-0.2

HPL1260 (2300)1160 (2120)1760 (3200)

3.0203 (8)

2.0--

45-4651-52

-0.1-0.20.1-0.2

64 kg/m3

(4 lb/ft3)

Mean temperature˚C (˚F)

260(500)

537(1000)

815(1500)

1093(2000)

0

.07(.5)

.14(1.0)

.21(1.5)

.28(2.0)

.35(2.5)

.42(3.0)

96 kg/m3

(6 lb/ft3)

128 kg/m3

(8 lb/ft3)

( )btu-inhrft2 ˚F

Wm˚K

High Temperature Insulation Fibers

www.nutecfibratec.com

Blown Ceramic Fiber

NUTEC Fibratec* ceramic fiberblanket is composed of long, flexible,interwoven fibers manufactured by the"blown" and the "spun" process yieldinga strong, lightweight yet durable blanketfor applications in a temperature rangefrom 538°C (1000°F ) to 1480°C (2700°F).

NUTEC Fibratec* Blanket hasthe heat resistance of a hard refractorywith elimine t better insulation value andthe following features:

Features> Low thermal conductivity.> Very low heat storage.> Very high tensile strength.> Thermal shock resistance.> Sound absorption.> Quick repairs. Should lining damageoccur, furnace can be cooled quickly.

Blanket..........................

> Contains no binder, no fumes or furnaceatmosphere contamination.> Contains no asbestos.> No curing or dry out time, lining canbe fired to operating temperatureimmediately.

Typical ApplicationsRefining and Petrochemical> Reformer and pyrolysis lining.> Tube seals, gaskets and expansionjoints.> High temperature pipe, duct andturbine insulation.> Crude oil heater linings.Steel Industry> Heat treating and annealing furnaces.> Furnace door linings and seals.> Soaking pit covers and seals.

> Furnace hot face repairs.> Reheating furnace and ladle covers.Ceramic Industry> Kiln car insulation and seals.> Continuous and batch kilns.Power Generation> Boiler insulation.> Boiler doors.> Reusable turbine covers.> Expansion seals pipe covering.Others> Insulation of commercial dryers and ovens.> Veneer over existing refractory.> Stress relieving insulation.> Glass furnace crown insulation.> Fire protection.


Blanket DimensionsStandard1/4” x 24” x 600”1/2” x 24” x 600”1” x 24” x 300”1-1/2” x 24” x 150”2” x 24” x 150”Also available in 48” width

European6 x 610 x 29280mm12.5 x 610 x 14640mm25 x 610 x 7320mm38 x 610 x 4820mm50 x 610 x 3660mmAlso available in 1220mm width

Typical Physical PropertiesMax. Use Limit ˚C ( ˚F )Continuous Use Limit ˚C ( ˚F )Melting Point ˚C ( ˚F )Average Fiber Diameter MicronsAverage Fiber Length mm (in)Linear Shrinkage (%)24 Hrs @ 1000 ˚C (1832 ˚F )24 Hrs @ 1100 ˚C (2012 ˚F )24 Hrs @ 1300 ˚C (2372 ˚F )Chemical Analysis (%)AL203SiO2Fe2O3TiO2

LT1000 (1833)900 (1652)

1760 (3200)2.5

178 (7)

2.0--

42-4650-600.7-1.51.5-1.9

HP1315 (2400)1200 (2102)1760 (3200)

2.5178 (7)

-1.8

-

44-5050-560.1-0.20.1-0.2

HT1482 (2700)1325 (2417)1760 (3200)

2.5178 (7)

--

2.0

52-5442-460.1-0.20.1-0.2

RT1260 (2300)1160 (2120)1760 (3200)

2.5178 (7)

-2.0

-

45-4849-550.8-1.21.5-1.9


Ceramic Fiber

Wet BlanketFibratec Wet Pack standard

Fibratec Blanket which has beenpresaturated with a especially formulatedrigidizing solution which causes it toharden when exposed to ambient air orheat. The hardened surface providesincreased resistance to processatmospheres and furnace gas velocity.


Typical Physical PropertiesColorGrade Classification Temp. ˚C( ˚F )Max. Cont. Use Limit ˚C( ˚F )Normal Layer Thickness, mm(in)Wet Density kg/m3 (lb/ft3)Dry Density kg/m3 (lb/ft3)Linear Shrinkage 24 Hrs ˚C( ˚F )Typical chemical AnalysisAL2O3SiO2OthersPackagingRolls with a Plastic bag

Off White1260 (2300)1260 (2300)

12.7 – 25.4 (1/2 and 1)560 - 640 (35 – 40)240 - 320 (15 – 20)

1.5 – 2.0 % @ 1093 (2000)

38 %60 %2%

a


Spun Ceramic Fiber

AcousticBlanket

..........................

NUTEC Fibratec* acoustical grade is a high strengthneedled insulating blanket engineered to provide superioracoustic properties. Acoustical blanket is a binder free product,manufactured to impove properties that enhance and controlthe sound attenuation characteristics.

NUTEC Fibratec* acoustical blanket is made fromlong interlocking fibers that gives excellent handling strengthand vibration resistance.

Technical SpecificationsColor: WhiteClassification Temperature: 1315˚CTensile Strength: >30 kPaAirflow Resistivity: 153-303mks/rayls/mThermal Shrinkage24 Hrs @ 1100˚C : 1.8%


Chemical Analysis %AL203: 44-50Si02: 50-56Fe203: 0.1-0.2Ti02: 0.1-0.2General Characteristics> Excellenet acoustic properties (sound absorption and attenuation).> High tensile strength.> Vibration resistance.> Low chemical reactivity.Typical Applications> gas turbine exhaust duct linings.> Thermal and acoustic insulation.


Ceramic Fiber

Modules..........................


NUTEC Fibratec* modules havethe highest insulating value achievablein a ceramic fiber. Each module is acontinuous folded blanket undercompression.

NUTEC Fibratec* module liningsprevent heat loss, increasing the furnaceproductivity and reducing maintenancecosts.

Features> Fast and easy installation.> Lower heat storage and fuel costs.> This design creates a very light lining,less steel required.> Several anchor systems.

Typical ApplicationsCeramic Industry> Low mass kiln cars.> Continuous and batch kilns.> Door linings.> Glazing, porcelain furnace linings.Power Generation> Duct lining.> Heat recovery steam system.> Boiler insulation.> Stack linings.Refining and Petrochemical> Ethylene furnace roof and walls.> Pyrolysis furnace lining.> Reformer furnace roof and walls.> Boiler linings.

Steel Industry> Ladle preheaters and covers.> Heat treat furnace.> Soaking pit covers and seals.> Heaters and reformer lining.Others> Insulation of commercial dryers and

ovens.> Veneer over existing refractory.> Stress relieving insulation.> Glass furnace crown insulation.> Fire protection.

Standard Dimensions:Density: 160, 192 & 224 kg/m3(10, 12 & 14 Lbs/ft3)Dimensions:A: 305 & 610 mm (12” & 24”)B: 305 & 610 mm (12” & 24”)C: 100 - 305 mm (4” - 12”)Special Sizes are available forspecific needs.

C

A

B

* Spun Fibers

Technical SpecificationsMax Use Limit ˚C (˚F)Continous Use Limit ˚C (˚F)Thermal Shrinkage (%)24 Hrs @ 1100°C24 Hrs @ 1300°CChemical Analysis (%)AL2O3SiO2ZrO2Fe2O3TiO2

RT1260 (2300)1160 (2120)

2.0

46-4849-55

0.8-1.21.5-1.9

HPS*1315 (2400)1200 (2182)

1.8

44-5050-56

0.1-0.20.1-0.2

HTZ*1425 (2600)1325 (2417)

2.0

33-3747-5113-190.1-0.20.1-0.2

HT1482 (2700)1380 (2516)

2.0

52-5442-46

0.1-0.20.1-0.2

.........................................................


Ceramic Fiber

Bulk &Chopped

............................NUTEC Fibratec* bulk and

chopped is produced by the fusion ofhigh purity alumina/silica raw materialsin an advanced electric arc furnace. Thefibers produced are exceptionally cleanand consistent in quality and texture.

NUTEC Fibratec* bulk andchopped fibers are loose, long andflexible with high refractory properties,and are produced by the "blown" andthe "spun" processes. They are used asthe base for the production ofmoldable, and vacuum formed board andshapes.

Typical Physical PropertiesMax. Use Limit, °C (°F)Continuous Use Limit, °C (°F)Melting Point, °C (°F)Fiber Diameter, micronsFiber Length, mm (in)Chemical Analysis (%)AL2O3SiO2ZrO2Fe2O3TiO2

HPL1260 (2300)1160 (2120)1760 (3200)

3.0203 (8)

45 - 4651 - 52

-0.1 – 0.20.1 – 0.2

HPS1315 (2400)1200 (2192)1760 (3200)

3.0203 (8)

44 – 5050 – 56

-0.1 – 0.20.1 – 0.2

HTZ1425 (2600)1325 (2417)1815 (3300)

3.0203 (8)

33 – 3747 – 5113 – 190.1 – 0.20.1 – 0.2

RT1260 (2300)1160 (2120)1760 (3200)

2.5178 (7)

46 – 4849 – 55

-0.8 – 1.21.5 – 1.9

HT1482 (2600)1380 (2516)1760 (3200)

2.5178 (7)

52 - 5442 - 46

-0.1 – 0.20.1 – 0.2

LTS1000 (1800) 900 (1652)1760 (3200)

3.0203 (8)

42 - 4650 – 60

-0.7 – 1.51.5 – 1.9

Ceramic Fiber Bulk

Textile bulk is the ideal solutionfor applications requiring a low shotcontent fiber. The fiber was developedfor the manufacture of high temperatureropes and cloth. However it is now usedin the manufacture of vacuum formedshapes and felt products. Textile bulkcontains a lubricant.

Features> Low thermal conductivity.> Low heat storage.> Excellent thermal shock resistance.

> Use limit to 1482 °C (2700 °F)> Low sound transmission.> Contains no asbestos.Typical Applications> Packing expansion joints in high temperature furnaces.> Low mass kiln cars.> Vacuum formed and moldable products.



* Spun FibersAvailable in lubricated and non lubricated fibers

Typical Physical PropertiesColorClassification Temp, °C (°F)Continuous Use Limit, °C (°F)Melting Point , °C (°F)Shot Content, (Diameter<0.25mm)Filament Diameter, micronsChemical Analysis (%)AL2O3SiO2Thermal Conductivity, W/moK (BTU-in/hr-ft2-oF)Mean Temperature, 128kg/m3 (8 lb/ft3)@ 500 ˚F@ 1000 ˚F@ 1500 ˚F@ 1800 ˚F@ 2000 ˚FMean Temperature, 96kg/m3 (6 lb/ft3)@ 500 ˚F@ 1000 ˚F@ 1500 ˚F@ 1800 ˚F@ 2000 kF

1260 Textile Grade Bulk Fiber

1260 HPT BulkWhite

1260 (2300)1160 (2120)1760 (3200)

<10%3 - 5

45 - 4651 – 52

0.06(0.42)0.12(0.82)0.19(1.32)0.24(1.67)0.28(1.92)

0.07(0.48)0.14(0.97)0.23(1.57)0.29(1.98)0.33(2.27)

1260 HPT ChoppedWhite

1260 (2300)1160 (2120)1760 (3200)

<10%3 - 5

45 - 4651 – 52

0.06(0.42)0.12(0.82)0.19(1.32)0.24(1.67)0.28(1.92)

0.07(0.48)0.14(0.97)0.23(1.57)0.29(1.98)0.33(2.27)



Spun Soluber Fiber

Supermag 1200


NUTEC Fibratec* Supermag blanket is ahigh temperature body soluble fiber thatutilizes a unique spinning technology tocreate a special fiber with superiorthermal and mechanical properties.Thisspecial fiber is made from a blend ofcalcium, silica and magnesium havingthe ability to support maximumcontinuous use up to 1100°C

NUTEC Fibratec* Supermagproducts are produced in ourISO 9001:2000 certified facility wherebulk, double needled blanket andmodules are manufactured. The NUTECFibratec* Supermag family of productscan be used in a variety of applicationsincluding refractory linings, thermalinsulation, metals transfers and fireprotection.

Features• Low thermal conductivity• Very low heat storage.• Very high tensile strength• Thermal shock resistance.• Low weight• Excellent corrosion resistanceTypical Applications• Aluminum homogenizing furnace linings• Back up insulation for dense refractory• Annealing furnace linings• Stress relieving blankets• Heat treating furnace linings• Crude heater linings• Co-generation duct linings• Reusable insulating pads• Expansion joints

Technical SpecificationsAverage Density, Kg/m3 (Lb/ft3)Max. Use Limit, ˚C (˚F)Continuous Use Limit, ˚CMelting Point, ˚C (˚F)Average Fiber Length, mm (in)TypicalChemical AnalysisSiO2CaOAL203MgOFe2O3Thermal Conductivity, W/m˚K (BTU-in/hr-ft2-˚F)Mean Temperature, 128 kg/m3 (8lb/ft3)260˚C (500˚F)538˚C (1000˚F)816˚C (1500˚F)982˚C (1800˚F)1093˚C (2000˚F)Mean Temperature, 96 kg/m3 (6lb/ft3)260˚C (500˚F)538˚C (1000˚F)816˚C (1500˚F)982˚C (1800˚F)1093˚C (2000˚F)Linear Shrinkage24Hr @ 1100 ˚C (2012 ˚F)Average Fiber Diameter, MicronsColor

Blanket Supermag64, 96, 128, 160

(4, 6, 8, 10)1200 (2200)1100 (2012)1275 (2320)

203 (8)

58-6529-340.5-0.8

3-50.3-0.5

0.06 (0.42)0.12 (0.82)0.19 (1.32)0.24 (1.67)0.28 (1.92)

0.07 (0.48)0.14 (0.97)0.23 (1.57)0.29 (1.98)0.33 (2.27)

1.23.0

Blue/White

Board Supermag336-400(21-25)

1200 (2200)1100 (2012)1275 (2320)

203 (8)

65-7224-29

0.5 - 0.83-5

0.3-0.5

1.23.0

Blue/White

Bulk Supermag--

1200 (2200)1100(2012)1275 (2320)

203 (8)

58 – 6529 - 34

0.5 – 0.83 - 5

0.3 – 0.5

1.23.0

Blue/White

Blanket DimensionsStandard1/2” x 24” x 600”1” x 24” x 300”1-1/2” x 24” x 150”2” x 24” x 150”

Board DimensionsStandard1/2” x 24” x 36”1” x 24” x 36”1-1/2” x 24” x 36”2” x 24” x 36”EuropeanWidth: 610 & 1000 mm.Thickness: 10, 25, 38, 50 mm.Lenght: 1000 & 1120 mm.

European6 x 610 x 21960mm12.5 x 610 x 14640mm25 x 610 x 7320mm38 x 610 x 4800mm50 x 610 x 3660mm

..........................


Ceramic Fiber

Paper


..........................

NUTEC Fibratec* ceramic fiberpaper, is a lightweight refractory materialprocessed from a blend of high purityalumina-silica fibers into a highly flexible,uniform sheet. It is recommended forcontinuous use at temperatures up to1260°C (2300°F ).

NUTEC Fibratec* ceramic fiberpaper, has low shrinkage, good handlingstrength, and low thermal conductivity.It contains a small amount of organicbinder for processing which makes itflexible, yet reduces off-gassing and odorduring use. Our product has a highlyuniform structure due to its controlledbasis weight and thickness, assuringhomogeneous thermal conductivity anda clean, smooth surface ideal forgasketing or sealing.

Technical SpecificationsMelting PointMaximum Use TemperatureChemical Analysis (%)AI203Si02ZrO2LOIDensity lbs/ft3 (kg/m3)Thickness mm (in)

NF 1260 Paper1732˚C (3150˚F)1260˚C (2300˚F)

47%53%

-6-8%

11.6 (185)1-6 (1/32, 1/16, 1/8)

Available Roll Size1 x 610 x 40,000mm2 x 610 x 20,000mm3 x 610 x 15,000mm4 x 610 x 10,000mm5 x 610 x 10,000mm6 x 1000 x 1220mm

Available Width: 24", 48"Other Widths Available up to 72" Maximum.

NUTEC Fibratec* paper iscompletely free of asbestos and isdesigned to be an economic replacementfor asbestos paper in most applications.

NUTEC Fibratec* paper is easyto handle and is readily cut with a knife,shears, or standard steel rule dies. Itsflexibility allows it to be wrapped or rolledto fit most complex configurations.

Features> Easy to cut, wrap or form.> Temperature stability.> Low thermal conductivity.> Low heat storage.> Resilient.> Light weight.> Thermal shock resistant.

> Good dielectric strength.> High fired tensile strength.> Good flame resistance.

Typical Applications> Asbestos paper replacement.> Investment cast mold wrap

insulation.> One-time consumable insulating

applications.> Backup lining for metal troughs.> Hot top lining.> Applications where low binder

content is required.> Thermal and electrical insulation.> Upgrade for fiberglass paper and

blanket products.

Terminal Coductivity

.5(.072)

Mean Temperature - DEg. F (Deg. C)

BTU

.IN/H

RSQ

FTD

EGF

1(.144)

1.5(.216)

2(.288)

40

0(2

04

)

0

60

0(3

16

)

80

0(4

27

)

10

00

(53

8)

12

00

96

49

)

14

00

(76

0)

16

00

(87

1)

18

00

(98

2)

20

00

(10

93

)


Ceramic Fiber

ThermalInsulation System


<< MacromoduloInsulation system for Industrial furnaces& kilns for temperatures up to 1482'C(2700'F), they are monolithic ceramic fiber modules of bent blanket in accordionform and anchored to the metal mesh,which is assembled to the structure ofthe furnace or kiln. Grupo NUTEC has itsheadquarters based in Monterrey,Mexico. And since 1975 it offers solutionsto our client’s in all of their industrialheating necessities.

Advantages> Excellent thermal efficiency becausethere is not anchoring that transmits heatfrom the hot face to the cold face of thefurnace.> The anchoring system is in the coldside, doesn't see the heat of the furnace.> There are not joints, and because ofthis the possibility for heat to travel tothe cold face is eliminated.> The ceramic fiber fixing system hasmore ties per sqaure foot than any othersystem on the market.> Uniform Density of insulation throughout the whole element.> Single piece prefabricated element withthe maximum dimensions thattransportation limits allow.

Ladle Covers >>NUTEC Fibratec* ceramic fiber ladleCovers are engineered and designed tosupport the tough conditions of a steelladle. This product performs better thana hard refractory cover due to thecharacteristics of ceramic fiber.

Advantages• Greater useful life and pouring tonnage.• Easy and fast repair of ladle.• Lower maintenance and repair costs.• Light weight.Features• Low thermal conductivity.• Low heat storage.• High resistance to thermal shock.• Resistance to temperatures of up to 1480° (2700°F).• Sizes almost unlimited.• No curing or dry-out time required.


Ceramic Fiber

Engineering & Installations


INUTEC Fibratec* installs a variety of ceramic fiber insulation linings, such as layeredblanket, modules, macromodulos*, and special linings.

Installation services are available for all types of industrial kilns andfurnacessuch as ceramic kilns, heat treat for metals, petrochemical heaters as well as for manyother applications.

All data representstypical results ofstandard testsconducted undercontrolled conditions.As such, theinformation isintended only as ageneral guide forspecifications anddesign estimates.


Ceramic Fiber

Board


..........................NUTEC Fibratec* ceramic fiber board

is a lightweight refractory material processedwith alumina silica fibers for applications attemperatures up to 1650°C (3000°F).

NUTEC Fibratec* board is a vacuumformed product that resists higher gas velocitiesthan ceramic fiber blanket. It is ideal for furnace,boiler duct and stack lining due to its low thermalconductivity and low heat storage allowingshortercycle times and quicker access for maintenance.

Features> Low thermal conductivity, saves fuel.> Very low heat storage, faster heat

and cool-down reducing cycle times.

> Light weight-replaces heavy back-up insulations, less steel required.

> Excellent thermal shock resistance.> Resistant to hot gas erosion.> Resists most chemical attacks.> Easy to cut, handle and install.> Low sound transmission.> Resists penetration by molten

aluminum and other non ferrousmetals.

> Contains no asbestos.

Typical Applications> Refractory lining for industrial

furnaces in walls, roofs, doors, stacks,etc.

> Combustion chamber liners, boilersand heaters.

> Back-up insulation for brick andmonolithic refractories.

> Transfer of molten aluminum andother non ferrous metals.

> Expansion joint boards.> Barrier against flame or heat.> Hot face layer for high velocity or

abrasive furnace atmosphere.


Technical SpecificationsUse TemperatureMaximum Use °C ( °F )Continuous Use °C ( °F )Melting Point °C ( °F )Density lbs./ ft3 (Kg / m3)Thermal Shrinkage (%) 24Hrs.@1200°C (2200°F)

Thermal Conductivity W/m°K (BTU in/hr ft2 °F)316 °C (600°F)538 °C (1000°F)760 °C (1400°F)1094 °C (2000°F)Chemical Analysis (%)Al2O3SiO2OthersP.P.IFiber Diameter (mm)

LD-2300

1260( 2300 )

1149(2100)1732

(3150)

16 - 20(256-320)

2 - 3

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.17 (1.2)

39 - 4152 - 54

2 - 34 - 62 - 4

LD-2600

1425( 2600 )

1316(2400)1780

(3236)

16 - 20(256-320)

2 - 3

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.17 (1.2)

48 - 5045 - 47

1 - 24 - 62 - 4

LD-2800

1538( 2800 )

1425(2600)1850

(3362)

16 - 20(256-320)

1 - 2

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.17 (1.2)

63 - 6532 – 34

1 - 25 - 62 - 4

LD-3000

1650(3000)1540

(2800)1815

(3300)

16 - 20(256-320)

@1540°C(2800°F)

< 4

0.07 (0.5)0.09 (0.6)0.14 (0.9)0.20 (1.3)

63 -6535 - 37

--4 - 62 - 3

MD-2300

1260( 2300 )

1149(2100)1732

(3150)

21 - 25(336-400)

1 - 2

0.09 (0.6)0.10 (0.7)0.13 (0.9)0.17 (1.2)

45 - 4744 - 46

2 - 34 - 52 - 4

MD-2600

1425( 2600 )

1316(2400)1780

(3236)

21 - 25(336-400)

1 - 2

0.09 (0.6)0.10 (0.7)0.13 (0.9)0.17 (1.2)

52- 5443 - 45

3 - 44 - 52 - 4

MD-3000

165030001540

(2800)1815

(3300)

21 - 25(336 – 400)

@1540°C(2800°F)

< 4

0.09(0.6)0.12(0.8)0.15(1.0)0.21(1.4)

71 - 7327 - 29

--4 - 62 - 3

HD-2300

1260( 2300 )

1149(2100)1732

(3150)

26 – 30(416-480)

1 - 2

0.13(0.9)0.15(1.0)0.17(1.2)0.20(1.4)

43 - 4547 - 49

2 - 34 - 52 - 4

INORGANIC

1260( 2300 )

1149(2100)1732

(3150)

16 - 20(256-320)

1 - 2

0.07(0.5)0.09(0.6)0.12(0.8)0.18(1.2)

39 - 4152 - 54

<14 - 62 - 3

LD -CLOSETOLERANCE

1260(2300)1149

(2100)1732

(3150)

16-20(260 – 300)

2-3

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.18 (1.2)

47 – 4950-52

<24-62-4

13mm MD -CLOSE TOLERANCE

1260(2300)1149

(2100)1732

(3150)

21 - 24(340-380)

2-3

0.09 (0.6)0.10 (0.7)0.13 (0.9)0.17 (1.2)

47-4950-52

<24-52-4

HD-3000

165030001540

(2800)1815

(3300)

26 - 30(416-480)

@1540°C(2800°F)

< 4

0.13(0.9)0.15(1.0)0.17(1.2)0.20(1.4)

71 - 7327 - 29

--4 - 62 - 3

HD-2600

1425( 2600 )

1316(2400)1780

(3236)

26 - 30(416-480)

1 - 2

0.13(0.9)0.15(1.0)0.17(1.2)0.20(1.4)

52 - 5441 - 43

5 - 74 - 52 - 4

NOTE: special densities and dimensions available uponrequest.All data represents typical results of standardtests conducted under controlled conditions. As such,the information is intended only as a general guide forspecification and design estimates. This informationshould be used for specification purpose.

Board DimensionsThickness:Width:Length:

Standard1/2”, 1” , 1 1/2” , 2” , 2 1/2” , 3”.12”, 24”.36”, 48”.

European10, 12.5, 25, 38, and 50 mm.610 and 1000 mm.1000 and 1200 mm. 2600 Chinese boards contains zirconia.



Ceramic Fiber

SpecialShapes


NUTEC Fibratec* ceramic fiberspecial shapes are available in a widevariety of shape configurations.Features> Low thermal conductivity, saves fuel.> Very low heat storage, faster heat

and cool-down reducing cycle times.> Light weight-replaces heavy back

-up insulations, less steel required.> Excellent thermal shock resistance.> Resistant to hot gas erosion.

> Resists most chemical attacks.> Easy to cut, handle and install.> Low sound transmission.> Resists penetration by molten

aluminum and other non ferrousmetals.

> Contains no asbestos.Typical Applications> Refractory lining for industrial

furnaces in walls, roofs, doors, stacks,etc.

> Combustion chamber liners, boilersand heaters.

> Back-up insulation for brick andmonolithic refractories.

> Transfer of molten aluminum andother non ferrous metals.

> Expansion joint boards.> Barrier against flame or heat.> Hot face layer for high velocity or

abrasive furnace atmosphere.

..........................

Technical SpecificationsUse TemperatureMaximum Use °C ( °F )Continuous Use °C ( °F )Melting Point °C ( °F )Density lbs./ ft3 (Kg / m3)Thermal Shrinkage (%) 24Hrs.@1200°C (2200°F)

Thermal Conductivity W/m°K (BTU in/hr ft2 °F)316 °C (600°F)538 °C (1000°F)760 °C (1400°F)1094 °C (2000°F)Chemical Analysis (%)Al2O3SiO2OthersP.P.IFiber Diameter (mm)

LD-2300

1260( 2300 )

1149(2100)1732

(3150)

16 - 20(256-320)

2 - 3

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.17 (1.2)

39 - 4152 - 54

2 - 34 - 62 - 4

LD-2600

1425( 2600 )

1316(2400)1780

(3236)

16 - 20(256-320)

2 - 3

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.17 (1.2)

48 - 5045 - 47

1 - 24 - 62 - 4

LD-2800

1538( 2800 )

1425(2600)1850

(3362)

16 - 20(256-320)

1 - 2

0.07 (0.5)0.09 (0.6)0.12 (0.8)0.17 (1.2)

63 - 6532 – 34

1 - 25 - 62 - 4

LD-3000

1650(3000)1540

(2800)1815

(3300)

16 - 20(256-320)

@1540°C(2800°F)

< 4

0.07 (0.5)0.09 (0.6)0.14 (0.9)0.20 (1.3)

63 -6535 - 37

--4 - 62 - 3

MD-2300

1260( 2300 )

1149(2100)1732

(3150)

21 - 25(336-400)

1 - 2

0.09 (0.6)0.10 (0.7)0.13 (0.9)0.17 (1.2)

45 - 4744 - 46

2 - 34 - 52 - 4

MD-3000

165030001540

(2800)1815

(3300)

21 - 25(336 – 400)

@1540°C(2800°F)

< 4

0.09(0.6)0.12(0.8)0.15(1.0)0.21(1.4)

71 - 7327 - 29

--4 - 62 - 3

HD-2300

1260( 2300 )

1149(2100)1732

(3150)

26 – 30(416-480)

1 - 2

0.13(0.9)0.15(1.0)0.17(1.2)0.20(1.4)

43 - 4547 - 49

2 - 34 - 52 - 4


Ceramic Fiber

Moldable &Pumpable


..........................

Typical Physical PropertiesColorGrade Classification Temp °C (°F)Max. Cont. Use Limit, °C (°F)Solids (%)Wet Density kg/m3 (lb/ft3)Dry Density kg/m3 (lb/ft3)Linear Shrinkage 24 h °C (|F)Typical chemical AnalysisAL2O3SiO2Packaging1 gal Plastic drums5 gal Plastic drums2 pound caulking gun

2300 MoldableOff-white

1200(2190)1200(2190)

5070 - 7540 - 45

2.8% @ 1093°C(2000°F)

40 – 4250 - 52

a

a

a

2300 PumpableOff-white

1200(2190)1200(2190)

4070 - 7530 - 35

2.8% @ 1093°C(2000°F)

45 – 4750 - 52

-a

a

2600 PumpableBrown

1425(2600)1370(2500)

3675 - 8025 - 29

2.5% @ 1093°C (2000°F)

41- 4546 - 50

-a

a

MoldableNUTEC Fibratec* moldable is

used to prevent heat loss caused by thedeterioration of the existing lining andcan be installed using a trowel, a caulkinggun or a pump.

NUTEC Fibratec* moldable ismultipurpose form of ceramic fiberdispersed in a sticky, cohesive bindersystem that adheres to most ceramic andmetallic surfaces.

Features> Low heat storage.> Reduces fume emission around

refractory.> Excellent thermal shock resistance.> Resistance to gas velocity.> Easy to install.> Adheres to most ceramic and

metallic surfaces.> Excellent corrosion resistance.> Inert to most chemicals.

> Impermeable to molten aluminum,zinc, copper, lead.

> Contains no asbestos.Typical Applications> To form troughs or liners for non

ferrous metal transfer.> Gaskets and seals around burner

blocks.> Protection of metallic parts from

heat.> Pump into voids in badly damaged

back up insulation.> Gaskets and seals for chimneys and

stacks.> Boiler doors seals and thermal

insulation.> To fill voids and cracks in refractory

surface.

PumpableThe NUTEC FIBRATEC Pumpable

is a multipurpose form of ceramic fiberdispersed in a sticky mix.

Fibrous in nature, excellent insulationproperties, lightweight, easy to install,dramatic energy savings.

This pumpable mix ischaracterized by excellent wet adhesionto steel, refractories and other ceramicfiber products.

This material is also immune tothermal shock, resists flame erosion, ithas very low heat storage and lowthermal conductivity at high workingtemperatures.

These are just some of theadvantages of using Nutec FibratecCeramic Fiber products to solve yourInsulating problems.Contains no Asbestos.

Typical ApplicationsIt can be used as back up insulation oron hot face patching in refractory liningsgaps or cracks and stud protection.


Ceramic Fiber

Rigidizer & Cement


..........................

Typical Physical PropertiesColorGrade Classification Temp, °C(°F)Max. Cont. Use Limit, °C(°F)Normal Layer Thickness, mm(in)Application Rate m2 / l (SF/Gal)Solids (%)Wet Density kg/m3(lb/ft3)Dry Density kg/m3(lb/ft3)Linear Shrinkage 24 h °C(|F)Packaging1 gal Plastic drums5 gal Plastic drums2 pound caulking gun

CF Cement 1300White

1260 (2300)1260 (2300)

0.25 – 1.0 (0.01-0.04)1.2 – 2.5 (50-100)

70 - 72--

3.1% @ 1260 (2300)

a

--

CF Cement 1500off-white

1500 (2732)1500 (2732)

1 – 3 (0.039-0.117)0.5 (20)72 - 75

--

3.1% @ 1260 (2300)

a

--

Rigidizer 2300Green

1260 (2300)1093(2000)

-100

----

a

a

-

Rigidizer 2700Red

1482 (2700)1482 (2700)

-75---

a

a

-

RgidizarNUTEC Fibratec* rigidizer is applied tothe surface of NUTEC Fibratec* blanket,or other high temperature ceramic fiberinsulations by spraying or brushing. Afterair-drying, NUTEC Fibratec* rigidizerfirms-up the refractory ceramic fiber,giving it tougher, more abrasion resistantcharacteristics. It is normally applied afterthe ceramic fiber is installed.

NUTEC Fibratec* rigidizer, isshipped in 5-gallon plastic drums. Onegallon of rigidizer covers approximately50 square feet brushed or 100 squarefeet when sprayed.

Typical Applications> Hot gas erosion resistant coating infurnaces and ducts.

> Catalytic converter mat edgeprotection.> Structural hardening agent for paperson board.> Use as bat wash on kiln furniture.

CementThe Nutec Fibratec Ceramic Fiber Cementis comprised of two high purity adhesivesdesigned to be used to adhere fibermaterials to themselves, to otherrefractory or insulating materials, and tosome metals. The Cements have theconsistency of thick cream and can beapplied by brushing or trowelling. Theyalso can be thinned with water and canthen be used to coat a wide range ofrefractory materials. On drying they forma hard but flexible abrasion resistant skin.

Typical Applications> Cementing modules on to blocks.> Mortar for refractory bricks.> Insulation and protection for metallicsurfaces.> Protection against corrosion andabrasion for fibre linings.> Adhesive for sticking refractory paperto submerged entry nozzles (SEN) incontinuous casting steel plants.> For sticking ceramic paper and felt tosteel ladles.> For sticking blankets and board to eachother to increase thickness.> Our cement has added advantage offlexibility once dried.


Ceramic Fiber

Seal Coat


......................................

This high temperature productis made from NUTEC Fibratec ceramicfiber mixed with proprietary binders andadditives to form a putty-like consistency.

Can be applied with pneumaticpump or through hand troweling.

NUTEC Fibratec 2600 Seal Coatmay be applied into refractory joints andcracks to seal against thermal loss,infiltration particulates and hot spotrepair coating over hard refractory orceramic surfaces to improve thermalefficiency and lining resistance to hot gaserosion. In addition may be applied to asteel shell in place of insulating board,prior to the installation of the refractoryworking lining.

Typical Physical PropertiesColorGrade Classification Temp, °C (°F)Max. Cont. Use Limit, °C (°F)Solids (%)Wet Density kg/m3 (lb/ft3)Dry Density kg/m3 (lb/ft3)Linear Shrinkage 24 h °C (|F)Typical chemical AnalysisAL2O3SiO2Fe2O3OtherPackaging1 gal Plastic drums5 gal Plastic drums

2600 Seal CoatBrown

1425(2600)1325(2420)

431218-1314(76-82)

481-577(30-36)2.8% @ 1426°C (2600°F)

47 – 5049 - 52

0.5 – 0.91.5 – 2.3

-a


Ceramic Fiber

Textiles &Anchoring


..............................

The NUTEC Fibratec* family ofanchoring hardware systems andcomponents provides an array ofanchoring options covering a broadrange of lining system designs andapplications requirements. This areintended to be used with NUTECFibratec* ceramic fiber lining systems.

The NUTEC Fibratec* family ofhardware components has beendeveloped to provide optimal service lifefor an assortment of Fiberwall liningsystems including layered blanket andboard linings, stackbond linings andmodule systems.

The hardware is available in avariety of metal alloy grades as well asvarious ceramic compositions.

Density: 400 - 600 kg/m3 (25 -37.5 lb/ft3)Organic content: 1.5%Reinforced with either stainless steel wire or glass fiber.

Maximun use temperatureCelsius

760927

10381093

Fahrenheit1400170019002000

Alloy

304 SS310 SS330 SS601 Inconel

Technical Specifications

Density kg/m3 (lbs/ft3)Specification mm (ft)Thickness, mm (in)Organic Content (%)Weight (kg)

PackagingQuantity (pcs)Rope

Cloth

1pc/bag

Tape

10pcs/bag

Round Braid Ropea

a

a

a

a

a

a

a

a

Square Braid Rope----a

a

a

a

-

Twisted Ropea

a

a

a

a

a

---

50030000 x 2200 (98 x 86)

2, 3 (1/8)15

2 mm: 663 mm: 99

Plastic bag inside, woven bag outside

Diameter (mm)6

1013152025304050

Length (Meter)200200100

30 (2 per box)5050252515

.......................................................................

NUTEC Fibratec* textiles arenoted for superior insulating ability to1,260˚C. These products have exellentreistence to thermal shock, corrosiveattack and breakdown due to mechanicalvibration and stress.

NUTEC Fibratec* textile productforms are unique high temperaturefabrics usuable in a wide variety ofindustrial applications. These are madefrom staple NUTEC fibratec bulk fiber and15-20% organic fiber as a carrier fiber. A

blend of long staple fibers and organiccarrier fibers, NUTEC Fibratec* textiles areexcellent choice where a flexible, strongtemperature resistant product is required.

Features> Excellent high temperature stability.> Excellent tensile strenght.> Excellent thermal and electrical

insulation.> Excellent chemical stability

resistence.

> Low thermal conductivity

Typical Applications> Insulation of high-temperature

tubes, containers, etc.> Seal of doors of industrial

furnaces.> The protection of high-temperature.> The protection of cable, fuel tubes,

etc.> Fireproof twine, warp, cover, etc.> Compound-materials produce.


Contacts

Argentina, Australia, Austria, Brazil, Canada, Chile, China, Colombia, Costa Rica, Cuba, Czech Republic, Dominican Republic, Egypt,

El Salvador, Finland, France, Germany, Greece, Guatemala, Ireland, Italy, Korea, Lithuania, Mexico, Netherlands, Nicaragua, Peru, Poland,

Singapore, South Africa, Spain, Sweden, Taiwan, Thailand, Trinidad & Tobago, Turkey, UK, Ukraine, United Arab Emirates, USA, Venezuela.

Commercial [email protected]+52 (81) 12771928Europe and [email protected] +44 [email protected]+52 (81) 10508651

Main OfficePhone +52(81) 8151.0800Fax +52(81) 8316.9599Carretera Saltillo-MonterreyNo. 100 (Km 62.5)66359 Santa Catarina, N.L.,[email protected]

Europe OfficePhone/Fax +44 1257426951126B Shevington Lane,Shevington WN6 8BJUK


MonterreyAaron Saenz 1918 Pte.64650 Monterrey,N.L., MexicoPhone +52(81)8151.3200Fax +52(81) 8378.3434

Ramos ArizpeBoulevard Industrias 190025900 Ramos Arizpe Coahuila, MexicoPhone +52(844) 432.0737Fax Phone +52(844) 432.0736

Santa CatarinaCarretera Saltillo-Monterrey No. 100 (Km 62.5)66359 Santa Catarina, N.L., MexicoPhone +52(81) 8151.0800Fax +52(81) 8316.9599

Sao PauloAv. Ibar, 250Galpão 02Poá – SP - Brazil08559-470Phone (011) 4634.6611Fax (011) 4636.3000

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Manufacturing Plants

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