HIGH TIME TO CHANGE TOOLS.

2 Zuse Automation

YOU DON’T NEED ANOTHER MACHINING CENTER.

The Zuse ETA-MILL is the engine that drives your product innovations to perfection. Because

you don’t need another machine tool, but a machining center with integrated future!

Zuse re-invents the entire industry. We don’t simply sell machines—we share the vision of

enabling everyone to develop and produce their own products—simply and genially.

SHAPE PRODUCTS. NOT PRODUCTION.

4 Zuse Automation

WHAT YOU NEED:A MACHINE TOOL WITH INTEGRATED FUTURE!

DISCOVER YOUR MOST IMPORTANT FEATURE …

Complexity: Optimal accessibility for easy loading

Robustness: Dual-block machine body

Flexibility: 5-axis simultaneous machining

Precision: Dynamic movements of all axes

6 Zuse Automation

Zuse ETA-MILL—Milling for the future.

With our premium product, the Zuse ETA-MILL, you don’t get any technical gimmicks,

but the most important feature of all: integrated future, meaning technical advantages

that present an immediate production benefit for you.

WHAT DOES ‘INTEGRATED FUTURE’ MEAN IN PRACTICAL TERMS?

Get 5 axes at the price of 4

Enjoy the benefits, precision, and flexibility

of 5-axis high-end machining at the price

of a 4-axis machining center.

24h on-site service support

Our service team is on-site within 24h of

your call. Guaranteed.*

* Available for selected countries.

Engineers only

Our support personnel consists of service engineers

only. Because they know their trade.

Real-time service support

Profit from smart glasses for instant, on-site trouble-

shooting. We see your machine through your eyes

and tell you what’s wrong—right away.

Robust to the core

Rugged, dual-block machine body, providing

optimal stability and accessibility for large and

heavy work pieces, and shock absorption.

Zuse Automation8

1 MINUTE OR 24 HOURS?

Real-time service support

Our smart reality glasses are absolutely

unique! Through your eyes we can detect

malfunctions at your on-site ETA-MILL

the very minute a question or issue arises.

No time lost to travel times or lengthy

explanations on the phone.

We offer real-time service

with integrated future!

Get 5 at the price of 4!

Master all geometries with the precision

and flexibility of 5-axis simultaneous

machining at the price of a 4-axis machin-

ing center, working in perfect harmony

thanks to the latest Heidenhain iTNC 530

or TNC 640 process control.

Robust to the core

Take advantage of the rugged, dual-block

machine body, providing optimal stability

and accessibility for large and heavy

work pieces, including maximum shock

absorption.

We offer precision technology

with integrated future!

We provide tough technology

with integrated future!

Zuse Automation10

24 h on-site service support

A check through the smart glasses

re vealed a malfunction that has to be

addressed? Our service reaction is abso-

lutely unique: Within 24 hours of your call,

our experts arrive at your manufacturing

site.* We guarantee 24 hours reaction

time, no matter where your machine is

located. No exceptions.

We offer truly global service

with integrated future!

* Available for selected countries.

Engineers only

Unique, indeed: our support team con-

sists of service engineers only. We don’t

let untrained personnel close to an

ETA-MILL, and you shouldn’t, either.

Our engineers all learned their trade

in the industry and they know exactly

what to do.

We attach greatest importance to

expert service with integrated future!

Zuse Automation12

SPEED UP YOUR SUCCESS.

Spindles

Inside a Zuse ETA-MILL, everything revolves around perfect machining: From the all-rounder spindle with

optimum nominal speed to the finisher and the rough cutter—our spindles turn your product into a success!

The rough cutter (standard)—14,000 rpm

Max. power S6 35 kW Nom. power S1 29.3 kW Max. torque S6 160 Nm Nom. torque S1 70 NmTool interface SK 40

The all-rounder (optimal turning)—12,000 rpm

Max. power S6 32 kW Nom. power S1 27 kW Max. torque S6 170 Nm Nom. torque S1 130 NmTool interface HSK-A63

180

150

210

180

35

30

80

70

6,0

00

9,0

00

6,0

00

8,0

00

12,0

00

8,0

00

2,0

00

3,0

00

2,0

00

10,0

00

15,0

00

10,0

00

12,0

00

18,0

00

12,0

00

kWkW

kW

Nm

Nm

Nm

4,0

00

6,0

00

4,0

00

150

125

150

25

25

50

30

60

120

100

120

20

20

40

90

75

90

15

15

30

60

50

60

10

10

20

30

25

30

5

5

10

rpm

rpm

rpm

The finisher (optional)—18,000 rpm

Max. power S6 32 kW Nom. power S1 26 kW Max. torque S6 154 Nm Nom. torque S1 124 NmTool interface HSK-A63

Power S1 Torque S1

Power S6 Torque S6Errors excepted, technical data subject to modification.

14 Zuse Automation

PRECISION ALL AROUND.

B-axis swivel milling head

Zuse ETA-MILL 1000/1600 machine tools include a

universal swivel milling head driven by the B-axis.

Combining this with the highly dynamic linear axis

true, achieves highly productive 5-axis simultaneous

machining. The swivel milling head is powered

by top-performing and frictionless torque engines.

Strong angular acceleration results in extremely

short down times. The integrated hydraulic clamping

facilitates rough machining of high rigidity materials.

Axial- radial bearings without backlash ensure high

rigidity and a long service life. The swivel range

reaches from -10° up to +180°.

The direct measuring system by a high-precision

angular encoder is integrated for maximum precision.

PLAY- GROUND FOR THE FUTURE.

C-axis rotary table

Standard rotary table

The classic torque-engine-driven rotary tables of the

ETA-MILL 1600 are equipped with a high- precision

absolute encoder, a direct reading system for high-

precision machining. The movement dynamics and

linearity result in big drive torque and higher per-

formance. Maximum table load is up to 4,000 kg.

Optionally available for ETA-MILL 1000.

Optional mill-turn table

Optionally available are latest technology mill-turn

tables with a turning speed of up to 500 rpm.

With the torque engine, milling and turning of

difficult-to-machine materials is possible in a single

clamping. Highest surface qualities can be achieved.

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CONTROL YOUR FUTURE.

Heidenhain iTNC 530 and TNC 640 combined with the Zuse Interface for optimal ergonomics!

iTNC 530 from Heidenhain is your reliable process control for 5-axis machining.

For turning and milling, the TNC 640 is particularly well suited.

The optimized Zuse Interface and the iTNC 530/TNC 640 conversational programming (shop floor

or DIN-ISO programming) ensure fastest programming. The latest Heidenhain features, like the

optionally available Adaptive Feed Control (AFC) and CollisionMonitoring (DCM) protect your

machining operation. Direct import of dxf files is also possible. The new iTNC 530/TNC 640 feature

short block processing times and enable accurate 3D simulation graphics. With its uniform digital

design and its integrated digital drive control including inverters, it enables very high machining

speeds and the best possible contour accuracy—particularly when machining 3D contours.

KEEP SAFE!

Conforming to European safety standards

Zuse guarantees comprehensive, modern safety devices according to the European safety norm

for tool machines DIN EN 12417.

With Euchner security switches, the locking of doors is fully controlled. Hybrid machine glazing ensures high

retention capacity, puncture and scratch protection, as well as resistance against coolants. The control

circuits of the linear and rotational axes, as well as of the spindle, are monitored closely. For additional safety

controls we rely on German manufacturing partners like PILZ, Heidenhain, and Siemens. Additional monitor-

ing programs are possible. All safety controls have CE identification, declaration, and conformity.

SAFETYI N T E G R A T E D

18 Zuse Automation

Top view

Front view

Side view

1,99

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1,47

1

3,42

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3,03

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3,814

72

80

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3,81

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ZUSE ETA-MILL 1000.

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SPECIFICATIONS.In detail: Zuse ETA-MILL 1000/1600

MODEL Zuse ETA-MILL 1000 Zuse ETA-MILL 1600

Travel range axes

X / Y / Z 1,000 / 800 / 700 mm 1,620 / 1,260 / 1,050 mm

Spindle working range

Vertical distance spindle nose—table top 113 – 813 mm 200 – 1,250 mm

Horizontal distance spindle nose—table center 50 – 750 mm 100 – 1,150 mm

Linear axes X / Y / Z

Feed force 11,000 / 10,000 / 11,000 N 22,700 / 28,200 / 30,300 N

Rapid traverse 48 / 48 / 40 m/min 24 m/min

Acceleration 4 m/s2 3.5 / 3.2 / 3 m/s2

Milling head B-axis

Swivel range -10 up to +180°

Max. speed 12 rpm

Max. torque 1,000 Nm 2,880 Nm

Clamping torque 4,000 Nm 6,000 Nm

Positioning accuracy +/- 5"

Tool magazine

Tool places 52 60

Max. tool weight 8 kg 20 kg

Max. tool length 350 mm 450 mm

Rotary table

Face plate dimensions 1,000 mm x 800 mm Ø 1,320 mm

Max. table load (centrical) 1,500 kg 4,000 kg

Max. speed 11 rpm (optional mill-turn 500 rpm) 35 rpm (optional mill-turn 300 rpm)

Positioning accuracy +/- 5"

Clamping torque 4,000 Nm 10,000 Nm

Max. torque 3,940 Nm 5,760 Nm

Accuracies acc. VDI / DCG 3441

Linear axes X / Y / Z P*: 0.010 mm / Ps**: 0.005 mm P*: 0.010 mm / Ps**: 0.006 mm

Distance measurement

All axes X / Y / Z / B / C Direct measuring system, absolute encoder

Machine control

Heidenhain iTNC 530 HSCI / Heidenhain TNC 640 (mill-turn)

Setting-up data

Space requirement of basic machine incl. chip conveyor (approx.) 21 sqm 26 sqm

Machine weight 18,000 kg 33,000 kg

Total power input 58.5 KVA 70.12 KVA

Mains connection 3 x 400 V / 50 Hz

Compressed air supply 6 bar

Chip disposal

In X-direction Chain type conveyor

In Y-direction Spiral conveyor (2 pcs.)

Capacity of paper band filter device 600 liters

Coolant pressure CTS / ECS 20 bar (optional 40 / 70 bar)

Filter performance 37 liters/min

Options

Workpiece measurement Heidenhain (optional others)

Tool measurement Heidenhain (optional others)

3D calibration kit Heidenhain

Pallet changer available

Rotating inspection glasses available

* Positioning accuracy. ** Positioning scatter band.

The accuracy strongly depends on the external thermal influences. The indicated values refer to a temperature range of 20° +/- 2°.

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Zuse Automation20

MULTITASKING.

Press holder 31CrMoV9, tooling part connected with subassembly pressure gauge (aircraft construction)

Pusher HMPE clamping and reducing unit (Philips Lighting)

Semiconductor tooling part Al MIC6, manufactured with high-speed, high-precision milling (chip industry)

Die insert part 1.2379 for Rockwell 62 RC purpose press form (automotive industry)

Gripper RVS 316 for a semi-automatic displacement system (food industry)

Charging part for suspensor, 5-axis high-speed milling Al MIC6 (medical technology)

Applications

The ETA-MILL 1000/1600 is universally applicable: from the various fields of steam blade industries to other

key applications like aerospace and aviation, automotive, medical, communication sectors, and many more.

If you do not find your branch or product below, the ETA-MILL 1000/1600 can probably do it

anyway. Ask us!

Zuse Holding GmbH

Anton-Höfter-Strasse 4, 83646 Bad Tölz

Munich, Germany

Phone +49 8041 792 590

info@zuseautomation.com

www.zuseautomation.com