high voltage leak detector for non-destructive leak

FILLING YOUR NEEDS High Voltage Leak Detector for non-destructive leak testing of ampoules or bottles HVLD Fully automatic leak testing system for in-line operation with bottelpack ® Blow-Fill-Seal systems or as stand-alone operation. For us, there’s no doubt about it: you won’t find a better, more reliable, or cost-effective solution for packaging liquids and semisolids than a Rommelag bottelpack system. And if you’re looking for premium quality packaging that is always sure to get the job done, we have another trick up our sleeve: our bottelpack range now comes complete with a cap welding machine and various inspection systems. They can either be seamlessly integrated into the manufacturing process or installed as stand-alone solutions. The systems provide maximum reliability and cost-efficiency throughout the entire manufacturing process. There are some things that simply go hand in hand. The HVLD offers a non-destructive and fully automated container closure integrity (CCI) test. As long as the product has some conductivity the system can perform high speed testing on a multitude of shapes and designs. The HVLD is an in-line system that can be supplied turnkey with a bottelpack system. Faulty containers are rejected immediately after inspection and a correct batch protocoll is provided by the system.

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Page 1: High Voltage Leak Detector for non-destructive leak

F I L L I N G Y O U R N E E D S

High Voltage Leak Detector for non-destructive leak testing of ampoules or bottles

HVLD

Fully automatic leak testing system for in-line operation with bottelpack® Blow-Fill-Seal systems or as stand-alone operation.

For us, there’s no doubt about it: you won’t fi nd a better, more reliable, or cost-effective solution for packaging liquids and semisolids than a Rommelag bottelpack system. And if you’re looking for premium quality packaging that is always sure to get the job done, we have another trick up our sleeve: our bottelpack range now comes complete with a cap welding machine and various inspection systems. They can either be seamlessly integrated into the manufacturing process or

installed as stand-alone solutions. The systems provide maximum reliability and cost-effi ciency throughout the entire manufacturing process.There are some things that simply go hand in hand. The HVLD offers a non-destructive and fully automated container closure integrity (CCI) test. As long as the product has some conductivity the system can perform high speed testing on a multitude of shapes and designs. The HVLD is an in-line system that can be supplied turnkey with a bottelpack system. Faulty containers are rejected immediately after inspection and a correct batch protocoll is provided by the system.

Page 2: High Voltage Leak Detector for non-destructive leak

BottlesAmpoules

FPO

The Application

P Integrity testing of pharmaceutical packages is mandatory for the manufacturing process and quality assurance.

P Current FDA guidelines require validation for container closure integrity tests. EU GMP guidelines stipulate «Plastic ampoules should be subject to 100 % integrity testing».

The Process

P The Rommelag HVLD high voltage leak detector operatesbased on the high voltage test method and the electrical-conductivity of the fill product packaged in a non-conductiveplastic ampoule. The system is designed for fully-automaticin-line leak testing.

P If any leak is present, a flash discharge creates a current flow between the electrode and the liquid. The related voltage peak is measured and the specific container will be rejected. Rommelag’s HVLD (high voltage leak detector) represents a product protective testing method without risk of product contamination.

Technical Data

Dimensions and Weight HVLD 924fully - automatic (one line)

HVLD 926fully - automatic (one line)

1 test station 2 test stations 2 test stations

Width 3,000 mm 3,000 mm 2,250 mm

Length 3,000 mm 3,000 mm 2,700 mm

Height 2,300 mm 2,300 mm 2,800 mm

Weight 1,500 kg 2,000 kg 2,500 kg

Ampoule rotation unit Optional —

Electricity

Supply Voltage 3 x 400V + neutral + earth, 50/60 Hz 3 x 400V + neutral + earth, 50/60 Hz

Connected loadApprox. 3.5 kVA Approx. 14 kVA

Approx. 9 kVA with rotation unit

ConsumptionApprox. 2 kW/h Approx. 9 kW/h

Approx. 6 kW/h with rotation unit

Pneumatic

Operation pressure 6 bar 6 bar

Consumption 300 sl/min 20 sl/min

Drive Electrical operation Electr./pneumatic operation

Capacity

Ampoule block width < 65 mm 6,000 blc/h

Ampoule block width < 75 mm 5,000 blc/h

Ampoule block width < 150 mm 2,500 blc/h

Bottle width < 38 mm 5,500 b/h

Bottle width < 48 mm 4,400 b/h

Bottle width < 56 mm 3,850 b/h

Bottle width < 66 mm 3,300 b/h

Bottle width < 79 mm 2,750 b/h

Bottle width < 101 mm 2,200 b/h

The above are all approximate figures. Technical modifications reserved.

electrode 1

ampoule liquid electrode 2

electrode 1

ampoule liquid electrode 2

BottlesAmpoules

FPO

The Application

P Integrity testing of pharmaceutical packages is mandatory for the manufacturing process and quality assurance.

P Current FDA guidelines require validation for container closure integrity tests. EU GMP guidelines stipulate «Plastic ampoules should be subject to 100 % integrity testing».

The Process

P The Rommelag HVLD high voltage leak detector operates based on the high voltage test method and the electrical-conductivity of the fi ll product packaged in a non-conductive plastic ampoule. The system is designed for fully-automatic in-line leak testing.

P If any leak is present, a fl ash discharge creates a current fl ow between the electrode and the liquid. The related voltage peak is measured and the specifi c container will be rejected. Rommelag’s HVLD (high voltage leak detector) represents a product protective testing method without risk of product contamination.

Technical Data

Dimensions and Weight HVLD 924fully - automatic (one line)

HVLD 926fully - automatic (one line)

1 test station 2 test stations 2 test stations

Width 3,000 mm 3,000 mm 2,250 mm

Length 3,000 mm 3,000 mm 2,700 mm

Height 2,300 mm 2,300 mm 2,800 mm

Weight 1,500 kg 2,000 kg 2,500 kg

Ampoule rotation unit Optional —

Electricity

Supply Voltage 3 x 400V + neutral + earth, 50/60 Hz 3 x 400V + neutral + earth, 50/60 Hz

Connected loadApprox. 3.5 kVA Approx. 14 kVA

Approx. 9 kVA with rotation unit

ConsumptionApprox. 2 kW/h Approx. 9 kW/h

Approx. 6 kW/h with rotation unit

Pneumatic

Operation pressure 6 bar 6 bar

Consumption 300 sl/min 20 sl/min

Drive Electrical operation Electr./pneumatic operation

Capacity

Ampoule block width < 65 mm 6,000 blc/h

Ampoule block width < 75 mm 5,000 blc/h

Ampoule block width < 150 mm 2,500 blc/h

Bottle width < 38 mm 5,500 b/h

Bottle width < 48 mm 4,400 b/h

Bottle width < 56 mm 3,850 b/h

Bottle width < 66 mm 3,300 b/h

Bottle width < 79 mm 2,750 b/h

Bottle width < 101 mm 2,200 b/h

The above are all approximate figures. Technical modifications reserved.

electrode 1

ampoule liquid electrode 2

electrode 1

ampoule liquid electrode 2

Page 3: High Voltage Leak Detector for non-destructive leak

BottlesAmpoules

FPO

The Application

P Integrity testing of pharmaceutical packages is mandatory for the manufacturing process and quality assurance.

P Current FDA guidelines require validation for container closure integrity tests. EU GMP guidelines stipulate «Plastic ampoules should be subject to 100 % integrity testing».

The Process

P The Rommelag HVLD high voltage leak detector operates based on the high voltage test method and the electrical-conductivity of the fi ll product packaged in a non-conductive plastic ampoule. The system is designed for fully-automatic in-line leak testing.

P If any leak is present, a fl ash discharge creates a current fl ow between the electrode and the liquid. The related voltage peak is measured and the specifi c container will be rejected. Rommelag’s HVLD (high voltage leak detector) represents a product protective testing method without risk of product contamination.

Technical Data

Dimensions and Weight HVLD 924fully - automatic (one line)

HVLD 926fully - automatic (one line)

1 test station 2 test stations 2 test stations

Width 3,000 mm 3,000 mm 2,250 mm

Length 3,000 mm 3,000 mm 2,700 mm

Height 2,300 mm 2,300 mm 2,800 mm

Weight 1,500 kg 2,000 kg 2,500 kg

Ampoule rotation unit Optional —

Electricity

Supply Voltage 3 x 400V + neutral + earth, 50/60 Hz 3 x 400V + neutral + earth, 50/60 Hz

Connected loadApprox. 3.5 kVA Approx. 14 kVA

Approx. 9 kVA with rotation unit

ConsumptionApprox. 2 kW/h Approx. 9 kW/h

Approx. 6 kW/h with rotation unit

Pneumatic

Operation pressure 6 bar 6 bar

Consumption 300 sl/min 20 sl/min

Drive Electrical operation Electr./pneumatic operation

Capacity

Ampoule block width < 65 mm 6,000 blc/h

Ampoule block width < 75 mm 5,000 blc/h

Ampoule block width < 150 mm 2,500 blc/h

Bottle width < 38 mm 5,500 b/h

Bottle width < 48 mm 4,400 b/h

Bottle width < 56 mm 3,850 b/h

Bottle width < 66 mm 3,300 b/h

Bottle width < 79 mm 2,750 b/h

Bottle width < 101 mm 2,200 b/h

The above are all approximate fi gures. Technical modifi cations reserved.

electrode 1

ampoule liquid electrode 2

electrode 1

ampoule liquid electrode 2

BottlesAmpoules

FPO

The Application

P Integrity testing of pharmaceutical packages is mandatory for the manufacturing process and quality assurance.

P Current FDA guidelines require validation for container closure integrity tests. EU GMP guidelines stipulate «Plastic ampoules should be subject to 100 % integrity testing».

The Process

P The Rommelag HVLD high voltage leak detector operates based on the high voltage test method and the electrical-conductivity of the fi ll product packaged in a non-conductive plastic ampoule. The system is designed for fully-automatic in-line leak testing.

P If any leak is present, a fl ash discharge creates a current fl ow between the electrode and the liquid. The related voltage peak is measured and the specifi c container will be rejected. Rommelag’s HVLD (high voltage leak detector) represents a product protective testing method without risk of product contamination.

Technical Data

Dimensions and Weight HVLD 924fully - automatic (one line)

HVLD 926fully - automatic (one line)

1 test station 2 test stations 2 test stations

Width 3,000 mm 3,000 mm 2,250 mm

Length 3,000 mm 3,000 mm 2,700 mm

Height 2,300 mm 2,300 mm 2,800 mm

Weight 1,500 kg 2,000 kg 2,500 kg

Ampoule rotation unit Optional —

Electricity

Supply Voltage 3 x 400V + neutral + earth, 50/60 Hz 3 x 400V + neutral + earth, 50/60 Hz

Connected loadApprox. 3.5 kVA Approx. 14 kVA

Approx. 9 kVA with rotation unit

ConsumptionApprox. 2 kW/h Approx. 9 kW/h

Approx. 6 kW/h with rotation unit

Pneumatic

Operation pressure 6 bar 6 bar

Consumption 300 sl/min 20 sl/min

Drive Electrical operation Electr./pneumatic operation

Capacity

Ampoule block width < 65 mm 6,000 blc/h

Ampoule block width < 75 mm 5,000 blc/h

Ampoule block width < 150 mm 2,500 blc/h

Bottle width < 38 mm 5,500 b/h

Bottle width < 48 mm 4,400 b/h

Bottle width < 56 mm 3,850 b/h

Bottle width < 66 mm 3,300 b/h

Bottle width < 79 mm 2,750 b/h

Bottle width < 101 mm 2,200 b/h

The above are all approximate fi gures. Technical modifi cations reserved.

electrode 1

ampoule liquid electrode 2

electrode 1

ampoule liquid electrode 2

Page 4: High Voltage Leak Detector for non-destructive leak

Rommelag Kunststoff-MaschinenVertriebsgesellschaft mbH

Mayenner Straße 18 – 2071332 WaiblingenGermany

T + 49 7151 95811-0F + 49 7151 15526

[email protected]

Rommelag AG

Fabrikweg 165033 BuchsSwitzerland

T +41 62 834 55 55F +41 62 834 55 00

[email protected]

Rommelag USA, Inc.

27905 Meadow Drive, Suite 9Evergreen, CO 80439USA

T +1 303 674 8333F +1 303 670 2666

ROM_ENG_FLY_Datasheet_HVLD_210x297_v1.20_EN

Rommelag Trading (Shanghai) Co., Ltd.

Room 905-906, Building BGreenland Center, No.600Longhua Middle Road

200032 ShanghaiP.R. China

T +86 21 6335 8881 T +86 21 6335 8882 F +86 21 6335 8883