06D

E42

65A

Highlander (LHD) TPA Front Installation instructions

Model year: 2016/10 Vehicle code: **U**L-AR***X

Part number: PW501 - 0E110 - Main kit PW501 - 00700 - ** (x2) Sensor kit PW501 - 0R200 - ** (x2) Adaptors PW501 - 00580 - Optional (scotch-lock extension wire 0,35 mm2)

Manual reference number: AIM 003 934-1

Manual reference number AIM 003 934-1 2 of 34

Kabelisolierung

Manual reference number AIM 003 934-1 3 of 34

Manual reference number AIM 003 934-1 4 of 34

BE Beige Beige Amarillento Beige Beige Bege Beige

BE

Manual reference number AIM 003 934-1 5 of 34

A B

F

Revision recordRev. No. Date Page Picture Update New Deleted steps

C E

1x 1x

2x

1x

50x 2x 1x 1x

4x

G H I L

M

Z

1x

T6575

T6577

U

T6574

U1U2U3U4 U5

T6579

N

2x

PW501-00700-**

P

OPTIONAL

T6624

PW501-00580

T6640

1x

Z6

Z5

T8343

Z1Z2

Z3Z4

1 09/11/2017 1 X

OPZ464-E1420-55

2x

PW501-0R200-**MT8474

M1

M2

Manual reference number AIM 003 934-1 6 of 34

T8612

=

=

= =

=

10 =

10 = = START=

=

T8613

40°C

18°C

T0001

T0007

T3850

T1092

10 mm

T3851

T0003

T0005

T6239

T0012

Würth Art. No.0558130

T6656

T6075

PZ415-0JGA2-00T7225

PZ415-0JGS2-00

T7769

MSDS

T7770

CLEANER / DEGREASER

T7771

T6114

PZ415-0JGA1-00

T0134

T8268

T8269

T8352CLICK

T7684

Ø 26 mmØ 20 mm

Würt Art. No.0604 101 13

T7517

0,13 mm

Manual reference number AIM 003 934-1 7 of 34

5

1 T8718

A 1 E

4

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2E2

31

T8615 B I

21I B

3

CLEANER / DEGREASER

2

T8616

G x2

3

T8617

12

3

N 2x

T8771

2 mm

M2x24

Manual reference number AIM 003 934-1 8 of 34

Z

Z6

Z5

Z1Z2

Z3Z4

Z

UN 1

U2

N

U3 N

U4 N

UU1U2U3U4

U5

Z4 Z5 Z6

Z2

U5ZZ1

ZZ3

BA

U

T8693

Manual reference number AIM 003 934-1 9 of 34

7

6

T8767

1x

1x

3

1

4

x1

x1

10 mm1x

5 8

2x1

10 mm1x

x2

STOP

≥ 90”T3890

Manual reference number AIM 003 934-1 10 of 34

T5874

x91

2

9

8

T5875

x61

2x1

4x1

3x1

Manual reference number AIM 003 934-1 11 of 34

11

T8769

2

2

1

3

T8768

1

2

x8 10 mm8x10

Manual reference number AIM 003 934-1 12 of 34

12

T5870

x2

x131

5

4

89

2

7

x210 mm

2x

6

Manual reference number AIM 003 934-1 13 of 34

13

1

6

7

5x1

10 mm1x

10 mm1x

3x

TORX 20

x1

10

1112

8

2

T5871

x1

34

x3

9

Manual reference number AIM 003 934-1 14 of 34

14 T8695

2

5

4

3

6

7 8

1

910 mm4x x4

Manual reference number AIM 003 934-1 15 of 34

15

T8696

2

1

2

20

4060

80100 120

1403 4 56

7

8

310 mm2x x2

4 5

Manual reference number AIM 003 934-1 16 of 34

16

1 3

T8697

31 2

2 1 32

Manual reference number AIM 003 934-1 17 of 34

18

2 34

T8698

1

1

23

ø 26 mm

ø 26 mm

17

T8770

1

23

ø 20 mm

ø 20 mm

2 341

Manual reference number AIM 003 934-1 18 of 34

2 3

41

T8699

365

4 58

7

7

M1

2

M2

N

1 DEGREASER

M2

M2

M1 M1

20

2

1

OKCLICK

CLICK

T8700

2 341

N

N1NN

N1NNNN1NN

NN1NNNN1N

19

Manual reference number AIM 003 934-1 19 of 34

22

T8701U4U3

U1 U2

U

DD CLEANER / DEGREASER CLEANER /

DEGREASER

36F

2xT8702

2

8 7 6 1 2 3

12 3

4

5

F4x

10

111213

F3x

C

U4

C

U5

3x

1x

9

21

Manual reference number AIM 003 934-1 20 of 34

23

T8703

5x

F

1617

18

1920

2

5x

F1

13

14 15

24

22

Manual reference number AIM 003 934-1 21 of 34

27

25

T8704

3

2 T5881

1

T5883

24

26 T5882

U

U5

Manual reference number AIM 003 934-1 22 of 34

30

28

29

T8705

U

U5

T8706

U

T5886

F

1x

U

1

2

Manual reference number AIM 003 934-1 23 of 34

31

3

2

U ZU5

A

Z1

1

B

A

F3x 8

12

11

10

9 4

5

6

7

8

5

9 4

6

432

1

F4x 6

F4x 5

U

Z4 Z5 Z6

Z3

Z

F1x 7

E2Z2

4

T8707

Z3

Z4 Z5 Z6 Z2

U

Z

32

Manual reference number AIM 003 934-1 24 of 34

32

Z3

T8708

13

Z Z3

O

Z3

5

64Z3

10 mm1x

7 NmZ3

7

2

Z3

8

Manual reference number AIM 003 934-1 25 of 34

33

F2x 1

12

11

10

9

13

13

1516

F2x

2

T8709

Z4

Z5Z6

14

14

34

Manual reference number AIM 003 934-1 26 of 34

34

Z4

Z5Z6

T8710

22

192021

F1x 2

F2x 5

F2x 3

F1x 4

Z6 Z5

F2x 1

21

20

2324

18 17

43

33

Manual reference number AIM 003 934-1 27 of 34

37

35

T8711

10

04202

0220400206

80 180100 160

120 140

13

Z6

4

Z6

2

Z6

T8712

Z6

1

5

3

2G

G

4

BE + GRBE + GR

Z6

36

T8713

F

V BE/GR

Z6

10

04202

0220400206

80 180100 160

120 140

TOYOTA TECHNICALDRAWING

STANDARD

0,13 mm

BE/GR41

Manual reference number AIM 003 934-1 28 of 34

40

38

RR

Z5

T8716

F

TOYOTA TECHNICALDRAWING

STANDARD

OPTIONP

R

+1541

42

T8715

1

5

3

2G

G

4

RR

Z5

39

T8714

+15

Z5

13

Z5

4

Z5

2

Manual reference number AIM 003 934-1 29 of 34

41

STANDARD

2

1

L

L

T6713

CHECKL

3 4

5

6

7 8 9

Manual reference number AIM 003 934-1 30 of 34

T6714

CLICK

H1/2x

PZ

1

ZP

4

6

7

910

1112

13

2 P

Z

Z

Z

3P

Z

P

P

8

Z P

10 mm

10 mm

10 mm

5

Z

PINS

P

Z

OPTION

42

Manual reference number AIM 003 934-1 31 of 34

43

T8717

1

3 MZ4

4

5

Z

Z4 242526

F3x

Z4

2F

1x

27

34

Manual reference number AIM 003 934-1 32 of 34

44

T6649

10 mm5,4 Nm

Manual reference number AIM 003 934-1 33 of 34

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontHighlander 2016/10

P/N = OK

= OK

1

1

2

2

3

4

5

66

Beep

Z3

Serial NumberCLICK

7 Nm

32

1 2 3 4

12

Beep

5

Serial NumberCLICK

5,4 Nm

ON

OFF

Manual reference number AIM 003 934-1 34 of 34

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

FM-AM DAB

MODE

OK =

GPSUSB

CHECK SHEET

VIN n°

Model / Year TPA FrontHighlander 2016/10

R1 3 5

2 4 6

R1 35

246

1

2

3

4

5

1 2 3 4 5

=A =B

S