hillmar doc no.: 800-710-64565 industrial disc brakes...

INDUSTRIAL DISC BRAKESCSB-SA-ALL

POWER POINT SPRING APPLIED BRAKESSLS & MKTG

ENGLISH

DOC NO.: 800-710-64565HillmarHillmar Industries Ltd.

Industrial Disc BrakesIndustrial Disc BrakesIndustrial Disc BrakesIndustrial Disc Brakes

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ENGLISH

DOC NO.: 800-710-64565HillmarHillmar Industries Ltd.

1.0 CSB‐SA MODELS

CSB-200-SA CSB-300-SA CSBH-3000-SA CSB-5000-SA

CSB-200-SAFM CSB-300-SAFM CSBH-3000-SAFMCSB-5000-SAFM

CSB-300-SAMS CSBH-3000-SAMS 2

HillmarHillmar Industries Ltd.



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DOC NO.: 800-710-64565

1.1 CSB‐200‐SA PRODUCT MATRIX

2000

2200

2400

2600

2800

315

355

DISC DIAMETER (mm)

1000

1200

1400

1600

1800

2000400

450

500

BRAKING TORQUE (Nm)

200

400

600

800

1000 550

600

650

0

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DOC NO.: 800-710-64565


20000

22000

24000

26000

400

450

DISC DIAMETER (mm)

12000

14000

16000

18000500

560

630

710

800

BRAKING TORQUE (Nm)

2000

4000

6000

8000

10000800

900

1000

1200

0

2000

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DOC NO.: 800-710-64565

1.3 CSBH‐3000‐SA PRODUCT MATRIX

90000

DISC DIAMETER (mm)

60000

70000

80000

90000

630

BRAKING TORQUE (Nm)

30000

40000

50000

60000700

800

900

1000

1200

0

10000

20000

30000 1200

1400

1600

2000

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DOC NO.: 800-710-64565


160000

180000

200000

220000

800

DISC DIAMETER (mm)

80000

100000

120000

140000 900

1000

1200

1400

BRAKING TORQUE (Nm)

0

20000

40000

60000 1600

1800

2000

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DOC NO.: 800-710-64565

2.0 PRINCIPALS OF OPERATION2.1 SPRING APPLIED SA

FS – SPRING FORCE• This force is the applied spring force that would be

FSFS

applied to the disc at 1mm spring extension.• i.e. 1mm per side retracted clearance

FC – CLAMPING FORCE = 2 x FSFB – BRAKING FORCE = FC x µFS

2.2 SPRING APPLIED MONOSPRING SAMSFS – SPRING FORCE• This force is the applied spring force that would be applied to the disc at 1mm spring extension.• i.e. 0.5mm per side retracted clearance• All other forces as per 2.1 ABOVE.

2.3 PRESSURE APPLIED PAFP – HYDRAULIC PRESSURE FORCE

FP FP

FP HYDRAULIC PRESSURE FORCE• All other forces as per 2.1 ABOVE.

2.4 SPRING CAGING BOLTThis allows the brake to be shipped in release position for

i t ll ti Th i b lt ll th b k t b

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easy installation. The caging bolt allows the brake to be taken out of service in case of emergency or for maintenance purposes.




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DOC NO.: 800-710-64565

The CSB Brake is available in• SA ‐ Spring Applied with No Bracket

3.0 DESIGN HIGHLIGHTS

PAD RETRACTION SA Spring Applied with No Bracket• SAFM ‐ Spring Applied with Bracket• SAMS ‐ Spring Applied Mono‐spring• PA – Pressure Applied

Compact design with very few moving parts.

PADRETAINERS

PAD RETRACTION

SS FASTENERS

Compact design with very few moving parts.Each brake supplied with spring caging bolt.External corrosion protection including 5 Year Paint SystemStainless steel pad retraction springs & bolts

BLEED CONNECTION

5 YEARPAINT SYSTEM

Stainless steel pad retraction springs & boltsReduced operating pressure. All brakesdesigned to operate at less than 170 Bar.Fully integrated brake pad & adjusting screw.Hydraulic oil drain ports on all cylinders.

ADJUSTERSCREW

Hydraulic oil drain ports on all cylinders.Air bleed port to ease start up & maintenance.Interchangeable with other leading brand.Direct acting pushes piston against brake pad.

MOUNTING BRACKET(OPTIONAL)

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Note: Stainless steel internals available as corrosion protection option.

SPRING STACK

SPRING CAGINGBOLT




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DOC NO.: 800-710-64565

All spring kit assemblies certified.

4.0 STANDARD FEATURESCAGING BOLT

Each brake supplied with certified performance certificate.All hydraulic cylinders provided with drain ports.All hydraulic cylinders provided with air bleed ports.

PAD ADJUSTMENT SCREW

All brakes standard with 5 Year Zinc Rich Paint System.All brakes provided with caging bolt.All brakes standard with marine corrosion protection

SPRING KIT

HYDRAULICCYLINDER

package. Note: This does not apply to the 5000 series brake.Pad adjustment screw standard on all spring cylinders.

BOLT MOUNTINGPATTERN

Bolt mounting pattern interchangeable with leading brand name product.100% interchangeable brake pad kits.

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DOC NO.: 800-710-64565

5.0 ORGANIC LINING BRAKE PADS•WIND TURBINE TESTED•NOISE FREE FORMULATION•LARGE PAD AREAS STANDARD•EASY FIELD REPLACEMENT•INTERCHANGABLE PARTS

ORGANIC LININGSFOR STATICAPPLICATIONS

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ORGANIC LININGSFOR DYNAMIC/STATICAPPLICATION




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DOC NO.: 800-710-64565

6.0 SINTERED METALIC BRAKE PADS•WIND TURBINE TESTED•LARGE PAD AREAS STANDARD•EASY REPLACEMENT•INTERCHANGABLE PARTS•PAD RETRACTION SPRINGS

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DOC NO.: 800-710-64565

7.0 DESIGN OPTIONS

Mounting bracket with boltsMounting bracket with bolts.Brake adjustment tool.Bleed hose & fitting kit.Tool kit bracket.Drain bottle kit or expansion chamber kitDrain bottle kit or expansion chamber kit.Hydraulic power units.Hose & fitting kits.Full range organic & sintered metallic lining kitslining kits.Pad wear switchBrake release switchSpring caging bolt mounting bracket kit.Marine corrosion protection package forMarine corrosion protection package for the CSB-5000 seriesStainless steel option for piston, pad retraction & adjuster screw.

12PISTON PAD RETRACTIONADJUSTER

SCREW

hillmar doc no.: 800-710-64565 industrial disc brakes...

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