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Volume 1: Direct Fastening Technical Guide 2011

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  • Volume 1: D

    irect Fastening Technical Guide 2011

  • North AmericanProduct TechnicalGuide: Volume 1

    A guide to specification and installation

    Volume 1: Direct Fastening Technical Guide

    2011 Edition

  • Hilti PROFIS DF Diaphragm Software

    Hilti Decking Design Center www.us.hilti.com/decking

    Steel Deck Designin HD (Hilti Decking)

    Hilti. Outperform. Outlast.

    Hilti PROFIS DF Diaphragm Software incorporates a powerful design optimization feature to produce the most cost-effective and reliable steel deck design solution on the market. Visit the Hilti Decking Design Center to download your copy or ask your Hilti Field Engineer for details today.

    www.us.hilti.com/decking

  • Hilti Direct Fastening Technical Guide

    Table of Contents

    Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011 1

    Introduction 1.0 4

    Direct Fastening Technology 2.0 5

    Direct Fastening Systems 3.0 14

    Reference 4.0 164

    Hilti North American Product Technical Guide Volumes 2 and 3 are also available. Contact your Hilti Field Engineer about them today.

  • Hilti Direct Fastening Technical Guide

    Direct Fastening Technical Guide Table of Contents

    2 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011

    Section Description Page

    1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.0 Direct Fastening Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.1 Base Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.2 Evaluation of Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.3 Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93.0 Direct Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.1 Direct Fastening Terminology & Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.1.1 Direct Fastening Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.1.2 Benefits of Direct Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.1.3 Common Direct Fastening Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.2 General Construction Fastening Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.1 General Construction Fastener Design & Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.1.1 Fastening to Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.1.2 Fastening to Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.2.1.3 Power- Actuated Fastener Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.2.2 General Application Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 X-U, X-U 15, DS, EDS, X-C, X-S13, X-GN, X-EGN and X-GHP fastener series for general applications to concrete, steel or masonry 3.2.3 X-U Universal Knurled Shank Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Universal X-U fastener for use in concrete, steel or masonry 3.2.4 Perimeter Wall Application Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 X-U, X-U 15, DS and EDS fasteners for attachment of perimeter track and deflection slip clips to concrete or steel 3.2.5 X-GPN 37 MX Plywood Fastening System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 X-GPN 37 MX fastener for attachment of wood structural panels to cold-formed steel members 3.2.6 Drywall Track Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 X-U 15, X-S13, X-S16, X-GN, X-EGN, X-GHP and X-DW fastener series for attachment of drywall track to concrete, steel or masonry 3.2.7 Sill Plate Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 X-CF 72, X-CP 72, and X-CR-L 72 fasteners for attachment of wood sill plates to concrete 3.2.8 Stud Fasteners for Attachment to Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Carbon steel (1/4" and 3/8") and stainless steel (1/4") powder-actuated threaded studs for attachment to concrete 3.2.9 Stud Fasteners for Attachment to Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Carbon steel (1/4", 3/8" and 8mm) and stainless steel (1/4", 3/8" and 8mm) powder-actuated threaded studs for attachment to steel 3.2.10 X-BT Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Innovative X-BT (1/4", 3/8" and 8mm) blunt-tip threaded stud fastener for attachment to coated or painted and full thick steel 3.2.11 Clips & Hangers for Mechanical and Electrical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Threaded and smooth rod hangers (X-HS and X-RH), cable holders, clamps and tie fasteners (X-ECH, X-EKB MX, and X-ECT) and conduit clips (X-BX, X-EMTC and X-EMTSC MX) for use in miscellaneous mechanical and electrical applications 3.2.12 Insulation or Soft Material Attachment Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 X-IE and X-SW fasteners for attachment of insulation and other soft materials to concrete, masonry or steel

    3.3 Ceiling Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3.3.1 Ceiling Fastening Systems Selection & Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3.3.2 X-CW Ceiling Wire Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 X-CW Ceiling Wire fastening systems for attachment of lay-in panel or acoustical suspended ceiling systems 3.3.3 X-CC Ceiling Clip & Hanger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 X-CC Ceiling Clip assemblies with or without pre-tied wires for attachment of suspended ceiling systems 3.3.4 Eye Lag Ceiling Fastening Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Eye Lag Screws for attachment of suspended ceiling systems to light gauge steel or wood base materials

    3.4 Grating & Checkerplate Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 3.4.1 Grating & Checkerplate Fastener Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

  • Hilti Direct Fastening Technical Guide

    Direct Fastening Technical Guide Table of Contents

    Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011 3

    Section Description Page

    3.4.2 X-FCM & X-FCP Grating & Checkerplate Fastening Systems 78 Removable and reusable grating (X-FCM) & checkerplate (X-FCP) fastening systems available in HDG (Duplex Coating) and stainless steel corrosion resistance and consisting of a disk that threads onto a powder-actuated threaded stud. Stainless steel version specifically designed for off-shore applications 3.4.3 X-GR RU & X-MGR Grating Fastening Systems 83 X-GR RU and X-MGR grating fastening systems with HDG equivalent corrosion resistance for attachment of grating in on-shore industrial applications

    3.5 Steel Deck Fastening Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 3.5.1 Steel Deck Fastener Design & Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 3.5.1.1 Steel Deck Terminology & Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 3.5.1.2 Steel Deck Diaphragm Design & Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 3.5.1.3 Fastener, Tool & Cartridge Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 3.5.1.4 Submittal Information for Roof Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 3.5.1.5 Submittal Information for Floor Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 3.5.1.6 Fastener Quantity Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 3.5.1.7 Common Steel Deck Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 3.5.1.8 Diaphragm Shear & Stiffness Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 3.5.1.9 How to use Diaphragm Shear Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 3.5.2 Deck Fasteners for Attachment to Bar Joist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 X-EDN19 and X-EDNK22 fasteners for attachment of many types of steel deck to bar joist up to 3/8-inch thick 3.5.3 Deck Fasteners for Attachment to Structural Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 X-ENP-19 fastener for attachment of many types of steel deck to structural steel greater than or equal to 1/4-inch thick 3.5.4 Hilti Sidelap Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 S-SLC 01 and S-SLC 02 sidelap connectors and Hilti No. 10 HWH screws for many types and gauges of steel deck 3.5.5 Optimized Diaphragm Shear Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 3.5.6 X-HVB Shear Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Mechanically attached X-HVB shear connector for use in composite beam construction with steel beams and concrete slabs

    3.6 Screw Fastening Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 3.6.1 Self-Drilling Screw Fastener Selection & Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 3.6.1.1 Drill Point Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 3.6.1.2 Thread Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 3.6.1.3 Head Style Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 3.6.1.4 Sealing Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 3.6.1.5 Length Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 3.6.1.6 Corrosion Resistance Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 3.6.1.7 Hilti Screw Fastener Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 3.6.2 Self-Drilling Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Self-drilling screws available in a variety of head styles, thread lengths and drill-flute lengths for screw diameters #6 through 1/4" meeting ASTM C 1513 and SAE J78 or ASTM C 954 3.6.3 HVAC Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Screws specifically designed for HVAC applications, including the innovative Zip Screws with Hyper Thread technology 3.6.4 Kwik-Flex Self-Drilling Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Self-drilling screws specifically designed to resist HASCC that can be caused by stress, dissimilar metals and moisture available in HWH head style and diameters #10 through 5/16" 3.6.5 Bi-Metal Kwik-Flex Self-Drilling Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Stainless steel screws with carbon steel drill points providing the drilling capacity of a standard self-drilling screw with the corrosion resistance of a 300 series stainless steel fastener specially designed to resist the effects of HASCC

    4.0 Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1644.1 Approvals & Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1644.2 Reference Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1654.3 Technical References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

  • Hilti Direct Fastening Technical Guide

    1.0 Introduction

    4 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011

    1.1 About Published Load ValuesThe Direct Fastening Technical Guide is intended to supple-ment the Hilti Product Catalog with technical information for the designer or specifier. Technical data presented herein was current as of the date of publication (see back cover). Load values are based on testing and analytical calculations by Hilti or by contracted testing laboratories using testing procedures and construction materials representative of current practice in North America. Load values obtained from testing represent the average results of multiple identical samples. Variations in base materials such as concrete and local site conditions require on-site testing to determine actual performance at any specific site. Data may also be based on national standards or professional research and analysis. Note that design values published in reports issued by approval agencies (e.g., ICC-ES, COLA, etc.) may differ from those contained in this Direct Fastening Technical Guide.For information regarding updates and changes, please contact Hilti,Inc. (US) Technical Support at 1-877-749-6337 or at www.us.hilti.com or Hilti (Canada) Corporation at 1-800-363-4458 or www.hilti.ca.

    1.2 UnitsTechnical data is provided in both fractional (Imperial) and metric units. Metric values are provided using the International System of units (SI) in observance the Metric Conversion Act of 1975 as amended by the Omnibus Trade and Competitiveness Act of 1988. Data is commonly provided in Imperial engineering units with the SI metric conversions shown in parentheses. Additional information may be found in Section 4.3.1 Metric Conversions and Equivalents, provided in this Product Technical Guide.

    1.3 Our PurposeWe passionately create enthusiastic customers and build a better future!

    Enthusiastic Customers

    We create success for our customers by identifying their needs and providing innovative and value-adding solutions.

    Build a better future

    We embrace our responsibility towards society and environment.

    1.4 Our Quality SystemHilti is one of a select group of North American companies to receive the ISO 9001 and ISO 14001 Certifications. This recognition of our commitment to quality ensures our customers that Hilti has the systems and procedures in place to maintain our position as the world market leader and to continually evaluate and improve our performance.

    Thats total customer satisfaction!

    For Technical Support, contact

    Hilti,Inc. (US) at 1-877-749-6337 or

    Hilti (Canada) Corporation at 1-800-363-4458.

  • Direct Fastening Technology

    Base Materials 2.1

    Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011 5

    2.1.1 Base Materials for Fastening

    The design of modern buildings requires fastenings to be made in a variety of base materials. To meet this challenge, fastener manufacturers have developed many products specifically targeting certain types of base materials. The properties of the base material play a decisive role in the suitability and performance of a fastener. The designer must carefully match the type of fastener with the base material to obtain the desired results. There is hardly a base material in which a fastening cannot be made with a Hilti product.

    2.1.2 ConcreteConcrete is a mineral building material which is made from three basic ingredients; cement, aggregate and water. Special additives are also used to influence or change certain properties. Concrete has a relatively high compressive strength compared to its tensile strength. Thus, steel reinforcing bars are cast in concrete to carry the tensile forces, and this combination is referred to as reinforced concrete.

    Cement is the binding agent which combines with water and aggregate and hardens through the process of hydration to form concrete. Portland cement is the most common cement and is available in several different types, as outlined in ASTM C 150, to meet specific design requirements.

    The aggregates used in concrete consist of both fine aggregate (usually sand) and coarse aggregate graded by particle size. Different types of aggregates can be used to create concrete with specific characteristics. Normal weight concrete is generally made from crushed stone or gravel. Lightweight concrete is used when it is desirable to reduce the dead load on a structure or to achieve a superior fire rating for a floor structure. Lightweight aggregates are made from expanded clay, shale, slate or blast-furnace slag. Lightweight insulating concrete is used when thermal insulating properties are a prime consideration. Lightweight insulating aggregates are manufactured from perlite, vermiculite, blast-furnace slag, clay or shale. Sand lightweight concrete is made from lightweight aggregate and natural sand. All concrete with a unit weight between 85 and 115 pcf is considered to be structural lightweight concrete. The ASTM specification and unit weight for each of these concretes is summarized as follows:

    The hardness of concrete aggregate can affect the load capacity of power-actuated fasteners. Driven fasteners or studs can generally penetrate soft aggregates (shale or limestone), but hard aggregates (like granite) near the surface of the concrete can adversely affect the penetration of a fastener or stud and reduce its load capacity.

    Values for the ultimate strength of fasteners in concrete are traditionally given in relation to the 28-day uniaxial compressive strength of the concrete (actual, not specified). Concrete which has cured for less than 28 days is referred to as green concrete. Aggregate type, cement replacements such as fly ash, and admixtures could have an effect on the capacity of some fasteners, and this may not be reflected in the concrete strength as measured in a uniaxial compression test. Generally, Hilti data reflects testing with common aggregates and cement types in plain, unreinforced concrete. In questionable cases, consult with Hilti Technical Support.

    In view of the significantly lower strength of green concrete (less than 28-day cure), it is recommended that power-actuated fastenings not be made in cast-in-place concrete which has cured for less than 7 days, unless site testing is performed to verify the fastening capacity. Power-actuated fastening capacity should be based on the concrete strength at the time of installation.

    ASTMConcrete Aggregate Grading Concrete UnitType Specification Weight pcfNormal Weight ASTM C 33 145-155Sand Lightweight ASTM C 330 105-115All Lightweight ASTM C 330 85-110Lightweight ASTM C 332 15-90Insulating Concrete

  • Direct Fastening Technology

    2.1 Base Materials

    6 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011

    2.1.3 Masonry MaterialsMasonry is a heterogeneous building material consisting of brick, block or clay tile bonded together using joint mortar. The primary application for masonry is the construction of walls which are made by placing masonry components in horizontal rows (course) and vertical rows (wythe). Masonry components are manufactured in a wide variety of shapes, sizes, materials and both hollow and solid configurations. These variations require that the selection of a fastening system be carefully matched to the application and type of masonry material being used. As a base material, masonry generally has a much lower strength than concrete. The behavior of the masonry components, as well as the geometry of their cavities and webs, has a considerable influence on the ultimate load capacity of the fastening.

    2.1.3.1 Concrete BlockConcrete block is the term which is commonly used to refer to concrete masonry units (CMU) made from Portland cement, water and mineral aggregates. CMUs are manufactured in a variety of shapes and sizes using normal weight and lightweight aggregates. Both hollow and solid load bearing CMUs are produced in accordance with ASTM C90.

    CMU sizes generally refer to the nominal width of the unit (6, 8, 10 etc.). Actual dimensions are nominal dimensions reduced by the thickness of the mortar joint.

    Concrete block construction can be reinforced, whereby reinforcing bars are placed vertically in the cells and those cells are filled with grout to create a composite section analogous to reinforced concrete. If all cells, both unreinforced and reinforced, are filled with grout, the construction is referred to as fully grouted. If only the reinforced cells are grouted, the construction is referred to as partially grouted. Horizontal reinforcing may be placed in the wall via a bond beam, which is always grouted. Ladder reinforcement may also be placed in the mortar bed between courses. Grout typically conforms to ASTM C476 and has a compressive strength of at least 2,000 psi. Concrete masonry units have a compressive strength which may range from 1,250 to over 4,800 psi, although the maximum specified compressive strength of the assembled masonry will generally not exceed 3,000 psi.

    2.1.3.2 MortarMortar is the product which is used in the construction of reinforced and non-reinforced unit masonry structures. The role of mortar when hardened in the finished structure is to transfer the compressive, tensile and shear stresses between the units. Mortar consists of a mixture of cementitious material, aggregate and water combined in accordance with ASTM C270. Either a cement/lime mortar or a masonry

    mortar, each in four types, can be used under this specification.

    Since mortar plays a significant role in the structural integrity of the masonry wall, it is important to understand how power-actuated fasteners interact with the structure. Within a masonry structure there are designated joint locations. The proximity of a power-actuated fastener to one of these locations must be considered in the design of the fastening. Product specific guidelines are provided within the guide.

    2.1.3.3 GroutACI defines grout as a mixture of cementitious material and water, with or without aggregate, proportioned to produce a pourable consistency without segregation of the constituents.

    Nominal Size(usually fictitious)

    Modular Size(actual)

    7 5\8"

    7 5\8"8"

    16"

    8"

    15 5/8"

    Nominal Minimum face-shell Minimum webWidth of Unit ThicknessA ThicknessA

    in. (mm) in. (mm) in. (mm)3 (76) and 4 (102) 3/4 (19) 3/4 (19)6 (152) 1 (25) 1 (25)8 (203) 1-1/4 (32) 1 (25)10 (254) 1-3/8 (35) 1-1/8 (29)

    1-1/4 (32)B

    12 (305) 1-1/2 (38) 1-1/8 (29)1-1/4 (32)B

    Adapted from ASTM C 90.A Average of measurements on three units taken at the thinnest

    point.B This face-shell thickness is applicable where the allowable design

    load is reduced in proportion to the reduction in thickness from the basic face-shell thickness shown.

    Average CompressiveStrength at 28 Days,

    Min psi (MPa)Mortar Type

    Cement-Lime M 2500 (17.2)S 1800 (12.4)N 750 (5.2)O 350 (2.4)

    Masonry Cement M 2500 (17.2)S 1800 (12.4)N 750 (5.2)O 350 (2.4)

  • Direct Fastening Technology

    Base Materials 2.1

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    The terms grout and mortar are frequently used interchangeably but are, in actuality, not the same. Grout need not contain aggregate (mortar contains fine aggregate). Grout is supplied in a pourable consistency where mortar is not. Grout fills voids while mortar bonds elements together.

    Grout is used to fill space or cavities and provide continuity between building elements. In some applications, grout will act in a structural capacity, such as in unreinforced masonry construction.

    Grout, in regards to power-actuated fastenings, is specified by the design official. When power-actuated fasteners are tested for the development of design values, the grout is specified according to applicable ASTM standards. Design engineers are encouraged to become familiar with the characteristics of the grout used in performance testing to better understand the applicability of the design loads published in this guide to the actual jobsite.

    2.1.4 Gypsum WallboardGypsum wallboard consists of an incombustible core, essentially gypsum, surfaced with paper firmly bonded to the core. It is made in flat sheets 4 feet by 8 feet or larger, and from 1/4 to 5/8 thick in accordance with ASTM C 1396/C 1396M.

    Gypsum wallboard is attached to the wall studs and ceiling joints in residential and commercial building to form the base for the finished wall or ceiling treatment.

    Gypsum wallboard does not have the capacity to accept high loads. Hilti offers several screw fasteners designed for attachment of gypsum wallboard to light gauge steel framing. Gypsum wallboard is not a suitable material for use with power-actuated fasteners.

    2.1.5 Light Gauge Steel FramingLight gauge steel framing uses cold-formed steel sections for the construction of walls, floors and roofs. The framing members have industry standard dimensions similar to wood framing studs. There are a large variety of shapes and sizes available for both residential and commercial markets. Framing members are generally produced in C-sections with thicknesses of 12 to 25 GA (0.1017 inch to 0.0188 inch) and varying widths. Other specialized shapes and connection components are also available from a variety of manufacturers. Design of light gauge steel framing is done in accordance with the American Iron and Steel Institute (AISI) Cold-Formed Steel Design Manual.

    Power-actuated fasteners and self-drilling screws are commonly used in light gauge steel construction. Power-actuated fasteners are used to attach the light gauge steel to concrete and steel base materials. Self-drilling screws are

    used to attach light gauge steel components as part of larger assemblies or systems.

    Fasteners are typically evaluated without the steel elements. The elements should be evaluated separately based on applicable AISI design requirements. In some instances, such as steel deck diaphragms, deflection slip clips and perimeter wall track at edge of slab, power-actuated fasteners have been tested with the light gauge steel components as a system assembly and the corresponding data is provided in this Product Technical Guide.

    2.1.6 SteelStructural steel is a critical building component which serves as the main structural support in many structures. Iron ore is processed and combined with other elements to produce different types of steel. Reference to a particular type of steel is usually made by ASTM standard. For example, ASTM A36 is the specification for what is usually referred to as A36 steel. Steel is hot-rolled into structural shapes that are available in different grades, with the grade corresponding to the yield strength. Common grades of structural steel include ASTM A36, which has a minimum yield strength of 36 ksi and ASTM A572, which is available in grades 42, 50, 55, 60 and 65. ASTM A992 is a high strength steel used extensively for wide flanged shapes.

    The strength of steel is very important when selecting a power actuated fastener. The strength and thickness determine the resistance that must be overcome when setting the fastener. The power required to drive a fastener must be greater than the resistance. If the power and resistance are too high, the fastener could be damaged during the setting process. This is referred to as exceeding the application range for the fastener. For a given fastener, the application range is determined by its length, diameter, material strength and hardness.

    2.1.7 Wood Structural PanelsThe wood structural panels are structural wood materials, plywood or OSB (Oriented Strand Board) used as part of shear walls with cold-formed steel framing members. Plywood is the original structural wood panel composed of thin sheets of veneer or plies which form the plywood in layers. OSB is manufactured through compressed strands arranged in layers of generally three or five. American Plywood Association performance standards set the minimum requirements for the manufacturing of the wood structural panels for the end use. Common thicknesses of the wood structural panels for shear wall sheathing are 3/8, 7/16, 15/32, 1/2, 19/32, 5/8, 23/32 and 3/4 inch. Wood structural panels shall comply with a national product standard such as DOC (US Department of Commerce) PS-1 or PS-2. Wood structural panels are available in different sizes and the most common size is 4 ft by 8 ft.

  • Direct Fastening Technology

    2.2 Evaluation of Test Data

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    2.1.8 Pre-tensioned/ Pre-stressed Concrete

    Pre-tensioned/prestressed concrete is concrete that is cast around already tensioned tendons or strands. This method produces a good bond between the tendon and concrete, which both protects the tendon from corrosion and allows for direct transfer of tension. The cured concrete adheres and bonds to the bars and when the tension is released it is transferred to the concrete as compression by static friction. Most pre-tensioned/prestressed concrete elements are prefabricated in a factory and must be transported to the construction site, which limits their size.

    Pre-tensioned/prestressed concrete poses a unique problem when power-actuated fasteners installed at deeper embedments (>1") are used. Installing into the concrete is typically not recommended unless a precise knowledge of the location of the tendons is known. Since locating the tendons can be tedious and expensive, and because typically, the clear cover over the tendons is known, power-actuated fasteners with embedments of less than the clear cover distance typically do not interfere with the tendons or strands.

    2.1.9 Bonded Post-tensioned Concrete

    Bonded post-tensioned concrete is a term used for a method of applying compression after pouring concrete and the curing process. This method is commonly used to create monolithic slabs. Slabs are created in-situ versus being manufactured at a plant. The same considerations for avoiding post-tensioning strands should be considered when using power-actuated fasteners.

    2.1.10 AdmixturesChemical admixtures are the ingredients in concrete other than Portland cement, water and aggregate that are added to the mix immediately before or during mixing. Chemical admixtures are used to enhance the properties of concrete and mortar in the plastic and hardened state. These properties may be modified to increase compressive and flexural strength at all ages, decrease permeability and improve durability, inhibit corrosion, reduce shrinkage, accelerate or retard initial set, increase slump and workability, improve pumpability and finishability, increase cement efficiency, and improve the economy of the mixture. An admixture or combination of admixtures may be the only feasible means of achieving the desired results.

    Testing of power-actuated fasteners is performed in concrete without admixtures. Designers should take into consideration the affects of admixtures to the concrete when determining the applicability of particular power-actuated fasteners.

    2.2.1 Developing Fastener Performance Data

    Power-actuated fastener testing at Hilti is conducted in accordance with ASTM E 1190 Standard Test Methods for Strength of Power-Actuated Fasteners Installed in Structural Members unless otherwise noted in the corresponding load tables. Because of the wide variation in possible concrete reinforcing configurations found in construction, testing is typically performed in unreinforced concrete, which gives conservative results.

    There are two methods of developing allowable loads; (1) apply an appropriate safety factor to the mean ultimate load as determined from a given number of individual tests, or (2) apply a statistical method to the test data which relates the allowable working load to the performance variability of the fastening.

    2.2.2 Allowable LoadsHistorically, allowable loads for power-actuated fasteners were derived by applying a safety factor to the average ultimate value of test results. This approach is characterized by Eq. 2.2.1.

    Eq. 2.2.1

    Where:

    F = mean of test data (population sample) v = safety factor

    Statistical safety factors for power-actuated fasteners are generally calculated using ICC-ES AC70. The statistical safety factor is assumed to cover expected variations in field installation conditions and variation in power-actuated fastener performance from laboratory tests.

    Note that statistical safety factors calculated per ICC-ES AC70 account for test data coefficient of variation, (i.e., each data point has its own safety factor based on the variability in the test data).

    Fall = F

    v

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    Corrosion 2.3

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    2.3.1 The Corrosion Process Corrosion is defined as the chemical or electrochemical reaction between a material, usually a metal, and its environment that produces a deterioration of the material and its properties (ASTM G 15). The corrosion process can be very complex and have many contributing factors that lead to immediate or delayed destructive results. In anchorage and fastener design, the most common types of corrosion are direct chemical attack and electro-chemical contact.

    2.3.2 Types of Corrosion

    2.3.2.1 Direct Chemical Attack Corrosion by direct chemical attack occurs when the base material is soluble in the corroding medium. One method of mitigating these effects is to select a fastener that is not susceptible to attack by the corroding chemical.

    When selection of a base metal compatible with the corroding medium is not possible or economical, another solution is to provide a coating that is resistant to the corroding medium. These might include metallic coatings such as zinc or organic coatings such as epoxies or fluorocarbons.

    2.3.2.2 Electrochemical Contact Corrosion

    All metals have an electrical potential relative to each other and have been ranked accordingly to form the electromotive force series or galvanic series of metals. When metals of different potential come into contact in the presence of an electrolyte (moisture), the more active metal with more negative potential becomes the anode and corrodes, while the other metal becomes the cathode and is galvanically protected.

    The severity and rate of attack will be influenced by:

    a. Relative position of the contacting metals in the galvanic series,

    b. Relative surface areas of the contacting materials and,

    c. Conductivity of the electrolyte.

    Galvanic Series of Metals and AlloysCorroded End (anodic, or least noble)MagnesiumMagnesium alloysZincAluminum 1100CadmiumAluminum 2024-T4Steel or IronCast IronChromium-iron (active)Ni-Resist cast ironType 304 Stainless (active)Type 316 Stainless (active)Lead tin soldersLeadTinNickel (active)Inconel nickel-chromium alloy (active)Hastelloy Alloy C (active)BrassesCopperBronzesCopper-nickel alloysMonel nickel-copper alloySilver solderNickel (passive)Inconel nickel-chromium alloy(passive)Chromium-iron (passive)Type 304 Stainless (passive)Type 316 Stainless (passive)Hastelloy Alloy C (passive)SilverTitaniumGraphite GoldPlatinumProtected End(cathodic, or most noble)

    Source: IFI Fastener Standards, 6th Edition

  • Direct Fastening Technology

    2.3 Corrosion

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    The effects of electro-chemical contact corrosion may be mitigated by:

    a. Using similar metals close together in the electromotive force series,

    b. Separating dissimilar metals with gaskets, plastic washers or paint with low electrical conductivity. Materials typically used in these applications include:

    1. High Density Polyethylene (HDPE)

    2. Polytetrafluoroethylene (PTFE)

    3. Polycarbonates

    4. Neoprene/chloroprene

    5. Cold galvanizing compound

    6. Bituminous coatings or paint

    Note: Specifiers must ensure that these materials are compatible with other anchorage components in the service environment.

    c. Selecting materials so that the fastener is the cathode, most noble or protected component,

    d. Providing drainage or weep holes to prevent entrapment of the electrolyte

    2.3.2.3 Hydrogen Assisted Stress Corrosion Cracking

    Often incorrectly referred to as hydrogen embrittlement, hydrogen assisted stress corrosion cracking (HASCC) is an environmentally induced failure mechanism that is sometimes delayed and most times occurs without warning. HASCC occurs when a hardened steel fastener is stressed (loaded) in a service environment which chemically generates hydrogen (such as when zinc and iron combine in the presence of moisture). The potential for HASCC is directly related to steel hardness. The higher the fastener hardness, the greater the susceptibility to stress corrosion cracking failures. Eliminating or reducing any one of these contributing factors (high steel hardness, corrosion or stress) reduces the overall potential for this type of fastener failure. Hydrogen embrittlement, on the other hand, refers to a potential damaging side effect of the steel fastener manufacturing process, and is unrelated to project site corrosion. Hydrogen embrittlement is neutralized by proper processing during fastener pickling, cleaning and plating operations, specifically by baking the fasteners after the application of the galvanic coating.

    2.3.3 Corrosion ProtectionThe most common material used for corrosion protection of carbon steel fasteners is zinc. Zinc coatings can be uniformly applied by a variety of methods to achieve a wide range of coating thickness depending on the application. All things being equal, thicker coatings typically provide higher levels of protection.

    An estimating table for the mean corrosion rate and service life of zinc coatings in various atmospheres is provided below. These values are for reference only, due to the large variances in the research findings and specific project site conditions, but they can provide the specifier with a better understanding of the expected service life of zinc coatings. In controlled environments where the relative humidity is low and no corrosive elements are present, the rate of corrosion of zinc coatings is approximately 0.15 microns per year.

    Zinc coatings can be applied to fasteners by different methods. These include (in order of increasing coating thickness and corrosion protection):

    a. ASTM B 633 Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel

    b. ASTM B 695 Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel

    c. ASTM A 153 Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

    d. Sherardizing Process Proprietary Diffusion Controlled Zinc Coating Process

    Atmosphere Mean Corrosion RateIndustrial 5.6 m/yearUrban Non-Industrial or Marine

    1.5 m/year

    Suburban 1.3 m/yearRural 0.8 m/yearIndoors Considerably less

    than 0.5 m/year

    Source: ASTM B 633 Appendix X1. Service Life of Zinc

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    Corrosion 2.3

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    2.3.3.1 Suggested Corrosion Resistance

    Use of SAE 316 stainless steel in environments where pitting or stress corrosion is likely should be avoided due to the possibility of sudden failure without visual warning. Fastenings in these applications should be regularly inspected for serviceability condition. See chart below.

    2.3.4 Test MethodsVarious test methods have been used in the development of Hilti fastening systems to predict performance in corrosive environments. Some of the internationally accepted standards and test methods used in these evaluations are:

    a. ASTM B 117 Standard Practice for Operating Salt Spray (Fog) Apparatus

    b. ASTM G 85 Standard Practice for Modified Salt Spray (Fog) Testing

    c. ASTM G 87 Standard Practice for Conducting Moist SO2 Tests

    d. DIN 50021 SS Salt Spray Testing (ISO 3768)

    e. DIN 50018 2,0 Kesternich Test (ISO 6988) Testing in a Saturated Atmosphere in the Presence of Sulfur Dioxide

    2.3.5 Hilti Direct Fastening Systems

    2.3.5.1 Power-Actuated Fasteners

    Hilti carbon steel power-actuated fasteners are typically zinc plated to a minimum thickness of 5 m for limited corrosion resistance and intended for interior, dry condition use. Another method used to resist corrosion for the Hilti carbon steel ENP series decking fasteners is the use of the stainless steel SDK2 sealing cap with an integrated neoprene seal. Please reference Section 3.5.1.3.1.

    Hilti also manufactures stainless steel X-CR powder-actuated nails and threaded studs. The X-CR fasteners are made from a proprietary material with corrosion resistance equivalent to AISI 316 material, but with higher strength and hardness.

    Because carbon steel power-actuated fasteners are hardened, they can be susceptible to HASCC. It is, therefore, important to evaluate the suitability of the application prior to use, if the environment may be corrosive. If in doubt, stainless steel X-CR fasteners are recommended.

    2.3.5.2 Screw FastenersReference Section 3.6.1.6 for corrosion guidelines for screw fasteners. Hilti carbon steel screw fasteners are available with three different types of coatings:

    a. Phosphate and oil (black oxide)

    b. Zinc electroplated

    c. Kwik-Cote

    Black oxide offers the lowest resistance to corrosion and generally restricts use to interior finishing applications. Hilti Kwik-Cote is a proprietary co-polymer organic coating that helps protect against galvanic corrosion in a manner similar to zinc. Zinc electroplating is in accordance with ASTM B 633 SC 1 Type III to a minimum thickness of 5 m. Hilti provides the proprietary Kwik-Cote organic coating on certain types of standard carbon steel screws and all Kwik-Flex screws. Bi-metal Kwik-Flex stainless steel screws (300 series) and sealing washers are available on a special order basis.

    Warning: Because of the potential for HASCC failures, standard hardened carbon steel fasteners are not recommended for use with dissimilar metals or chemically treated wood when moisture may be present or in corrosive environments. For screws that are resistant to HASCC, consider using Hilti Kwik-Flex screws or Hilti Bi-Metal Kwik-Flex Screws.

    Corrosion Resistance Typical Conditions of UsePhosphate and Oil Coatings (Black Oxide)

    Interiorapplicationswithoutanyparticular influence of moisture

    Zinc electro-plated 5 10 m (ASTM B 633, SC 1, Type III)

    Interiorapplicationswithoutanyparticular influence of moisture

    Organic Coatings KwikCote17.8m

    Ifcoveredsufficientlyby noncorrosive concrete

    Mechanically deposited zinc coating 40 107 m

    Interiorapplicationsindampenvironments and near saltwater (ASTM B 695)

    Hot-Dip Galvanizing (HDG) > 50 m (ASTM A 153)

    Sherardizing Process > 50 m

    Exteriorapplicationsinonlyslightly corrosive atmospheres

    Stainless Steel (AISI 303 / 304)

    Interiorapplicationswhereheavy condensation is present

    Exteriorapplicationsin corrosive environments

    Stainless Steel (AISI 316) Nearsaltwater Exteriorcorrosiveenvironments

  • Direct Fastening Technology

    2.3 Corrosion

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    2.3.6 ApplicationsIt is difficult to offer generalized solutions to corrosion problems. An applications guide can be useful as a starting point for fastener material selection. The specifier should also consult:

    a. Local and national building code requirements (e.g., IBC, IRC)

    b. Standard practice manuals for specific types of construction (e.g., ACI, PCI, AISC, PCA, CRSI, AASHTO, NDS/APA)

    c. Manufacturers of structural components

    d. Hilti technical support

    2.3.6.1 General Applications8

    1 Refer to ACI 318 Chapter 4 Durability Requirements2 Refer to ACI 530.1 Section 2.4F Coatings for Corrosion Protection3 Refer to SDI A Rational Approach to Steel Deck Corrosion Protection4 Refer to Factory Mutual Approval Standard Class No. 4450 Section 5.4 5 Refer to Factory Mutual Approval Standard Class No. 4470 Section 5.66 Refer to ICC Evaluation Services Acceptance Criteria 24 Exterior Insulation and Finish Systems7 Refer to PCI Parking Structures: Recommended Practice for Design & Construction Chapters 3, 5 and Appendix8 General guidelines address environmental corrosion (direct chemical attack). Additional considerations should be taken into account when

    using hardened steel fasteners susceptible to HASCC. The reference to "non-safety critical" is intended to distinguish applications where failure of the attachment will not create any potential safety risks or significant damage.

    Application Conditions Fastener Recommendations

    Structural steel components to concrete & masonry (interior connections within the building envelope not subjected to free weathering)1, 2

    Interior applications without condensation Galvanic zinc plating

    Interior applications with occasional condensation HDG or Duplex Coated

    Structural steel components to concrete & masonry (exterior connections subjected to free weathering)1,2

    Slightly corrosive environments HDG or Duplex Coated

    Highly corrosive environments Stainless steel

    Zinc coated or painted metal decking to steel beam / joist connections with roof membrane or cover3, 4, 5

    Interior applications without condensation Galvanic zinc plating or Kwik-Cote

    Exposed deck applications subject to free weath-ering3, 4, 5

    With sealing washers (SDK2) Galvanic zinc plating

    Without sealing washers (SDK2) X-CR

    Composite deck applications (steel connections with concrete overlayment)1

    Covered sufficiently by non-corrosive concrete Galvanic zinc plating

    Insulation fastenings / EIFS fastenings6 Applications without condensation Galvanic zinc plating or Kwik-Cote

    Applications with condensation X-CR

    Temporary formwork, erection bracing and short-term scaffolding

    Interior applications Galvanic zinc plating

    Exterior applications HDG or Duplex Coated

    Parking garages / parking decks subject to peri-odic application of de-icers including chloride solutions7

    Non-safety critical HDG, Duplex Coated or X-CR1

    Safety critical Stainless steel1

    Road / bridge decks subject to periodic applica-tion of de-icers including chloride solutions

    Non-safety critical HDG or Duplex Coated

    Safety critical Stainless steel

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    Corrosion 2.3

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    2.3.6.2 Special ApplicationsThese application charts are offered as general guidelines.4 Site specific conditions may influence the decision.

    1 Steel selection depends on safety relevance2 Must electrically isolate fastener from contact with concrete reinforcement through use of adhesive or epoxy anchoring system,

    gasket or plastic washer with low electrical conductivity3 Refer to APA Technical Note No. D485D and AF & PA Technical Report No. 74 General guidelines address environmental corrosion (direct chemical attack). Additional considerations should be taken into

    account when using hardened steel fasteners susceptible to HASCC. The reference to "non-safety critical" is intended to distin-guish applications where failure of the attachment will not create any potential safety risks or significant damage.

    Application Conditions Fastener Recommendations

    Aluminum fastenings (flashing / roofing acces-sories, hand rails, grating panels, sign posts and miscellaneous fixtures)

    Interior applications without condensation Galvanic zinc plating or Kwik-Cote

    Exterior applications with condensation Stainless steel, X-CR

    Water treatment Not submerged HDG, Duplex Coated or Stainless steel

    Submerged Stainless steel2

    Waste water treatment Not submerged HDG, Duplex Coated or Stainless steel

    Submerged Stainless steel2

    Marine (salt water environments, shipyards, docks, off-shore platforms)

    Non-safety critical or temporary connections HDG, Duplex Coated or X-CR

    High humidity with the presence of chlorides splash zone

    Stainless steel1

    On the off-shore platform or rig Stainless steel or X-CR

    Indoor swimming pools Non-safety critical HDG or Duplex Coated, X-CR

    Safety critical or subjected to high concentrations of soluble chlorides

    Stainless steel1

    Pressure / chemically treated wood3 Above grade HDG

    Below grade Stainless steel, X-CR

    Power plant stacks / chimneys Non-safety critical HDG or Stainless steel

    Safety critical or subjected to high Stainless steel, X-CR1

    Tunnels (lighting fixtures, rails, guardposts) Non-safety critical HDG, Stainless steel or X-CR

    Safety critical Stainless steel1

  • Direct Fastening Systems

    3.1 Direct Fastening Terminology & Applications

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    3.1.1 Direct Fastening Terminology

    Indicates Collated Fastener2

    (strips of 10)X-U 37 P8 MX X-W6 20 22 FP8

    Fastener Nomenclature Stud Nomenclature

    Fastener Series1

    Thread Size (mm)

    Thread Length (mm)

    Washer Type1 and Diameter (mm) Washer Type1 and

    Diameter (mm)

    Shank Length(mm)

    Shank Length(mm)

    1. P = Plastic washer S = Steel washer D = Double washer (1 plastic, 1 steel) L = Double washer (both steel) DP = Double washer (both plastic) FP = Plastic ferrule and guide washer

    2. MX" at the end of fastener name indicates fasteners collated in strips of 10

    Thread Size

    Thread Length

    WasherWasher Shank Diameter Shank Diameter

    DX = Hilti Powder-Actuated Direct Fastening Systems

    GX = Hilti Gas-Actuated Fastening Systems

    Characteristics of Steel and Other Metals

    Fu = specifiedminimumultimatetensilestrengthofmetals, ksi (MPa)

    Fy = specifiedminimumyieldstrengthofmetals,ksi(MPa)

    Characteristics of Concrete and Masonry

    fc = concrete compressive strength as measured by testing of cylinder, psi (MPa)

    fc = specifiedconcretecompressivestrength,psi(MPa)

    Fastening Details

    cmin = minimum edge distance, in. (mm)

    dnom = nominal fastener shank diameter, in. (mm)

    D = thread diameter for threaded studs, in. (mm)

    hET = penetration of the fastener point below the top surface of the base material, in. (mm)

    hNVS = nailhead stand-off above the surface fastened into. For nails, this is the surface of the fastened material. For threaded studs, the surface of the base material, in. (mm)

    Ls = shank length of fastener, in. (mm)

    smin = minimum fastener spacing, in. (mm)

    tI = thickness of the fastened material, in. (mm)

    tI = total thickness of the fastened material, where more than one layer fastened, in. (mm)

    tII = thickness of the base material, in. (mm)

    Tmax = maximum tightening torque, ft-lb (Nm)

    Steel Deck Fastening Systems1

    t f = flangethicknessofbeamorbarjoistforsteel deck fastening applications, in. (mm)

    F = diaphragmflexibilityfactor,in./lb (mm x 10-6/N)

    G = diaphragm shear stiffness lb/in. (N/mm x 10-6)

    q = allowable diaphragm shear, plf (N/mm)

    Qf = fastener strength, panel to frame, lb (kN)

    Sf = fastenerflexibilityfactor,paneltoframe, in./kip (mm/kN)

    X-HVB Shear Connector

    hr = nominal rib height, in. (mm)

    Hs = connector height, in. (mm)

    Nr = number of connectors in one rib

    q = allowable shear strength, lb (kN)

    Qn = nominal shear strength, lb (kN)

    Rg = coefficienttoaccountforgroupeffect

    Rp = position effect factor for shear connectors

    wr = average width of rib, in. (mm)

    Ycon = distance from top of steel beam to top of concrete slab, in. (mm)

    Screw Fastening Systems2

    L = length of screw, in. (mm)

    MT = maximum thickness of all attachments to be fastened, including the base material, in. (mm)

    Pss = nominal shear strength (resistance) of screw, lb (kN)

    Pts = nominal tension strength (resistance) of screw, lb (kN)

    1MoredetaileddefinitionsforSteelDeckFasteningSystemscanbefoundonpage88.

    2 Terminology for screw fastener head styles (e.g. hex washer head (HWH)) can be found on page 144.

  • Direct Fastening Systems

    Direct Fastening Terminology & Applications 3.1

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    Power-actuated fastening systems are recognized as a safe, acceptable and cost effective method of making instantaneous fastenings into various construction base materials such as concrete, steel and masonry. Power-actuated fastening technology uses either powder cartridges (blank cartridges) or compressed gas canisters. Without the need for external power sources, it is portable, fast and lightweightallowingforreliablefasteningsindifficultaccessareas on todays construction sites.

    Screw fastening systems are commonly used for the attachment to cold-formed steel members. Self-drilling screws allow for direct attachment without the need for additional equipment such as a drill bit or welding machine making screw fastening portable, fast and lightweight.

    Akeybenefittousingdirectfasteningsystemsisincreasedproductivity for the end user due to the speed of making fastenings vs. drilling and anchoring or welding. Fastenings are easily inspected and suitable for all trades in a variety of applications.

    3.1.2 Benefits of Direct Fastening Systems

    3.1.3 Common Direct Fastening ApplicationsGeneral Fastenings to Concrete

    Reference Sections 3.2.2, 3.2.3 and 3.2.8

    General Fastenings to Steel

    ReferenceSections 3.2.2, 3.2.3 and 3.2.9

    Perimeter Wall Applications- Deflection Slip Clips- Steel Framing Track ReferenceSection 3.2.4

    Wood Panel Sheathing

    ReferenceSection 3.2.5

    Interior Partition Walls (Drywall)

    ReferenceSection 3.2.6

    Wood Sill Plate Attachment

    ReferenceSection 3.2.7

    ElectricalGrounding

    Reference Section 3.2.10

    Pipe Hangers

    ReferenceSection 3.2.11

    Cable & Conduit Attachment

    ReferenceSection 3.2.11

    Thermal InsulationAttachment

    ReferenceSection 3.2.12

    Ceiling Hangers

    ReferenceSection 3.3

    Grating & Checkerplate Attachment

    ReferenceSection 3.4

    Steel Deck Attachment

    ReferenceSection 3.5

    Steel Deck Sidelap Attachment

    Reference Sections 3.5 and 3.6

    Light Steel Framing Connections

    ReferenceSection 3.6

  • General Construction Fastening Systems

    3.2.1 General Construction Fastener Design & Selection

    16 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011

    3.2.1.1 Fastening to Concrete

    When a powder or gas-actuated fastener is driven into concrete, the concrete around the fastener shank is displaced. This displaced concrete compresses against the shank creating a friction hold. In addition, heat generated during the driving process causes a sintering of the concrete to the fastener.

    A fastener driven into concrete is influenced by the following factors:

    Depth of penetration

    Compressive strength of the concrete

    Fastener spacing and edge distance

    Fastener shank diameter

    Concrete aggregate

    3.2.1.1.1 General Suitability

    Fastener point magnified at sintering zone

    Sintering ZoneCompression

    Zone

    3.2.1.1.3 Compressive Strength of Concrete/Aggregate HardnessGenerally, as the concrete compressive strength increases, so does the fasteners load capacity (1). However, very high compressive strength and aggregate hardness decrease the possibility of making a successful fastening (2).

    Concrete Compressive StrengthOptimum 2000 6000 psi (14-41 MPa)Maximum 8500 psi (55 MPa)*

    * May require predrilling with DX-Kwik system (Section 3.2.1.1.10)

    Cmin = Min. Edge Distance1

    Smin = Min. Fastener Spacing2

    t II = Min. Concrete Thickness = 3 x Fastener Penetration Depth3

    1 Unless otherwise noted in corresponding load tables (e.g. sill plate application).

    2 Unless otherwise noted in corresponding load tables (e.g. perimeter wall applications).

    3 Unless otherwise noted in corresponding load tables (e.g. lightweight concrete over metal deck applications).

    3.2.1.1.4 Fastener Spacing, Edge Distance & Base Material Thickness Requirements for Concrete

    Dep

    th o

    f Pe

    netra

    tion

    Smin Cmin

    t II

    Nail Shank Diameterdnom in. (mm) Cmin in. (mm) Smin in. (mm)

    0.118 (3.0) (X-GN) 2-3/8 (60) 2-3/8 (60)

    0.138 (3.5) (X-C) 2-3/4 (70) 2-3/4 (70)

    0.145 (3.7) (X-CR) 2-3/4 (70) 2-3/4 (70)

    0.157 (4.0) (X-U) 2-3/4 (70) 2-3/4 (70)

    0.177 (4.5) (X-AL-H) 2-3/4 (70) 2-3/4 (70)

    0.177 (4.5) (DS) 3-1/8 (80) 3-1/8 (80)0.205 (5.2) (W10) 4 (104) 4 (104)

    3.2.1.1.2 Depth of Penetration into ConcreteGenerally, as the fastener penetration increases, so does the load capacity (1). However, a penetration depth which is too shallow or too deep may cause an increase in fastening failure (2).Depth of Penetration Guide1

    Material Typical Sprinkler Installations with W10 Stud OnlyConcrete block and joints

    3/4" to 1"

    (19 to 25 mm)Average concrete (2000-4000 psi)

    3/4" to 1-1/4" 1" to 1-5/8"(19 to 32 mm) (25 to 41 mm)

    Precast or prestressed concrete (5000 psi +)

    3/4" to 1" 1" to 1-1/4"(19 to 25 mm) (25 to 32 mm)

    1 For allowable load capacities at specific embedment depths refer to specific product sections.

    3.2.1.1.5 Maximum Tightening TorqueMaximum Tightening Torque, Tmax, for Threaded Studs Driven into Concrete, ft-lb (Nm)

    Stud TypeX-W6 X-CR W6 W10

    3.0 (4.0) 3.0 (4.0) 4.5 (6.0)

  • General Construction Fastening Systems

    General Construction Fastener Design & Selection 3.2.1

    Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011 17

    3.2.1.1.6 Fastener Locations when Installing into Lightweight Concrete over Metal Deck

    Figure 2 Hilti Fastener Location in 1-1/2" Deep Composite Floor Deck Normal Deck Profile Orientation

    3,000 psi Lightweight Concrete

    Hilti Power-Driven Fastener

    Form Deck

    Upper Flute Location

    Lower Flute LocationDirection of tension load on fastener

    Direction of shear load on fastener

    7/8"Edge Distance

    min. 2-1/2"6"

    1-3/4"

    3-1/2"

    1-1/2"2-1/2"

    Figure 3 Hilti Fastener Location in 1-1/2" Deep Composite Floor Deck Inverted Deck Profile Orientation

    3,000 psi Lightweight Concrete

    Hilti Power-Driven Fastener

    Form Deck

    Upper Flute Location

    Lower Flute Location Direction of tension load on fastener

    Direction of shear load on fastener

    1-3/4"Edge

    Distance

    min. 2-1/2"6"

    1-3/4"

    3-1/2"

    1-1/2"

    Figure 1 Hilti Fastener Location in 3" Deep Composite Floor Deck Normal Deck Profile Orientation

    3,000 psi Lightweight Concrete

    Hilti Power-Driven Fastener

    Form Deck

    Lower Flute LocationUpper Flute Location

    Direction of tension load on fastener

    Direction of shear load on fastener

    1-1/8"Min. Edge Distance

    min. 3-1/4"

    12"

    4-1/2" min. 7-1/4" min.

    4-1/2" min.

    3"

  • General Construction Fastening Systems

    3.2.1 General Construction Fastener Design & Selection

    18 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011

    Bending moments on power-actuated fasteners installed in concrete and masonry base materials can be minimized through proper design detailing and installation practice. Proper design should include redundancy with multiple fastening points instead of single-point fastenings, in order to distribute bending moment effects among multiple fasteners. Installation of threaded rod coupler hangers on powder-actuated threaded studs should be done with the coupler run down over the stud shank and in contact with the concrete or masonry base material as depicted in the figure below. Care should be taken not to exceed the maximum torque discussed in Section 3.2.1.1.5.

    Although no design equations are provided for determining equivalent bending moment loads on power-actuated fasteners, recommended allowable bending moments for threaded stud fasteners are provided in Section 3.2.8 based on testing with a safety factor of 2:1 for static loading.

    Relatively small bending moments can contribute to a significant reduction in the overall fastening capacity and must be checked by the engineer.

    3.2.1.1.7 Bending Moments on Power-Actuated Fasteners in Concrete

    Combined loading of power-actuated fasteners installed in concrete can be treated with exponent = 1 unless otherwise provided for the specific application (e.g. ceiling clips with power-actuated fasteners subjected to 45 loading).

    (Ns / Nrec) + (Vs / Vrec)

    1.0

    where:Ns = Applied Tension Load Nrec = Allowable Tension LoadVs = Applied Shear Load Vrec = Allowable Shear Load

    3.2.1.1.8 Combined Loading of Power-Actuated Fasteners in Concrete

    Power-actuated fastenings must be thought of in terms of a fastening system consisting of the power-actuated tool, cartridges or gas canister energy source and the fastener itself. Not all power-actuated fastening systems can achieve adequate embedment and proper clamping of the fastened part to the base material. The installer should start with the lowest power regulation and cartridge and work up until tight clamping is achieved. During installation of the fastener, the plastic guidance washer may be removed completely, partially or remain intact. Any of these scenarios would be considered acceptable, provided the attached material is clamped tightly to the base material and the specified embedment is achieved.

    Installers should never double-shoot fastenings with excessive nail head stand-off in order to drive them deeper. This can create a safety hazard and break the bond or sintering between the fastener shank and the base material.

    3.2.1.1.9 Fastener Clamping & Nailhead Stand-Off

    Arrangements to reduce or prevent moment on shank:

    Coupler tight against concrete

    Non-symmetric arrangement:

    Moment on fastened part Prying effect must be considered in determining loads acting on fastener

    Arrangement causing moment to act on shank:

    Coupler not tight against concrete

  • General Construction Fastening Systems

    General Construction Fastener Design & Selection 3.2.1

    Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011 19

    DX-KWIK is a method of fastening into concrete that combines the speed and portability of powder-actuated fastenings with the performance and consistency of anchors.

    The DX-KWIK System requires a shallow, small diameter hole to be drilled into the concrete, then a powder-actuated fastener is driven through the hole into the concrete.

    Product Features

    Two very important fastening principles are achieved by using the DX-KWIK System:

    The fastener obtains its holding power in the concrete deeper than standard powder-actuated fasten-ings without pre-drilling

    Concrete stresses are distributed deeper below the concrete surface

    DX-KWIK System Advantages

    Higher allowable loads

    Ability to fasten into high-strength concrete

    Virtually eliminates concrete surface spalls

    More consistent fastening

    TE 7 A Rotary Hammer Drill

    DX-KWIK Fasteners

    DX 460 Powder-Actuated Fastening Tool

    3.2.1.1.10.1 Product Description

    3.2.1.1.10.2 Installation Instructions

    DX-Kwik Anchor Standard DX

    23 mm*

    5 mm

    1. Drill a hole into the concrete using a TX-C 5/23 special DX-KWIK Bit.

    2. Insert the special high strength fastener into the DX tool leaving the fastener point protruding out.

    Note:* 18 mm is typical drill

    depth. A 23 mm bit is used for drilling through sheet metal and concrete simultaneously.

    Typically, DX-KWIK Fasteners are 47 mm minimum in length.

    As of publication date, only X-U series fasteners have been tested. Reference Section 3.2.2.3 for allowable load capacity table.

    3. Using the required cartridge power drive the fastener into the concrete.

    3.2.1.1.10 DX Kwik System

  • General Construction Fastening Systems

    3.2.1 General Construction Fastener Design & Selection

    20 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011

    When a powder or gas-actuated fastener is driven into steel, the steel around the fastener shank is displaced. This displaced steel flows back around the shank and into the knurling creating a keying hold or, in the case of smooth shank fasteners, a friction hold. In addition, the local heat generated during the driving process causes partial fusion of the fastener to the steel.

    A fastener driven into steel is influenced by the following factors:

    Base steel thickness

    Tensile strength of base steel

    Fastener spacing and edge distance

    Fastener shank diameter

    Hol

    ding

    Pow

    er

    Steel Thickness

    Optimum Thickness 3/8" to 1/2"

    (10 to 12 mm)

    Bas

    e St

    eel T

    hick

    ness

    Base Steel Tensile Strength (x1000) psi

    Application Range for Standard

    Knurled Fasteners

    3.2.1.2.3 Base Steel Thickness and Fastener Driving Distance Requirements

    As the tensile strength of the base steel increases, the thickness of the base steel suitable for DX/GX fastenings decreases.

    Optimal holding power is obtained when fastener point is driven to distance hET.

    3.2.1.2 Fastening to Steel3.2.1.2.1 General Suitability

    * The objective of this table is to ensure adequate through-penetration of the base steel. For load capacity of fasteners without through-penetration, refer to corresponding allowable load table and applicable footnotes for more details.

    3.2.1.2.2 Fastener Spacing, Edge Distance & Base Material Thickness Requirements for Steel

    Cmin = Min. Edge Distance = 1/2" (12 mm)1

    Smin = Min. Fastener Spacing without reduction in performance = 1" (25 mm)1

    t II = Min. Base Steel Thickness = 1/8" (3 mm)1 Unless otherwise noted (e.g. X-BT fastener)

    Fastener TypeRecommended Driving Distance to Achieve

    Optimal Tension Capacity, hET*in. mm

    X-U 0.394 - 0.551 10 - 14X-U 15 0.464 - 0.539 11 - 14X-EW6H-xx-9 0.315 - 0.433 8 - 11EDS 0.472 - 0.669 12 - 17X-EGN 0.315 - 0.433 8 -11X-GHP 0.315 - 0.630 8-16X-EW10H-xx-14 0.512 - 0.630 13 - 16DS 0.669 - 1.063 17 - 27X-S13 P8THP 0.394 - 0.472 10 -12X-S16 P8TH > 0.433 > 11X-CR > 0.394 > 10X-AL-H 0.591 - 1.063 15 - 27

    t II

    CminSmin

    tI

    LS hET

    LS = hET + t I

    LS hET

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    General Construction Fastener Design & Selection 3.2.1

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    Notes:1 X-U, DS or X-AL-H up to 62 mm long may be used in base steel up to 1/4" (6 mm) thick.2 If the application limit is exceeded, shank buckling can occur.3 Numbers in and represent fastener shank length in mm.4 Based upon a base steel tensile strength (Fu) of less than or equal to 70 ksi.

    3.2.1.2.4 Recommended Fastener Lengths for Attaching Wood to Steel Base Material

    Woo

    d Th

    ickn

    ess

    (mm

    )

    Fasteners

    Application Limit

    Up to 1/4" (6 mm)

    Base Material Thickness

    5/16" (8 mm) 3/8" (10 mm) 7/16" (11 mm) 1/2" (12 mm)

    Application Limit FastenersX-UDSX-U X-AL-H

    3.2.1.2.5 Recommendations for Attaching Steel to Steel Base Material

    1 Directly fastened material 1/8" thick usually deforms with the displaced base material. This allows a tight fit between the fastened steel and base material without the need for pre-drilling.

    t I

    1/8

    in. (

    3 m

    m)

    3.2.1.2.6 Maximum Tightening Torque

    Tmax

    Tightening-Torque

    Tmax

    Maximum Tightening Torque, Tmax, for Threaded Studs Driven into Steel, ft-lb (Nm)

    Stud Type

    X-EW6H X-EM8H X-EW10H X-CRM8X-BT

    W6, W10 & M83.0 (4.1) 8.0 (10.8) 11.0 (14.9) 6.0 (8.1) 6.0 (8.1)

  • General Construction Fastening Systems

    3.2.1 General Construction Fastener Design & Selection

    22 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011

    As with weld studs, bending moments on power-actuated fasteners installed in steel can be minimized through proper design detailing and installation practice. Proper design should include redundancy with multiple fastening points instead of single-point fastenings, in order to distribute bend-ing moment effects among multiple fasteners. Installation of threaded rod coupler hangers on powder-actuated threaded studs should be done with the coupler run down over the stud shank and in contact with the steel base material as depicted in the figure below. Care should be taken not to exceed the maximum torque discussed in Section 3.2.1.2.6.

    Although no design equations are provided for determining equivalent bending moment loads on power-actuated fasten-ers, recommended allowable bending moments for threaded stud fasteners are provided in Section 3.2.9 based on testing with a safety factor of 2:1 for static loading

    Relatively small bending moments can contribute to a significant reduction in the overall fastening capacity and must be checked by the engineer.

    3.2.1.2.7 Bending Moments on Power-Actuated Fasteners in Steel

    Combined loading of power-actuated fasteners installed in steel can be treated with exponent = 1 unless otherwise provided for the specific application (e.g. powder-actuated fasteners for steel deck applications with diaphragm shear and tension uplift).

    (Ns / Nrec) + (Vs / Vrec)

    1.0

    where:Ns = Applied Tension Load Nrec = Allowable Tension LoadVs = Applied Shear Load Vrec = Allowable Shear Load

    Hilti powder-actuated fasteners for attachment of steel decks (X-ENP-19 L15, X-EDN19 THQ12 and X-EDNK22 THQ12) have separate design equations for combined loading in the SDI Deck Diaphragm Design Manual, 3rd Edition (2006) and Appendix VI.

    3.2.1.2.8 Combined Loading of Power-Actuated Fasteners in Steel

    Arrangements to reduce or prevent moment on shank:

    Arrangement causing moment to act on shank:

    Coupler not tight against steel

    Non-symmetric arrangement:

    Moment on fastened part Prying effect must be considered in determining loads acting on fastener

    Coupler tight against steel

    Power-actuated fastenings must be thought of in terms of a fastening system consisting of the power-actuated tool, cartridges or gas canister energy source and the fastener itself. Not all power-actuated fastening systems can achieve adequate embedment and proper clamping of the fastened part to the base material. The installer should start with the lowest power regulation and cartridge and work up until tight clamping is achieved. During installation of the fastener, the plastic guidance washer may be removed completely, partially or remain intact. Any of these scenarios would be considered acceptable, provided the attached material is clamped tightly to the base material and the recommended hET as found in Section 3.2.1.2.3 is achieved.

    Installers should never double-shoot fastenings with excessive nail head stand-off in order to drive them deeper. This can create a safety hazard and break the fusion bond between the fastener shank and the steel base material.

    3.2.1.2.9 Fastener Clamping & Nailhead Stand-Off

  • General Construction Fastening Systems

    General Construction Fastener Design & Selection 3.2.1

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    Hilti Fastening ToolFastener Notes: = SingleM = CollatedFasteners(magazinerequired)P8 = 8mmfastenerguiderequiredP10 = 10mmfastenerguiderequired

    DX

    E72

    DX

    35

    DX

    351

    DX

    36

    DX

    460

    DX

    450

    DX

    76

    DX

    600

    N

    2011 Product Technical

    Guide

    Fastener Application Section NumbersPage

    Numbers

    X-U Fastener For universal, high quality fastenings to concrete and steel: perimeter wall applications, form-ing, underfloor, trunking, thin metal brackets, angles, etc.

    3.2.2 3.2.3 3.2.4

    27-32 33-35 36-40

    X-UMXMagazine High-volume, repetitive fastenings to concrete and steel: perimeter wall applications, forming installation, etc. M M

    3.2.2 3.2.3 3.2.4

    27-32 33-35 36-40

    DS/EDS Fastener For fastening to concrete (DS) and steel (EDS): perimeter wall applications, forming, underfloor, trunking, installation straps, thin metal brackets, angles, etc.

    P10 3.2.23.2.427-32 36-40

    X-C Fastener A standard quality fastener for fastenings to concrete and CMU block 3.2.2 27-32

    X-C MX Fastener Collated High volume repetitive fastenings to concrete and CMU block

    M M 3.2.2 27-32

    X-CR Corrosion Resistant Fastener

    Corrosion resistance equivalent to SAE 316 stainless steel for exterior or corrosive environments

    3.2.2 27-32

    X-AL-H High-Strength Fastener

    For high performance fastening to high strength concrete and steelNote: Special drive piston is required

    3.2.2 27-32

    X-NK Fastener c Fastenings to concrete and steel: forming, underfloor, trunking, installation straps, thin metal brackets, angles, etc.

    3.2.2 27-32

    X-CT Fastener Single & Collated

    Removable fastenings for forming (concrete formwork, shuttering, etc) 3.2.2 27-32

    BC Rebar Basket Clip

    Rebar basket clip with pre-mounted fastener

    3.2.2 27-32

    c Available in Canada or by special order

    3.2.1.3 Power-Actuated Fastener Selection Guide

  • General Construction Fastening Systems

    3.2.1 General Construction Fastener Design & Selection

    24 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011

    Hilti Fastening ToolFastener Notes: = SingleM = CollatedFasteners(magazinerequired)P8 = 8mmfastenerguiderequired D

    X E

    72

    DX

    35

    DX

    351

    DX

    36

    DX

    460

    GX

    120

    ME

    GX

    120 2011

    Product Technical Guide

    Fastener Application Section NumbersPage

    Numbers

    X-GPN 37 Gas actuated fastener for attaching wood structural panels to cold-formed steel framing. 3.2.5 41-42

    X-S13 THP Fastener Fastening of drywall track to steel

    3.2.23.2.627-32 43-46

    X-U 15 Stepped-Shank Fastener

    Fastening of light gauge steel to high strength steel. Available with or without collapsible metal top hat washer. Collated magazine version is also available.

    P8 3.2.23.2.43.2.6

    27-3236-40 43-46

    X-S16 Fastener Fastening of drywall track to steel

    3.2.23.2.6 43-46

    X-DW Fastener For attaching drywall track to concrete, CMU block or steel M M 3.2.6 43-46

    X-GN/X-EGN Gas Fastener Collated

    Gas-actuated fastener for attaching drywall track and light gauge steel to concrete, steel and CMU block

    3.2.23.2.627-32 43-46

    X-GHP Gas Fastener Collated

    Gas-actuated hardened fastener specifically designed for attaching drywall track and light gauge steel to higher strength concrete.

    3.2.23.2.627-32 43-46

    X-CF Fastener An economical fastener made specifically for repetitive 2x4 fastenings to concrete 3.2.7 47-48

    X-CP Fastener Thick mechanically plated fastener made specifically for fastening treated sill plates to concrete 3.2.7 47-48

    X-CR-L Fastener Stainless steel fastener made specifically for fastening treated sill plates to concrete 3.2.7 47-48

  • General Construction Fastening Systems

    General Construction Fastener Design & Selection 3.2.1

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    Hilti Fastening ToolFastener Notes: = SingleM = CollatedFasteners(magazinerequired)P8 = 8mmfastenerguiderequiredP10 = 10mmfastenerguiderequired

    DX

    E72

    DX

    35

    DX

    351

    DX

    36

    DX

    460

    GX

    120

    ME

    DX

    600

    N

    2011 Product Technical

    Guide

    Fastener Application Section NumbersPage

    Numbers

    X-W6 1/4" Threaded Stud

    Installation of electrical clips and clamps, lamps and lighting as well as switch boxes and control cabinets

    Available in stainless steel

    P8 P8 P8 P8 P8 3.2.8 49-51

    W10 3/8" Threaded Stud

    Holder brackets, pipe hangers and cable trays, to concrete

    P10 3.2.8 49-51

    X-EW6H 1/4" Threaded Stud

    Fastening of light brackets, electrical clamps, rings and channels to steel P8 P8 P8 P8 P8 3.2.9 52-54

    X-EW10H 3/8" Threaded Stud

    Fastening pipe hangers, cable trays, air ducts, brackets and channels to steel P10 3.2.9 52-54

    X-BT Threaded Stud

    Fastening pipe hangers, cable trays, air ducts, brackets and channels to steel. Also used as electrical grounding stud.

    BT

    Tool

    3.2.93.2.10

    52-5455-59

    X-RH Rod Hanger

    For suspending electrical metal tubing (EMT) from concrete or steel 3.2.11 60-64

    X-HS Threaded Rod Hanger

    For suspending ceilings, sprinkler pipes, mechanical (HVAC) and electrical components with 1/4" and 3/8" threaded rods

    3.2.11 60-64

    X-HS MX Threaded Rod Hanger

    Hanger system using 1/4" threaded rod for light cable trays, etc. 3.2.11 60-64

    X-EMTC/BX Conduit & Cable Clip

    Thin wall conduit and armored cable clips with pre-mounted fasteners 3.2.11 60-64

    X-EMTC/BX MX Conduit & Cable Clip

    Thin wall conduit and armored cable clips for use with magazine tools 3.2.11 60-64

  • General Construction Fastening Systems

    3.2.1 General Construction Fastener Design & Selection

    26 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2011

    Hilti Fastening ToolFastener Notes: = SingleM = CollatedFasteners(magazinerequired)P8 = 8mmfastenerguiderequired D

    X E

    72

    DX

    35

    DX

    351

    DX

    36

    DX

    460

    GX

    120

    ME

    2011 Product Technical

    Guide

    Fastener Application Section NumbersPage

    Numbers

    X-EMTSC MX Stand-Off Conduit Clip

    For stand-off conduit applications

    3.2.11 60-64

    X-ECH Cable Holder

    For suspending cable from concrete or steelNote: Requires ECH adapter. 3.2.11 60-64

    X-EKB MX Cable Clamp

    For clamping cable to concrete or steel

    3.2.11 60-64

    X-ECT MX Cable Tie Fastener

    For cable tie applications. To be used with magazine tools and non-Hilti supplied cable tie. 3.2.11 60-64

    X-IE Insulation Fastener

    For attaching EPS insulating boards to concrete and steelNote: Requires X-IE Conversion Kit 3.2.12 65-66

    X-SW Soft Washer

    For fastening thin or easily damaged materials to concrete or steel 3.2.12 65-66

    Ceiling Fastening Systems

    For hanging lay-in panel or acoustical suspended ceilings

    Reference individual section for tool information. 3.3 67-76

    Grating & Checkerplate Fastening Systems

    For fastening grating and checkerplate for marine and industrial environments Reference individual section

    for tool information. 3.4 77-87

    Steel Deck Fastening Systems

    For fastening steel deck panels to bar joists and structural steel, as well as steel deck panel to panel at the sidelap

    Reference individual section for tool information. 3.5 88-141

    Self-Drilling Screw Fasteners

    For cold-formed steel connections and gypsum, wood and other materials to cold-formed steel Reference individual section

    for tool information. 3.6 142-162

  • General Construction Fastening Systems

    General Application Fasteners 3.2.2

    Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Direct Fastening Technical Guide 2011 27

    3.2.2.1 Product Description

    3.2.2.2 Material Specifications

    3.2.2.3 Technical Data

    3.2.2.4 Ordering Information

    X-U* Premium Series Universal high performance fastener designed for applications in both concrete and steel of either high strength or standard strength. Shank diameter is consistent through the fastener offering at 0.157". X-U fastener lengths range from 5/8" through 2-7/8" and are available as single fasteners (P8) or collated (MX) in strips of 10. Specific size single X-U fasteners can be pre-mounted with either 15 mm or 36 mm steel washers. There is also a metal tophat" (TH) version as well for the 5/8", 3/4" and 1" lengths. All X-U fasteners have a unique twist knurling reaching 7/8" from the tip up the shank.

    X-C Standard Series The X-C series of fasteners is a cost effective solution for applications in concrete and masonry and is best suited for concrete hardness less than or equal to 4000 psi. This fastener is not suited for fastening to steel base materials. Fastener lengths range from 3/4" through 2-7/8" with a shank diameter of 0.138". X-C fasteners are offered in a single (P8) fastener version as well as in collated (MX) strips of 10. Pre-mounted washers are also available in 23 mm and 36 mm diameters on specific length non-collated fasteners.

    X-S13 Steel Fastener The X-S13 is a low cost fastener for steel. It has a 0.145" smooth shank diameter and is offered in a 1/2" length only. The X-S13 comes collated (MX) in strips of 10 or singly with a plastic tophat (THP). This fastener is ideally suited for fastening drywall track to standard strength steel and is discussed further in Section 3.2.6 Drywall Track Fastening Systems.

    X-GN/X-GHP/X-EGN The collated fastener line for Hiltis gas-actuated tools. Designed for applications in Interior Finishing, Mechanical and Electrical Trades, these fasteners are used for fastenings in concrete and masonry (X-GN standard, X-GHP premium) and steel (X-EGN and X-GHP premium). For more details refer to Section 3.2.6 Drywall Track Fastening Systems.

    DS/EDS Fastener Series The DS series fastener is a high performance fastener of 0.177" shank diameter suitable for both concrete and steel applications. It is offered in a single fastener version only with a 10 mm dome head design and a 10 mm guidance washer. Available lengths are 3/4" through 4-5/8". Knurling is offered on 3/4" and 7/8" lengths; designated as EDS and ideally suited for steel applications.

    X-U 15 Steel Fastener The X-U 15 is a premium, high performance fastener des