hilux - extra / double cab
TRANSCRIPT
Hilux - Extra / Double CabHigh over barInstallation instructions
Model year: As from 2015/04
Vehicle code: GUN1***-D****W GUN1***-C****W
Part number: PW3B0-0K000 (stainless steel) PW3B0-0K015 (stainless steel) PW3B0-0K017 (painted matt black) PW3B0-0K024 (fitting kit)
Manual reference number: AIM 003 407 - 12
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Revision RecordRev. No. Date Page Picture Update New Deleted steps
1 04.05.16 4, 5, 10, 11, 12, 13, 14 6, 8, 9, 11 X2 10.06.16 4, 6, 7, 8, 9, 13 2, 3, 4, 5, 11 X3 23.06.16 7 14 X4 10.08.16 1, 3 X5 11.04.17 1 X6 16.08.17 1-3 X7 23.08.17 1 X8 17.11.17 1, 4, 7, 8, 10, 13, 14 3, 4, 6, 11 X
Rev. No. Date Page Step Remarks14.08.19 4, 10, 11 6, 8 Increased drilling diameter & hex socket size updated27.07.20 1 Model year & vehicle code updated27.07.20 14 C/S CheckSheet updated24.09.21 1, 4, 14 11 Part number added (PW3B0-0K024 (fitting kit))29.09.21 3 Part number PW3B0-0K024 replaced Part L29.09.21 5, 12, 13, 14 8, 9, 11 Torque wrench (updated)29.09.21 4, 5, 14 11 Throw away Part L info added
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10
10
11
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12
12
A
DCB
Q
R
S
K
M
N
P
G
JFK
E
BCD
H
GHJ
PW3B0 0K024
PW3B0 0K024
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OVERVIEW 12
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PW3B0-0K000 (STAINLESS STEEL)PW3B0-0K015 (STAINLESS STEEL)PW3B0-0K017 (PAINTED MATT BLACK)
SPARE PARTS
PW3B0-0K007 PW3B0-0K024
PW3B0-0K008
B
P
A
C
D
M
E
Q R S
N
F
G H J LK 8x
1x
1x
2x
4x 8x
4x
1x
1x
1x
1x
1x
1x 1x
1x
1x
1x
1x
8x 8x 4x8x
4x
4x
11
12
KIT CONTENT
13 mm17 mm
max. 10mm
Ø 3 mm Ø 9 mm
cobalt drill bits
CAVITYWAX
A:PRIMERB:ACTIVATOR
A:Sikkens® primer surfacer EP II
B:Sikkens® primer surfacer EP II Hardener
A:Standox® Etching Adhesion Primer 020 16167
B:Standox® Etching Adhesion Activator 020 16168
or
CLEANERDEGREASERMASKING
TAPE
CLEANER /DEGREASER
5 mm
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PW3B0-0K009
PW3B0-0K010
PW3B0-0K011
PW3B0-0K012
PW3B0-0K013 PW3B0-0K014
F
N
E
M
Q P
B
B
B
B
R S
G
G
G
G
C
C
C
C
L L
H
H
H
H
D
D
D
D
J
J
J
J
K
K
K
K
1x
1x
1x
1x
1x 1x
1x
1x
1x
1x
1x 1x
2x
2x
2x
2x
1x
1x
1x
1x
4x 4x
2x
2x
2x
2x
1x
1x
1x
1x
2x
2x
2x
2x
1x
1x
1x
1x
TOOLS & CONSUMABLES12
12 12
A
DF
CB
DM
CB
DN
CB
DE
CB
MSDS TDS
Material Safety Data Sheet
Technical Data Sheet
40°C
18°C
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1
INFO
INSTALLATION INSTRUCTION
A
1
2
MASKINGTAPE
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2
12
10 mm
A
F
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3
2 2
1
A
B
F
N
A
B
E
M
33
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4
A
1
2
2
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5
WAX
4 7
910
CLEANER /
DEGREASER
3mm
30 min.
21°C
11
21°C
6
10 min.
MAX 15 min.
8
3mm
4 8
5
1Ø 3 mmØ 9 mm
10 mm
cobalt drill bits
23
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6
9
18 Nm
13 mm
GHJKCAVITY
WAX
2
1
S
A
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7
8
912
22 Nm
17 mmB B
P Q SR
Click ClickClick Click
S
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10
9
12
6 Nm
5 mm
PW3B0 0K024PW3B0 0K024
L
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VIN n°
Model / Year Hilux - Extra/Double Cabas from 2015/04
High over bar
CHECK SHEET Page 1 of 1
VIN n°
Model / Year
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
= OK
1
= OK
2
Serial NumberCLICK
1 18 Nm4x
LHS
2 22 Nm2x
3 6 Nm4x
1
S
2
3
LHSRHS
18 Nm4x
RHS
22 Nm2x
6 Nm4x
P/N = OK
DURING INSTALLATION
1
AFTER INSTALLATION
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