himax brochure v07 e
TRANSCRIPT
-
7/30/2019 HIMax Brochure V07 E
1/11
HIMaxA new era in saety and
plant protability
-
7/30/2019 HIMax Brochure V07 E
2/11
Your success depends on protability
You know what drives plant protability. Thats why you
methodically consider everything rom the initial process
design to the selection o reliable equipment to the
implementation o the most ecient maintenance routines.
HIMA understands your need to be protable. We also
understand that you buy a saety system to protect your
plant and keep your people sae. But does your commitment
to saety require a system that makes your business less
protable?
Protability depends on
smart saety solutions
We think you deserve better than saety controllers that
cause costly shutdowns by spurious trips, orce you to stop
production to perorm maintenance and upgrades, limit
your production unnecessarily and orce you to buy more
than you really need.
What i your saety system could drive
your plants protability by:
Reducing downtime costs?
Generating more revenue?
Contributing to lower investment cost?
Contributing to lower lie cycle costs?
Eliminating possibilities or human errors?
For too long, saety systems manuacturers have asked
you to compromise protability in the name o saety.
HIMaxUnderstanding your business
Proft and productivity
Availability
Market demands
Plant uptime
Operating costs
Operations eciency
Think about it: What
drives plant protability
and productivity?
I
ProductivityHIMax
HIMA. Safety. Nonstop.
Its a philosophy more than 100 years in the making. Its builton HIMAs singular ocus on saety and is proven by decades
o technology breakthroughs. It represents our commitment toproviding maximum saety and uninterrupted plant operations.
Our goal isnt just to design the worlds best saety systems.Its to help keep your business sae and running. No shutdowns.
No ailures. Maximum uptime. Maximum protability.
2 3
-
7/30/2019 HIMax Brochure V07 E
3/11
HIMA introduces a new era in saety and plant
protability. Its called HIMax.
HIMax redenes what you can expect rom a saety solution.
You experience legendary HIMA saety perormance and a
new threshold in plant uptime and produc tivity.
With HIMax, we oer:
Maximum plant uptime
A solution that can increase output
Possibilities to reduce CAPEX/OPEX
Future-proo, lietime fexibility
Open platorm integration with all leading DCSs
Superior ease o use
Best o all, youll never outgrow HIMax. Its available or lie.
Its architecture and capabilities ensure that as your busi-
ness grows, HIMax grows with you. Seamlessly. Flawlessly.
Its the last saety system you ll ever need.
HIMaxThe frst saety system that improves productivity and proft
4 5
-
7/30/2019 HIMax Brochure V07 E
4/11
Improvebusiness perormance with HIMax
Achieve maximum plant availability
HIMax delivers availability or lie by enabling uninterrupted
system operation throughout your plants entire lie cycle.
This maximizes plant availability and improves productivity.
HIMaxs XMR architecture eliminates single points o
ailure. Redundancy can be customized to ensure optimal
protection. Spurious trips are virtually impossible.
All changes, additions and maintenance procedures are
possible without stopping a HIMax system.
Even proo tests mandated by current industry standards
can be conducted online, without any interruption o the
saety system.
HIMax eliminates common-cause eects via physical
separation o redundant components.
HIMax is based on the worlds most proven saety
system technology.
Increase plant output
Improving process eciency is one o the many ways in
which HIMax can be used to increase plant productivity and
protability.
How? HIMax is engineered with truly advanced computationalcapability, providing powerul foating-point calculations in the
CPUs and ast I/O processing algorithms. Predictive controlscan thereore be used to build dynamic models that saely
reduce the band between the set point/process variable andthe dened trip level. In an ethylene cracker, or example, such
modelling could contribute signicantly to the output o highquality product, with no reduction in overall process saety.
Ask yoursel
What is the impact o a 1 percent increase in plant
throughput?
Common cause ailure protection
Physical separation o redundant components is one
way that HIMax maximizes plant availability. I re or
water in a control room causes critical saety sy stem
components to ail, redundant components installed
in another location continue operation and keep the
saety system ully unctional.
Ask yoursel
What is the nancial impact o an unexpected plant
shutdown? Trip level
Time
Process
variable
Setpoint
6 7
-
7/30/2019 HIMax Brochure V07 E
5/11
Reduce lie cycle costs
gain lietime fexibility
HIMax is a uture-proo investment. It delivers the saety you
need today and accommodates changes in your business.
You pay or exactly what you need, when you need it. Today,
tomorrow and 10 years rom now. HIMax is the saety platorm
you can build your uture on.
Once deployed, HIMax stays on and never needs to bereplaced. It adapts as your business grows. HIMax enables
you to expand your plant without the need to allocate
precongured spare slots.
The HIMax dierence:
Buy only what you need. HIMax adapts to meet virtuallyany application requirement.
HIMax can be your single platorm or all I/O count,response time and ault-tolerance requirements, as well as
centralized or distributed applications.
Save engineering time and costs using a fexible, intuitiveand easily adaptable platorm.
HIMax integrates with any DCS that you use today or inthe uture.
HIMax oers virtually unlimited expansion hardware and
sotware changes can be perormed on demand, without
interruption, or the ull lie cycle. Cabinet size is minimised
because there's no need to allocate slots or spares.
Benet rom HIMaxs unprecedented perormance andsystem fexibility by integrating more I/Os or greater
application complexity per system.
HIMax is a cost-eective solution with dierent rack sizes
to match your physical space requirements.
No hidden sotware costs. With a SILworX sotware license,you get a single intuitive sotware tool or all tasks.
Think about it
All saety systems require periodic proo tests to ensure
compliance with the latest standards. With HIMax, these
tests can be scheduled on demand, anytime and without
interruption o the system and the plant.
Make saety simpler
HIMax is an intuitive, intelligent saety platorm. I t oers
tools and eatures that make it simpler to use than any other
system available today. It helps to eliminate possibilities or
human error and saves time in the engineering and start-up
phase.
HIMax makes lie easier with the ollowing eatures:
Automatic module detection Fully integrated and protected power distribution elimi-
nates the need or external wiring
Fast implementation via HIMA SILworX, a user-riendlysotware tool with an intuitive interace, sel-documenta-
tion and embedded version control
Accelerate start-up by building-up and testing the hard-ware conguration without the application program
(Loop check mode)
Comprehensive diagnostics, automatic recording o
500/2,500 diagnostic entries on each module
Built-in user management or project- and system access
HART protocol support simplies asset management
solutions
Multitasking
Improvebusiness perormance with HIMax
Ask yoursel
How will a reduced workload and aster start-up impact
your productivity?
Think about it
Applications, modules, system racks and operating systems
can be added or modied at any time, without system or
plant interruption.
Applications
HIMax ts with all saety and critical control applica-
tions in the process industry, including:
Emergency Shutdown Systems (ESD) Fire & Gas Systems (F&G) High Integrity Pressure Protection Systems (HIPPS) Solutions or Pipeline Management & Control (PMC) Solutions or Turbo Machinery Control (TMC) Solutions or Burner Control Systems and Boiler
Protection (BCS)
Improve saety and protability through
simulation with X-OTS HIMax Saety
Simulator
The X-OTS HIMax Saety Simulator adds the aspects o
saety to the classical OTS (Operator Training System).
X-OTS is based on HIMAs programming tool SILworX and acorresponding number o extended sot PLCs. Each HIMaxcontroller will be simulated by one sot PLC. Up to 10 sot
PLCs can be run on one PC (perormance depending).
Think about it
Application sotware can be checked in realscenarios prior to commissioning, leading to shorter
commissioning times
Shorter commissioning times lead to an earlierplant start up
Application sotware can already be optimized prior tostart up, leading to a higher plant eciency already at
start-up (instead o optimizing in the r unning plant)
Avoiding o plant trips by improved behaviour ooperators
Learn more at our websitewww.hima.com/X-OTS
9
-
7/30/2019 HIMax Brochure V07 E
6/11
Modu
les
Rack
10
15
18
Wiring
1 2
3
The fexible HIMax rack is available in 10, 15 and
18 slots.
HIMaxEngineered or fexibilityand productivity
Designed or maximum conguration fexibility
Fully enclosed modules
Replace module without disturbing I/O or power wiring
Three available rack sizes: 10, 15 and 18 slots
All racks are panel mountable; the 15 slot is also availableor 19-inch rack installation
Fully integrated and protected power distribution
Dierent eld wiring congurations, including direct wiringand terminal blocks as well as system cable with Field
Termination Assembly
HIMax is a fexible SIL 3 platorm designed or critical
production processes that can never aord to go down.
HIMax adapts to all I/O count, response- time and ault-
tolerance requirements as well as centralized or distrib-
uted applications. Yet it always delivers maximum plant
availability and uture-proo fexibility.
HIMax is loaded with smart eatures
XMR architecture: scalable redundancy or operation inquad, triple (TMR), dual and single modes
Unlimited change and expansion o hardware and sot-
ware, including operating systems, while the system is
running
Fully integrated and protected power distribution
Three dierent mechanical sizes, two dierent eld wir-
ing concepts, and rack or panel installation
Multitasking operations: Separate applications indepen-
dently executed in the same processor module; Each
application can be modied without aecting other appli-
cations; Each application with user dened scan times
Condition monitoring or relay modules
10 1111
-
7/30/2019 HIMax Brochure V07 E
7/11
Saety-related networking via saeethernet
Data transmission at 1 GBit/s
Fast response times, even or networked applications
No limitations on physical separation
Utilises standard Ethernet components and unctions orsaety-critical applications
Use o any transmission media
Networking o up to 255 systems in each project
Intelligent, diverse redundancy concepts
In addition to HIMAs saety protocol saeethernet, HIMaxcan also use PROFIsae via PROFINET
With Remote Rack unctionality, HIMA
oers the widest range o saety-relatednetworking capabilities
Local solution within one rack
Distributed solution with racks connected with coppercables and a maximum distance o 100 m between the
racks in a line
Distributed solution with racks connected with mediaconverters via bre optics and a maximum expansion
o ~20 km in a line
Remote Rack unctionality oers the ability to distributeup to 16 racks o a HIMax system in ree (e.g. star) topology.
The internal system bus can be used in a redundant
manner and at theoretical maximum distance o 10,000
km. Remote Rack unctionality enables aster reaction time
than distributed CPUs via saeethernet.
System bus with external switches
Max. rack distance: 10,000 km
Max. system expansion: 20,000 km
CPU
HIMaxHIMax
saeethernet on any Ethernet
inrastructure
Virtually no limit in the expansion
HIMaxHIMax
HIMaxHIMax
HIMax
HIMax
HIMaxHIMax
HIMaxHIMax
Full integration with DCS operating and
monitoring unctions.
The advantages o a HIMA solution, including nonstop opera-tion, can be combined with all leading distributed control
systems (DCS). DCS SI S integration is achieved through high-capacity, cross-manuacturer communication standards. Based
on the extensive integration know-how o our DCS competenceteam, HIMA assumes responsibility or DCS SIS integration and
provides the required unctionality (ICSS by HIMA).
Unrivaled system perormance
HIMax is the most powerul saety platorm ever invented.
Its unprecedented perormance is based on high-peror-
mance components and smart system architectures.
Cycle time o 50 ms with 1,000 I/Os(split 50% analog/digital)
Unlimited complex calculations
Impact o calculation o 1,000 PIDs on cycle time: 5 ms
Signal conditioning directly on I/O modules with no im-pact on CPU perormance
Up to 200 I/O modules in up to 16 racks per system and250 systems per saety network
Up to 2,624 I/Os per cabinet
Multitasking: Set xed scan times or dedicatedapplications
Sequence o event (SOE), 1 ms resolution quality
Optimum diagnostics
Stores up to 2,500 diagnostic entries in the processormodule and 500 entries per I/O module automatically
Maintenance log includes relevant inormation such asreload, download, run, stop, orce automatically
All diagnostic inormation can be transerred to the DCS
Condition monitoring, e.g., or relay modules
HIMA solutions oer eatures such as:
Integration o alarms and events into the alarmmanagement o the DCS
Integration o aceplates or operating and monitoring
Transer and visualisation o diagnostic data
Transer and visualisation o process data and saety-
related locking states
Timestamp transer
Maintenance overwrite switch (MOS)
Partial stroke test (PST)
Start-up bypass (SUB)
Supported protocols include:
OPC DA and OPC A&E
Modbus TCP Master & Slave
Modbus RS485 Master & Slave
PROFIBUS DP Master & Slave
PROFINET IO Controller & Device
Send & Receive TCP
HART ComUserTask, programmable protocols
Independent multiple applications in
one system
Mix dierent applications/programs in one system,e.g. ESD, TMC, BCS, HIPPS or others
Time-critical and non-time-critical applications inone system
Each program can be modied without aecting others
Individual checksums or minimal certication eort
Add applications reaction ree Each program with individual c ycle/scan time
Fixed cycle time possible or each application
1.000
50
2.000
10s
50s
100ms
Cycle time
(Scan time)HIMax
HIMaxEngineered or fexibility and productivity
No CPU needed
No CPU needed
No CPU needed
No CPU needed
12 1312 13
-
7/30/2019 HIMax Brochure V07 E
8/11
HIMax is designed to maximize plant availability and there-
ore improve productivity. Key to this promise is HI Maxs
revolutionary XMR architecture. XMR combines the best o
all existing saety architectures. As the X in XMR can
represent values rom 1 to 4, HI Max oers unprecedented
levels o redundancy and ault-tolerance.
The results are available or lie saety solutions with no
single point o ailure. Even multiple ailures will not trigger
a shutdown. Spurious trips are virtually impossible. No needto stop HIMax or any kind o hardware or sotware expan-
sion or maintenance.
XMR architectureMoving beyond TMR ault tolerance and unctionality
Control room
with a HIMax system
Remote location
with a ully redundant HIMax system
running the same application
XMR goes or beyond TMR or any other architecture
available today. In the event o an internal ault, HIMaxs
XMR architecture enables aulty modules to be replaced
online, at any time without any restrictions.
Using HIMax you integrate all the unctionalities o your
current saety system solution with benets such as:
Available or lie saety congurations that delivermaximum plant uptime
Additional ault-tolerance: modes o operation 4-3-2-1-0with nonstop SIL 3 certied saety
An architecture that delivers the lowest probability odangerous ailure (PFD)
Unique common cause protection via physical separationo redundant components
Real cost-savings through scalable redundancy at thechannel level
Modiy, add or replace components and
sotware at any time. Your process will
continue saely and fawlessly.
BenetsModes o operation
1
2
3
4X = 4
SIL = 3
X = 3SIL = 3
X = 2SIL = 3
X = 1SIL = 3
DescriptionArchitecture
INPUT OUTPUTCPU
INPUT OUTPUTCPU
INPUT OUTPUTCPU
INPUT OUTPUTCPU
XMRModularity
HIMax delivers common cause hardware protection via p hysical separation o redundant saety system components.
I re or water in a control room causes critical saety system components to ail, redundant components installed in
another location continue operation and keep the saety system ully unctional. This could help to improve availability,
plant uptime and productivity.
An application that provides maximumcommon cause hardware protection
and maximum availability.
A traditional architecture, also knownas TMR, which can provide similarsaety and availability characteristics as
X = 2. This application is oered or cus-tomers who require TMR technology.
The most widely used saety archi-
tecture providing absolute saety and
availability.
The original saety architecture usedwherever multiple process acilities
need protection without redundancy.
Quad inputs
Quad outputs
Quad CPUs
Triple inputs
Triple outputs
Triple CPUs
Dual inputs
Dual outputs
Dual CPUs
Single inputs
Single outputs
Single CPU
14 1514 15
-
7/30/2019 HIMax Brochure V07 E
9/11
The worlds most advanced
saety application manager
SILworX is HIMAs easy-to-use, ully integrated conguration,
programming and diagnostic environment. Its state-o-the artinterace with drag&drop programming helps users avoid
mistakes and speeds up the engineering process. Dierentlevels o user guidance, clear display o all status and diagnostic
inormation and comprehensive validation tools help engineersachieve sae applications.
SILworX highlights:
A single ully integrated sotware tool or all tasks
One licence or all unctions
IEC 61131-3-compliant, supporting all unctions and
variable types or saety-related programming
Flexible programming using unction block diagrams,sequential unction charts
Supports reload uncitonality or hardware and logic changes
Project saved automatically each time it is loaded
Sae comparator or hardware and logic changes,
including detail view and Go to ... unctionality
Program validation inlcuding ofine simulation, online test
Secure double code generation with code comp arison
Monitored orcing o signals
Project-wide cross-reerences and navigation
Password protection or projects and controller access
Supports SOE programming
Supports multitasking or up to 32 independent programs
Hardware import/export via XML
Library including unction blocks developed in accordancewith IEC 61511
HIMax module specications
Compliance with all major standards
IEC 61508:2000, Part 1-7
IEC 61511:2004
ANSI/ISA-84.00.01-2004
EN ISO 13849-1:2008 (PL e)
EN 62061:2005
EN 50156-1:2004
EN 12067-2:2004
EN 298:2003
EN 230:2005
EN 61131-2:2007
EN 61000-6-2:2005
EN 61000-6-4:2007
EN 54-2:1997/A1:2007
EN 50130-4:1998-2003 EN 954-1:1996 (Cat. 4)
NFPA 85:2007, 86:2007, 72:2007
EN 60079-15:2003 ATEX(Zone 2, T4)
ANSI/ISA-S 71.04 Class G3(Tropicalisation)
UL (UL 508)
cUL (CSA-C22.2 Nr. 142)
FM CLASS 1 DIV2(FM 3600, 3611, 3810)
Achilles Level I Certication
SIL 4 (CENELEC)
BUREAU VERITAS
DNV (DET NORSKE VERITAS)
GOST R Certicate
GOST R Ex Certicate
Russia RMRS
Central modules Type Description
Processor module X-CPU 01 4 x RJ-45
System bus module X-SB 01
Communication module X-COM 01 4 x RJ-45, 2 x 9-pole D-Sub, up to 6 dierent protocols
Input/output modules Type Description
Input modules
Digital input module X-DI 64 01 64 channels, 24 VDC, SIL 3
Digital input module X-DI 64 51 64 channels, 24 VDC
Digital input module X-DI 32 01 32 channels, 24 VDC, SIL 3
D ig ital i np ut mod ule X- DI 3 2 02 32 channels, 8,2 VDC, proximity switch, line monitoring, SIL 3
D ig it al in pu t m od ul e X- DI 32 03 3 2 c ha nn el s, 48 VD C, SI L 3
D ig it al in pu t m od ul e X- DI 32 04 3 2 c ha nn el s, 24 VD C, SO E, SI L 3
D ig ital i np ut mod ule X- DI 3 2 05 32 channels, 8,2 VDC, proximity switch,line monitoring, SOE, SIL 3
D ig ital inp ut mod ule X- DI 32 51 3 2 c han nels , 24 VD C
Digita l input module X-DI 32 52 32 channels, 8,2 VDC, proximity switch, l ine monitoring
D ig it al i np ut m od ul e X- DI 1 6 0 1 1 6 c han ne ls , 1 20 VAC , S IL 3
An al og in put mo dul e X-AI 3 2 0 1 32 channels, 4 ... 20 mA, line monitoring, SIL 3
Ana log input module X-AI 32 02 32 cha nnels, 4 .. . 2 0 m A, line moni toring, SOE, SIL 3
An al og in put mo dul e X-AI 3 2 51 32 channels, 0/4 ... 20 mA, line monitoring
Counter module X- CI 24 01 24 channels, 0 ... 20 kHz, SIL 3
Counter module X- CI 24 51 24 channels, 0 ... 20 kHz
Output modules
D ig it al o ut pu t m od ul e X- DO 3 2 0 1 32 channels, 24 VDC, 0,5 A, short-circuit monitoring LS, individual channel shut-o, SIL 3
D ig it al o ut pu t m od ul e X- DO 3 2 5 1 32 channels, 24 VDC, 0,5 A, protected outputs, group shut-o
Digital output module X-DO 24 01 24 channels, 24 VDC, 0,5 A, line monitoring LS/LB, individual channel shut-o, SIL 3
Digital output module X-DO 24 02 24 channels, 48 VDC, 0,5 A, line monitoring LS/LB, individual channel shut-o, SIL 3
Relay output module X-DO 12 01 12 channe ls , 230 VAC/DC, current me asurem ent, cycle counting, SIL 3
D ig it al o ut pu t m od ul e X- DO 1 2 0 2 12 channels, 24 VDC, 2 A, short-circuit monitoring LS, individual channel shut-o, SIL 3
R el ay ou tp ut mo du le X- DO 12 5 1 1 2 c ha nn el s, 23 0 VAC /D C
Analog output module X-AO 16 01 16 channels, 4 . .. 20 mA, pairwise galvanically isolated
A nal og ou tp ut mo du le X- AO 16 51 1 6 c han ne ls , 4 .. . 2 0 mA
Further modules
HART communication module X-HART 32 01 32 modems, SIL 3, X-AI 32 01, X-AI 32 02, X-AI 32 51, X-AO 16 01, X-AO 16 51
Overspeed trip module X-MIO 7/6 01 3 counter, 4 digital input, 5 digital output, 1 relay channel, SIL 3
Dimensions Type Description
Size o modules All 310 x 29 x 230 mm
. .
.
.
.
.
.
.
.
.
.
.
.
.
.
l
.
i i l ll .
i i l i ii i l l l
i .
i i i :
i l k r l k
i t l r - t l r ti i l .
l l ll l .
i l r l )
i ti : it i ri t il .
I l i i i i il , i i i
i l .
l i i :1 , t ,
ll , l k)
i lli i
l i i :, t ,
1 ll , 1 l k )
:
16 17
-
7/30/2019 HIMax Brochure V07 E
10/11
HIMA is the worlds leading specialist or saety-related auto-mation solutions. HIMA solutions provide maximum saety andmaximum availability and can be integrated into any automa-tion environment. More than 30,000 HIMA systems have beeninstalled in over 80 countries, protecting the assets o theworlds largest companies in the oil, gas, chemicals, pharmaceu-ticals and power generation industries or more than 40 years.In the elds o rail, logistics and machine saety, HIMA solutionsare leading the way to increased saety and protability.
HIMA develops solutions that provide both maximum saety
and availability or processes, plants and machinery nonstop.The HIMA LIFECYCLE SERVICES concept gives customers anoverview o all the requirements o unctional saety allowingthem to always make the right decision at the appropriate time.HIMA solutions thereore oer maximum saety, strengthen aplant's productivity and protability whilst ensuring complianceto global statutory requirements.
HIMA was ounded in Germany in 1908. Since 1970, the com-pany has achieved numerous milestones in the eld o saety-related automation engineering, including the introduction o the
worlds rst TV-certied saety system. HIMA now has over700 employees with every third member o sta at the head-quarters in Brhl working solely in research and development.
Through a steadily growing network o group companies, salesand service centres, as well as representatives in more than50 countries, HIMA implements projects o all sizes all over theworld. Thanks to its corporate independence, the amily-runcompany is able to work in any project structure taking oncomplete projects or partial tasks, and working both directly orend customers and as part o a team with EPCs, MACs and PCSmanuacturers. This enables HIMA to continue to concentrateon saety solutions. The results are quality products, unrivalledspecialist knowledge and customer condence built on decades
o successul projects.
Why HIMA?
18 1918
-
7/30/2019 HIMax Brochure V07 E
11/11
For a detailed list o all our subsidiaries and representatives,
please visit our website: www.hima.com/contact
96 9000347 0512 V07
2011 HIMA Paul Hildebrandt GmbH + Co KG
= registered trademarks o HIMA Paul Hildebrandt GmbH + Co KG
Specifcations are subject to change.
HIMA Paul Hildebrandt GmbH + Co KG
Albert-Bassermann-Str. 28 68782 Brhl, Germany
Phone +49 6202 709-0 Fax +49 6202 709-107
[email protected] www.hima.com