hip technology - deloro

2
Deloro Wear Solutions Deloro Coatings Deloro HTM BI-METALLICS Solid / Powder powder and base body encapsulated pressure and heat uniformly applied to all surfaces diffusion zone generated Powder / Powder cooling channel could be integrated into body and a coating could be applied in one step General Properties different material properties combined no phase or zone segregation • uniform microstructure • diffusion bonding solid coatings thicker than 2mm special steels and hardfaced layers can be applied Applications plastics and food-extrusion machinery • centrifuges • under-the-sea and off-shore equipment • cutting tools • rolls valves and pumps • broaches … or based on your demands / requirements For more information or inquiries, please contact: Your source for reliable Wear Solutions that ensure productivity Deloro Group is dedicated to providing superior and reliable solutions for Wear and Corrosion Protection. When you partner with Deloro, you can expect cost-optimized solutions that will enhance and extend the life of your machinery/parts. Deloro HTM GmbH Jurastrasse 59 | 2503 Biel / Bienne | Switzerland Tel.: + 41 32 32817- 80 | Fax: + 41 32 32817- 89 E-mail: [email protected] Offering Bespoke Components, Coating Services, Consumables and Equipment Offer high-quality coating services utilizing a wide range of cobalt, nickel, and iron-based alloys as well as tungsten carbide Offering HIP Process for densification, near net shape and bi-metallic components Leading manufacturing services provider for highly-demanding air- and vacuum-cast super alloy investment castings Delo-16100-B_01/2016 HIP TECHNOLOGY www.deloro.com

Upload: others

Post on 18-Dec-2021

4 views

Category:

Documents


0 download

TRANSCRIPT

DeloroWear Solutions

DeloroCoatings

DeloroHTM

BI-METALLICS Solid / Powder• powder and base body encapsulated • pressure and heat uniformly applied to all surfaces • diffusion zone generated

Powder / Powder• cooling channel could be integrated into body and a coating could be applied in one step

General Properties• different material properties combined • no phase or zone segregation • uniform microstructure • diffusion bonding • solid coatings thicker than 2mm • special steels and hardfaced layers can be applied

Applications• plastics and food-extrusion machinery • centrifuges • under-the-sea and off-shore equipment • cutting tools • rolls • valves and pumps • broaches… or based on your demands / requirements

For more information or inquiries, please contact:

Your source for reliable Wear Solutionsthat ensure productivity

Deloro Group is dedicated to providing superior and reliable solutions for Wear and Corrosion Protection. When you partner with Deloro, you can expect cost-optimized solutions that will enhance and extend the life of your machinery/parts.

Deloro HTM GmbH Jurastrasse 59 | 2503 Biel / Bienne | SwitzerlandTel.: + 41 32 32817- 80 | Fax: + 41 32 32817- 89E-mail: [email protected]

Offering Bespoke Components, Coating

Services, Consumables and Equipment

Offer high-quality coating services utilizing a wide range of cobalt, nickel, and iron-based

alloys as well as tungsten carbide

Offering HIP Process for

densification, near net shape and bi-metallic components

Leading manufacturing services provider for

highly-demanding air- and vacuum-cast super alloy

investment castingsD

elo-

1610

0-B

_01/

2016

HIP TECHNOLOGY

www.deloro.com

PM steelcapsule

high pressure vessel

pressure

heat

heat

heat

heat

pressure

pres

sure

pres

sure

HOT ISOSTATIC PRESSING For more than 35 years Deloro HTM GmbH has been a global leader in Hot Isostatic Pressing technology. Over the years, due to emerging markets and customer demands, we have extended our capabilities beyond tool HIP to include Powder Metallurgical Steels and Bi-Metallics. We employ a world-renowned flexible production process that enables us to quickly react to changing market needs.

Our HIP products deliver optimum performance and productivity, no matter how challenging your operations are.

Deloro HTM GmbH Qualifications• ISO 9001:2008 • *Norsok M650 for MDS D44 • *Norsok M650 for MDS N01 • densification qualified from Safran Group, Rolls Royce and PCC • FDA-approved

Technical Data of HIP Units

• isostatic pressure upto 140 MPA (mega pascal) or 1400 bar

• temperature upto 2000˚ C

Units Diameter (mm) Length (mm) Maximum

Temp. ( ˚C)Maximum

Pressure (bar)

HIP 1 200 500 2000 1000

247 700 1450 1000

HIP 2 450 1300 2000 1300

HIP 4 600 1700 1400 1100

HIP 3 900 2700 1400 1400

* Final approval expected shortly. Please contact us for more details.

HIP DENSIFICATION SERVICEParts with enclosed porosity can be densified under uniform high pressure and temperature, no encapsulation necessary. Final inspection reveals the increase.

(Note: Only closed porosity can be totally eliminated.)

General Properties• highest possible density • consistent annealed microstructure • exceptionally high static strength • superior dynamic strength • easily polished • no new castings required for defective parts • no segregation or grain growth

Uses• additive manufacturing – “3D printed” parts• hard metals • castings • reannealing • ceramic wear parts • ceramic medical parts

as casted or sintered after HIP redensification

General Properties• maximum abrasion resistance • maximum corrosion resistance • high strength (no porosity) • consistent and fine microstructure • no phase segregation

Materials• low carbon steels • tool steels (HSS…) • stainless steels (duplex, austenitic…) • nickel-base alloys • cobalt-base alloys

POWDER METALLURGYNear Net Shapes / Solid Powder Metallurgical Steel

Powder must be encapsulated – so that gas pressure and heat can be uniformly applied to all surfaces during hot pressing – when producing metallurgical parts. After high pressure sintering the capsule is stripped. Quality is assured by ultrasonic measuring and analysis of the polished section. Parts can then be machined to your specifications.

Better Microstructure through HIP

forged duplex steel HIP duplex steel

www.deloro.com