© 2013 SuperATV.com. All Rights Reserved. IN-PS-B-001 5/9/2013

HiSun Power SteeringINSTALLATION INSTRUCTIONS

740B Clifty Drive • Madison, Indiana 47250 • 812-574-7777

Liability StatementSuperATV’s products are designed to best fit users ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory, or aftermarket, parts will void any warranty provided by SuperATV and is not recommended. SuperATV’s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV to verify that they will work together.Although SuperATV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV products, user agrees that should damages occur, SuperATV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV will warranty only parts provided by SuperATV. Any damage or problems with OEM housings, bearings, seals, or other manufacturers products will not be covered by SuperATV. SuperATV parts and products are not warrantied if item was not installed properly, misused, or modified.

Read instructions and view illustrations before beginning.

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T

B

M

S

D

C

(Kit contents continue on following page)

Item Description QtyB Mounting Bracket 1C Steering Shaft 1D U-Joint 1M Motor Mount 1S Lockout Bracket 1T Wiring Components Kit 1

E

A

F

(Kit contents continued)

M8 Flat WasherP

M6 x 35mm Lg. HHCS

M6 x 16mm Lg. HHCS

M6 Lock Washers

M8 Nylock Nut

M6 Nylock Nut

M8 x 55mm Lg. HHCS

M8 x 25mm Lg. HHCS

M6 Flat WashersK

L

W

N

Q

V

J

R

M8 x 20mm Lg. FHCSGM6 x 16mm Lg. HHCS-includes washers (not shown)H

Item Description QtyA Motor 1E Control Box 1F Wiring Harness 1G M8-1.25 x 20mm Lg. FHCS 3H M6-1.0 x 16mm Lg. HHCS (Control Box) 2J M6-1.0 x 35mm Lg. HHCS 2K M6 Flat Washers 4

Item Description QtyL M6 Lock Washers 2N M8-1.25 x 25mm Lg. HHCS 2P M8 Flat Washers 8Q M8-1.25 Nylock Nuts 4R M8-1.25 x 55mm Lg. HHCS 2V M6-1.0 x 16mm Lg. HHCS 1W M6-1.0 Nylock Nut 1

3

Fig. 3

Lower Shaft

Remove from Rack and Pinion

Remove

Fig. 2

(Illustrations continue on following pages)

Fig. 1

Remove (4) Bolts and...

...(4) Spacers

(Driver Side)

Steering BracketKeep all stock components removed from machine.Do not tighten hardware completely unless noted.1. Remove (4) Bolts and (4) Spacers from

Steering Bracket. See Fig. 1.2. Remove Rectifier. See Fig. 2.3. Remove Lower Shaft from Rack and Pinion.

See Fig. 3.4. Install Steering Shaft (C) to Rack and Pinion

with supplied hardware. See Fig. 4.5. Install Motor Mount (M) and Reinforcement

Bearing (U) to Motor (A) with M8-1.25 x 25mm Lg. FHCS (G) and attach assembly to Steering Shaft (C) with supplied hardware. See Fig. 5. Tighten completely.

6. Install U-Joint (D) to Steering Shaft and Motor (A) with supplied hardware. See Fig. 7 and U-Joint Connection. Tighten completely.

7. Install Mounting Bracket (B) to Frame: Fig. 8- Use Rectifier hardware to hold in place.- Measure 6” from Support hardware. - Mark and drill as shown.- Secure with M8-1.25 x 55mm Lg. HHCS (R),

M8 Flat Washers (P), and M8-1.25 Nylock Nuts (Q).

8. Reinstall Rectifier to Mounting Bracket (B) with M6-1.0 x 35mm Lg. HHCS (J), M6 Lock Washers (L), M6 Flat Washers (K) and (2) stock Spacers (removed during Step 1). See Fig. 8.

9. Join Mounting Bracket (B) and Motor Plate (M) with M8-1.25 x 25mm Lg. HHCS (N), M8 Flat Washers (P), and M8-1.25 Nylock Nuts (Q). See Fig. 9.

10. Install Control Box (E) to Mounting Bracket (B) with M6-1.0 x 16mm Lg. HHCS (H) and connect Wiring Harness (F). See Fig. 10, Connections, and Wiring Details.

11. Remove Reverse Lockout Cable and install Lockout Bracket (S) with M6-1.0 x 16mm Lg. HHCS (V), M6 Flat Washers (K), and M6-1.0 Nylock Nut (W). See Fig. 11.

12. Do not include (2) remaining stock Spacers when resecuring Steering Bracket.

13. Tighten all hardware completely.

4

To Steering Shaft

To Rack & PinionMotor Shafts Detail

(Illustrations continue on following pages)

Fig. 4

CSupplied

Install to Rack and Pinion

C

AFig. 6

Supplied

(Illustrations continued)

Flush

Fig. 7

A

Incorrect CorrectD D

U-Joint (D) Connection

DSupplied

Steering ShaftFig. 5

Qty. (3)

M8

x 20

mm

Lg.

FH

CS

M

A

5

Mark and Drill

6” Center-to Center

B

Mark and Drill

Support

Fig. 8

B

(2) Stock Spacers

M6 Lock Washer

M6 Flat Washer

M6 x 35mm Lg. HHCS

M8

x 55

mm

Lg.

HH

CS

M8 Nylock Nut

M8 Flat Washer

AB

6

Fig. 10

B

(Driver Side) (Overhead View)

M6 x 16mm Lg. HHCS

E(Front)

Fig. 9

M8 Flat Washer

M8

x 25

mm

Lg.

HH

CS

M8 Nylock Nut

Remove

Reverse Lockout Cable

Fig. 11

S

Reverse Lockout Cable

M6 Flat WasherM6

x 16

mm

Lg.

HH

CS

M6 Nylock Nut

7

Push in.......

Seat

........Seat

Seat

CONNECTIONS

- Before installing, ensure that all waterproof connections are properly seated.- If Gaskets are not seated, as shown, use a Flathead Screwdriver to seat.

C

Maintain Clearances

A

Wire Tie Cables

Maintain Clearances

C

A

FINAL PREPARATIONS:1. Secure any wires and/or cables that could interfere with power steering components.2. Ensure that no power steering components interfere with stock components.

8

E

F

AWIRING DETAILS

E

DA B C

Diagnostic LightSecure Diagnostic Light in a visible location.

When activated, Diagnostic Light will flash (1) time for about (1) second before turning off indicating proper function. Should different patterns occur, contact SuperATV.

To Battery, Negative (-)

To Switched 12V Source(See 12V Source Connection Details)

To Battery, Positive (+)

(Black)

(White)

(Red)

Plug FunctionA Torque SensorB Switched 12V SourceC PowerD Motor

(Driver)Front

Black = Negative (-)

Red = Positive (+)

Switched 12V Source Connection Details

(Passenger)

Front

Scotch Lock

White Wire, Switched 12V Source from Wire Harness (F)

Blue with Tan Stripe wire

Soldering connection is recommended however, installer may use other forms of connecting.1. Locate Connector as shown.2. Connect White Wire from Wire Harness (F) to Blue with

Tan stripe wire. Scotch Lock (included) or solder.

Connector