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CONTENTS... 1991 A0P-1X AND AP-2X Chassis Projection Television InformationMATERIALS PREPARED BY Alvie Rodgers C.E.T. (Chamblee, GA.)
September 2005 Training Materials Prepared by: ALVIE RODGERS C.E.T.
1991MODEL RELEASE
Chassis Model # AspAP-12 46EX1K 4X3
55EX1K
All Analog Convergence
AP-13 46UX7B 4X3
46UX7K 4X346UX10BA 4X350UX8D 4X3
50UX8W 4X3
50UX7B 4X350UX7K 4X346UX11KA 4X3
All Analog Convergence
AP-14 60SX1K 4X3Dig. Convergence
AP-22 46EX2B 4X3AP-22 46EX2K 4X3AP-22 50EX2K 4X3
AP-23 46UX10BF 4X3AP-23 46UX11KF 4X3
AP-23 50UX10B 4X3AP-23 50UX11K 4X3All Analog Convergence
AP-24 60UX2K 4X3Dig. Convergence
HITACHI
AP-1X and AP-2X CHASSIS
TRAINING
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DP-1Xand DP-2XBLANK PAGE NOTES
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AP-1X and AP-2X TABLE OF CONTENTS
Table of Contents
Materials prepared by
Alvie Rodgers C.E.T.
TOPICS PAGE
Speaker Grill Part Number ------------------------------------------------------------------------------------------- 01-01 Location of Technical Information other than whats in the AP-1X Tech. Info. Manual -------------------- 01-02 Jig for Stand-up Vertical Modules Repair -------------------------------------------------------------------------- 01-04 Information that is wrong in the 50UX7K Service Manual ------------------------------------------------------ 01-05
Power Supply Shutdown Circuit Explanation ---------------------------------------------------------------------- 01-08 Power Supply Shutdown Circuit Diagram -------------------------------------------------------------------------- 01-10
Troubleshooting the Power Supply ---------------------------------------------------------------------------------- 01-11 Troubleshooting the Power Supply Block Diagrams ------------------------------------------------------------- 01-13 Cross Hatch Generator Waveforms and Voltages ----------------------------------------------------------------- 01-18
Conditions under Crisp, Natural and Off --------------------------------------------------------------------------- 01-22 Operation of IC-3005 (S-Switch) Explained ----------------------------------------------------------------------- 01-23 AP-13, 14, 23, 24 Video Signal Path Circuit Diagram ------------------------------------------------------------ 01-24 AP-12 and 22 Video Signal Path Circuit Diagram ----------------------------------------------------------------- 01-24A ABL Circuit Diagram ------------------------------------------------------------------------------------------------- 01-25 Video Mute Out of Microprocessor Pin 18 and 45 Explanation ------------------------------------------------- 01-26
Audio Muted in Demo Mode Info ----------------------------------------------------------------------------------- 01-27
Fix for Rumble Heard in the Audio --------------------------------------------------------------------------------- 01-28 Dynamic Bass Circuit Explanation ---------------------------------------------------------------------------------- 01-31 Dynamic Bass Circuit Diagram -------------------------------------------------------------------------------------- 01-32 Base Synegizer Block Diagram -------------------------------------------------------------------------------------- 01-34
What signals available to Speakers in different Surround Modes ---------------------------------------------- 01-35 Audio Signal Path Block Diagram ----------------------------------------------------------------------------------- 01-36 Surround Switching Block Diagram -------------------------------------------------------------------------------- 01-37 Surround Off Signal Path Block Diagram -------------------------------------------------------------------------- 01-38
Surround Matrix Signal Path Block Diagram ---------------------------------------------------------------------- 01-39
Surround Hall Signal Path Block Diagram ------------------------------------------------------------------------- 01-40
Dolby Pro Logic Setup and Features -------------------------------------------------------------------------------- 01-41 Dolby Pro Logic Block Diagram ------------------------------------------------------------------------------------ 01-42 Dolby Pro Logic Center Channel Block Diagram ----------------------------------------------------------------- 01-43
Difficulty in Performing Convergence Adjustments AP-12 46 & 55EX1B or K ---------------------------- 01-44 Difference between the AP-12, 13 and 14 chassis to the AP-22, 23 and 24 ----------------------------------- 01-45
Spot Killer Circuit Diagram ------------------------------------------------------------------------------------------ 01-50
Tuner, Micro-Processor and Memory Communication ----------------------------------------------------------- 01-51 Dolby Test Sequencer One and Two to Micro Processor Circuit ----------------------------------------------- 01-52 Microprocessor Data Communication Block Diagram ---------------------------------------------------------- 01-53 Sweep Loss Circuit Explanation ------------------------------------------------------------------------------------- 01-54 Sweep Loss Circuit Diagram ----------------------------------------------------------------------------------------- 01-55
AP-14 AND AP-24 CHASSIS 60SX1K AND 60SX2K (Digital convergence models)
Screen Overlay Jig for Digital Convergence Alignment ---------------------------------------------------------- 03-01 Explanation of Customers Digital Convergence ------------------------------------------------------------------ 03-02 Remote Control Blow-Up for Digital Convergence Use -------------------------------------------------------- 03-04 New Remote Control Blow-Up ------------------------------------------------------------------------------------- 03-05 Explanation of How to do Digital Convergence ------------------------------------------------------------------ 03-06 Convergence Adjustment Sequence Chart ------------------------------------------------------------------------- 03-07 Specifications for Misconvergence --------------------------------------------------------------------------------- 03-08
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R940D925
Q905
Q909
C952
D926
C987 R942
ZD906
Q908
1418
IC901Switch Mode
Driver
B+
D930R910
R915
1
24
IC904
Q903
R942C928
C957Q906
R953D927
D929
R959
R938D910
ZD916
ZD901
Q907
Q910
Q904
COLD GROUND
C967
R957
R978
L982
L981P
DEFLECTION
Vertical
IC601
D657
ZD651
D655
9
-12V
12V
Yokes X 3
C655
2200uF
R665
R666
2.2Ohm
R667
R670
12
R982 R981
H
R734 D702 ZD710
Q909 and Q907
ARE LABELED
AS 2SA3413B
SHOULD BE 2SC3413B
Q907 DRAWN WRONG
IN SCHEMATICT702
FLYBACK
D939
HOT GROUND
3
AP-1X and AP-2X SHUT DOWN CIRCUIT DIAGRAM
5
6
D928
17V
-14V
26V
-25V
130V
15V
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EQ313
B
Q312
Q317
B
B
Contrast
Brightness
E
IC301
Enhance
IC
IC001 uP
TUNER
IC501
VIDEO
RAIN
FOREST
IC
IC3005
Y
Selector
ICIC004
D/A Conv
S Sel
Tuner
IC3001
Audi/Video
Selector IC
AP-12 VIDEO SIGNAL DIAGRAM
AVX2AVX1
SelectedVideo
Out
Blue GammaCorrection
RED CRT
GREEN CRT
BLUE CRT
For Sync Circuit
30
49
50
3
2
4
5 9
1
7
8
2
38
1
40
9
7
30
1523
20
3
5
9
23 24
4 6
8 4
17
M301
2-Line
CombFilter
6
1
Avx 2
Avx 1 Lo
Lo
Hi Hi
Hi
Lo
Pin 23Pin 24Mode
Load 2
Data 2
Clock
S-In OneS-In
S-Sel
B E
Q314
-Y DriverB
E
B E
Q324
Q323
B E
B E
Q3007Q3023
Luminance
Q318B
E
Q311B
SB
SR
VIDEO ONEVIDEO TWO
2V P/P
PAGE
01-24A
Q305
B E
26
28
Cross Hatch
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AP-1X and AP-2X SWEEP LOSS DETECTION CIRCUIT EXPLANATION
PAGE 01-54
(See Sweep Loss Detection Circuit for details)
The key component in the Sweep Loss Detection circuit is Q0018 andQ0022. These transistors are normally bi-ased off. When either base voltage becomes 0.6V below the emitter, it will be turned on, causing the +12V to be
applied to two different circuits, the H Blkcircuit of IC501and the Y Outcircuit of IC502 which in turn biasesoff Q3023. Either Horizontal Sweep Loss detection Q0018or Vertical Sweep Loss detection Q0022turning on,will activate the Sweep Losscircuit.
CONCERNING THE SWEEP LOSS CIRCUITThere are two factors that can cause Q0018 or Q0022 to activate; loss of Vertical and/or Horizontal deflectionwhich is sensed by monitoring H and V Blk pulses.
Loss of Vertical Blanking (V Blk)The Vertical pulse at the base of Q0024switches O0024on and off at the vertical rate. This discharges C0051sufficiently enough to prevent the base of Q0023from going high to turn it on and activating Q0022.
When the 24 Vp/p positive vertical blanking pulse is missing from C0052to the base of Q0024, the transistor
will turn off, which will cause the collector to pull up high through R0213. C0051charges up through R0213.This in turn will cause Q0023 to turn on because its base pulls up high, creating an increase of current flow fromemitter to collector. This will increase the voltage drop across R0211. The junction of R0210and R0185, which
is supplied pull up voltage from the 12Vsupply. This increase of current flow through R0211will pull the baselow and bias on Q0022and the events described in Sweep Loss Activation Circuit above will occur.
Loss of Horizontal Blanking (H Blk)The Horizontal pulse at the base of Q0020switches O0020on and off at the horizontal rate. This discharges
C0046sufficiently enough to prevent the base of Q0019from going high which would turn it on and activateQ0018.
When the 11.6 Vp/p positive horizontal blanking pulse is missing from C0047 to the base of Q0020, it will beturned off, which will cause the collector to go high through D0034, R0166, R0185as the +12V charges C0046.This in turn will cause Q0035to turn on because its base is pulled up high when zener ZD0020fires. When
Q0019turns on, an increase of current flow from emitter to collector through R0170. This increase of current
flow through R0170will bias on Q0018and the events described in Sweep Loss Activation Circuit above willoccur.
1. SPOT ACTIVATION CIRCUITWhen the relay driver Q0001 turns off, the relay voltage raises to the source voltage. The A 12V is applied to theanode of D0036, forward biasing it. This voltage arrives at the base of Q0019turning it on. The drops the collec-tor voltage and in turn drops the base voltage of Q0018turning it on. This action activates the Horizontal Sweep
Loss circuitry Q0018 which then Mutes the output from the Rainforest IC IC501. This is done to prevent CRTburns.
(See Audio Video Mute Circuit for details)
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R0169
Q0023
H Blk
12V P/P
V Blk
26V P/P
AP-1X & 2X HORIZONTAL & VERTICAL SWEEP LOSS DETECTIO
12V
C0052
R0214
R0215
R0213
D0040
Q0024C0051 D0038
D0039
R0211
R0185
R0213
Q0022R0210
C0047Q0020
R0166
R0167
D0034
C0046R0172
R0166
ZD0020
R0
171
D0035 Q0019
R0170
A12V
Q0018
D0037
D0036D0226Q0001
Relay Driver RL901
A12V
21
IC0001
Power
On/Off
HV
Protect
P.Blk2
R0126
D0041 R
Q3023
Y Buffer
R7004
D
D7
R3126
H Blk
D312
PAGE
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