hitlin e glass fiber thermal insulation presentation

ManufacturerSe Woon T&S Co., Ltd11-9, Mangjung-dong, Youngcheon-si, Kyung-Buk, Republic of Korea

Sole Distributor in IndiaDynaweld Engineering Company Private LimitedApproved IBR Contractors (Special Class)72/427, Vijaynagar, Naranpura, Ahmedabad – 380013Tel: +91-79-2743 6896, Fax: +91-79-2662 0549, Email: [email protected]: +91-94262 13341, +91-94262 80763

Introduction• About our Company

Dynaweld Engineering Company Private Limited is Approved IBR Contractor (Special Class), offers entire range of services related to Jobs as per IBR since 1985. Our range of services includes Design, Drawing, Fabrication & Erection of Pipelines, Erection of High Pressure Water Tube Boilers & HRSGs, Maintenance of Boilers including Tube Profiling & Tube Bending, Replacement of Bed Coil, Steam Distribution System Optimization, Shutdown Jobs and Quality Non IBR Process Pipeline.

Clientele includes major Organizations across industries including MNCs, All leading Boiler Manufacturers, LSTK Contractors and OEMs.

• Thermal Insulation – Current Practices

Thermal Insulation is one of the basic and most vital energy saving option available in the industries. However, more often it is one of the most neglected area and gets less attention due to variety of reasons.

Conventionally Glass Wool & Rock wool (Lightly Resin Bonded Mattresses - LRB and sometimes Preformed Sections) are most commonly used Thermal Insulation Materials in the Industries. Perlite and Calcium Silicate are also sparingly used in the industries.

Typically once installation is done, actual performance of the thermal insulation usually remains untested against the designed parameters at regular intervals. Probably, less attention is due to invisible nature of the heat losses and its quantification remains unknown due to variation of the parameters.

Introduction• Issues with Conventional Insulation Material

Glass Wool/Rock Wool (LRB) typically loses its thermal properties sooner than later as it uses Organic Binders ( Decomposition due to heat up/moisture) and hence results in substantially higher heat losses than designed heat losses. Other issues with LRB are largely well known among the users.

Perlite/Calcium Silicate has substantially higher Thermal Conductivities requiring much higher thicknesses apart from breakable nature of the material.

• Fuel Price Scenario

Fuel Prices has risen many fold in last decade barring exception in late 2008/early 2009. Again the prices are on rise since then and more than doubled since March 2009. It is likely that the prices move to much higher level over the next decade.

• Need of Improved Thermal Insulation

Higher Future Fuel Prices; Performance Consistency Issues and resultant significant Heat Losses (of course invisible) with Conventional Thermal Insulation materials necessitated a New Paradigm Shift in Thermal Insulation Technology and that’s how a Revolutionary Product from E Glass Fiber has borned.

Introduction• HITLINTM – The Product

HITLINTM is an abbreviation for High Temperature Layered Insulation.

HITLINTM Industrial Insulation is high-density E-Glass product born of a revolutionary new manufacturing process that combines a specially processed E-Glass needle mat and inorganic binder to produce a solid high performance, low thermal conductivity, completely Non-Combustible and Unbreakable Thermal insulation. HITLINTM is made by Rolling Process (No Molding).

HITLINTM is a Patented Product Manufactured by M/s Se Woon T&S Co., Ltd, South Korea. HITLINTM is available in various forms like Pipe Cover, Elbow Cover, F-Board, R-Board and Felt. HITLINTM variants includes HG (w/o AlGC film) and HGA (with ALGC film).

Patent already registered in South Korea, Japan, China, Taiwan & Thailand. Patent Application is pending in USA, England, France, Germany, Belgium, Italy, The Netherlands,

Norway, Russia, Spain, Sweden, Swiss, Ukraine, Bahrain, Kuwait, Qatar, Saudi Arabia, The United Arab Emirates.

Certifications from Lloyds Register, DNV, BV, ABS, KTR, Komeri regarding Product Quality, Quality Parameters, Quality System, Design Assessment, Occupational Health & Safety Management System OHSAS etc

.

• Se Woon T&S Co., Ltd, South Korea – Manufacturer Se Woon T&S was founded in 1984 to manufacture Glass Tube & Sound Absorption

applications for Automobile Industries.

Se Woon developed the E Glass Fiber based Thermal Insulation product in 1997 with first commercial application in 2001 in Korean State Electricity Company.

Since then, Product has been widely used as a preferred Thermal Insulation in many Heavy Industries like Refinery, Petrochemicals, Power Plants, Shipbuilding etc

Manufacturing Capacity - 15,000 ton/year (equivalent to 1,623,376 m for Pipe Cover 8” x 50 mm )

• Dynaweld Engineering Company Private Limited – Sole Distributor in India

.

Introduction

Introduction• Energy Loss from the Insulation

• Method Used - Simplified Calculation of Heat Loss [ for surface Temp below 200 0C ] as per BEE – Chapter 5 Insulation and Refractory, Para 5.5 - Page no - 126S = [ 10 + ( Ts - Ta ) / 20 ] x [ Ts - Ta ]

» S = Surface heat loss in Kcal / Hr * M2

» Ts = Hot surface temp in 0C

» Ta = Ambient temp in 0C

» Total Heat Loss = S X A [ Surface area in M2 ]

» Thermal Conductivity of Insulation Material, Wind Speed has not been considered. However, Lower the Thermal Conductivity of the material, Lower the heat losses, Higher the wind speed, higher the Heat Losses.

ExampleSteam Pipe 4” (114 mm OD), Steam Temp 180 0C, Ambient Temp - 35 0C, Boiler Efficiency – 85%

Thermal Insulation – 75 mm LRB, Wind Speed – 0, Hours/Year – 7,920 (330 days),

GCV of Fuel – Lignite 3,100 Kcal/Kg, Imported Coal – 5,500 Kcal/Kg, Furnace Oil – 9,500 Kcal/Ltr

DesignActual

» Ts = Hot surface temp in 0C 45 50

» S = Surface heat loss (Kcal / Hr * M2 ) 105 161

» Heat Loss Per Year (Kcal/Meter of Pipe Length) 6,90,000 10,60,000

» Excess Heat Loss Per Year (Kcal/Meter of Pipe Length) 3,70,000

» Fuel Losses per year in Kg/Meter of Pipeline Length Lignite 140

Imported Coal 80

Furnace Oil 50

Higher the Surface Temperature, substantially higher heat losses.THINK OF UNREALISED POTENTIAL TO SAVE ENERGY, ENVIRONMENT AND MONEY AS WELL

~ 475 Kg Steam Loss/ Meter/Year

Additional Savings for Controlled Temperature

Environment 3,025 Kcal Energy Loss = 1 TR incremental Load on Chilling/

1.2 TR incremental Load on Cooling Tower

120 TR of Less AC Load per Meter of Pipeline per Year for Controlled

Environment

Introduction• Energy Loss from the Insulation – Traditional vs HITLINTM

ExampleSteam Pipe 4” (114 mm OD), Steam Temp 180 0C, Ambient Temp - 35 0C, Boiler Efficiency – 85%

Thermal Insulation – 75 mm LRB vs HITLIN 30 mm, Wind Speed – 0, Hours/Year – 7,920 (330 days),

GCV of Fuel – Lignite 3,100 Kcal/Kg, Imported Coal – 5,500 Kcal/Kg, Furnace Oil – 9,500 Kcal/Ltr

Traditional Insulation HITLINTM Design Actual

Design=Actual

• Ts = Hot surface temp in 0C 45 50 45

• S = Surface heat loss (Kcal / Hr * M2 ) 105 161 105

• Surface Area (M2/Meter of Pipe) 0.829 0.829 0.546

• Heat Loss Per Year (Kcal/Meter of Pipe Length) 6,90,000 10,60,000 4,55,000

• Excess Heat Loss Per Year (Kcal/Meter of Pipe Length) 3,70,000 6,05,000

Traditional Traditional Actual

Actual Vs Design V/s HITLIN Actual

Fuel Losses per year in Kg/Meter of Pipeline Length Lignite 140 195

Imported Coal 80 110

Furnace Oil 50 63

Steam 475 660

For Controlled Environment, Additional Losses TR 120 170

(per year in Kg/Meter of Pipeline Length)

Higher the Surface Temperature higher heat losses.

Higher the Surface Area Higher the Heat Losses

Higher the Thermal Conductivity Higher the Heat Losses

Chemical Composition

SiO2 50~55 Glass’s main component

Related thermal resistanceAl2O3 14~16

B2O3 7.3Glass’s accessory component

Related processing improvementMgO 3.3

CaO 16.7

Na2O

Decline alkali component, thermal resistanceK2O

Fe2O3

F2

1.7

ClassificationClassification Temperature( )℃Temperature( )℃TypeType

Manufacturing Process

X 750 (by Electron Microscope)

Binder Spray

High Speed Rotation Spinner Air Jets

Air Induction

Spinning

Binding & Twisting

Winding

X 750 (by Electron Microscope)

Glass Wool | Mineral Wool E Glass Fiber Glass Filament


Needle Punching

E-Glass fiber needle mat

Continuous E-Glass Large Micron FibersNo “Fiberglas®” Product is Comparable

Manufacturing Process (Patent Pending)

Drying with Microwave M/CRolling with inorganic binder



RollingRolling

DryingDrying

ALGCALGC

Center CuttingCenter Cutting

Side CuttingSide Cutting

PackingPacking

HITLINTM Product Range

110~160 ±10 ％

1 Meter wide x 5 – 40 Meter

Length-FELT

180±10 ％1 Meter x 1 Meter- Board (HGA)

200±10 ％-20 – 1,100 mmElbow Cover (HG | HGA)

200±10 ％1 Meter20 – 1,100 mmPIPE Cover (HG

| HGA)

ClassificationClassification ThicknessThickness ApplicationsApplicationsDiameter Diameter LengthLength Density (Kg/m3)Density (Kg/m3)

20 mm Onwards

20 mm Onwards

20 mm Onwards

12 mm 25 mm 40 mm

HGA variant has Coated Aluminum Foil

110~160 ±10 ％

1 Meter wide x 5 – 40 Meter

Length-

180±10 ％1 Meter x 1 Meter

-

200±10 ％-20 – 1,100 mm

200±10 ％1 Meter20 – 1,100 mmSteam/Thermic Fluid Pipelines, Valve, Flanges

Elbows

Flat Surfaces, Round Surfaces

HITLINTM Product FeaturesLow Thermal Conductivity across Temperature Range; Higher Energy Efficiency; Less Green House Gas emissions

Energy Savings

Safety No Hazardous Organic Chemical Binders; Non-Combustible; Significantly Less Dust

Easy to Install & Uninstall; Entirely Reusable after Maintenance; Reduced Turnaround Schedules.

Easy to Install & Reusable

No “controlled decomposition" (gassing off) upon initial heat-up or during the lifetime of insulation

ConsistentPerformance

pH Neutral: 7.6 pH Low Chloride Content

Chemistry

HITLINTM Product Features

Stable Process Parameters

Designed Performance for Years – Stable Process Parameters, Better Utilization of Utility Equipments and End Equipments

Less Pipe-Rack Space RequiredThinner Insulation plus, Higher Energy Efficiency

Design Savings

Best Dimensional Stability; virtually unbreakable and withstands physical actions without breakage

DimensionalStability

Suitable for -20 0C to 750 0C Temperature RangeHigh Temp. Applications

Life Span of over 20 Years; No Sagging; Maintains aesthetics of your state of the art plant; Suitable for high Vibration Conditions; Excellent Acoustics

Other

Insulation Product Comparison

Unit : kcal/m.h℃(70℃)

* Remark : Properties of other products can be slightly changed by manufacturing company.

0.030

0.040

0.050

0.060

0.070

0.080

0.090

0.100

50 100 150 200 250 300

Mean Temperature (C)

Th

erm

al C

on

du

cti

vit

y W

/m.K

HITLIN E Glass Fiber

Perlite

LRB of Different Make

Thermal Conductivity Comparison

Ca. Silicate


Neutral

Unit : kg/ ㎥

Linear Shrinkage at 650℃

* Remark. Properties of other products can be slightly changed by manufacturing company.* Remark. Properties of other products can be slightly changed by manufacturing company.

(±10%)

Unit : %


HITLINTM Certifications

HITLINTM Test Reports

KTR

(Korea Testing &

Research Institute)

1Thermal Conductivity

(W/m.K, Ave. Temp. 20±5 0C) ASTM C518:20020.031


(W/m.K, Ave.Temp. 50±5 0C) ASTM C518:20020.031


(W/m.K, Ave.Temp. 70±5 0C) KS L 9016:20050.032

4 Density (Kg/m3) KS L 9102:2003 199

5 Linear Contraction rate (650 0C) ASTM C356:2003 0.5 %

6 Cl- ASTM C871:1995 Acceptable ASTM C795

7 pH 7.6

8 Compressive Strength (Kpa) (at 5 % variation) ASTM165:2005 196

9 Water Vapor Sorption (%) ASTM C1104 :2000 2.1

10 UV/VIS(200~800nm) % - HG Type

UV/VIS(200~800nm) % - HGA Type0

Issuing AuthorityIssuing Authority No.No. DescriptionDescription Test ResultTest Result


KIMM(Korea Institute of

Machinery & Materials)

13 Non-Combustibility on HITLIN Felt Acceptable

Non-Combustibility

14 Non-Combustibility on HITLIN Pipe Cover Acceptable

FILK (Fire Insurers Lab.of Korea)

15Non-Combustibility

Class 1Acceptable

KTR 16 Gas Toxicity Test Acceptable

KRRI (Korea Railroad Reach Institute)

17 Oxygen Concentration ISO 4589-2 Over 90

BREBuilding Research

Establishment

18Surface spread of flame test

to BS 476 on HITLIN FeltClass 1

19Determination of weighted summation

of toxic fume R on HITLIN Felt

Acceptable

R = 0.089

20 Fire propagation test to BS 476 No Hazard

11Water Repellency (%)

KS L 9101:199999.7

KTL- Korea Testing Laboratory 12 Specific Heat (J/gk) 100 0C 1.10

KICM - Korea Institute of Construction Materials

DescriptionDescription Test ResultTest Result RemarksRemarksIssuing AuthorityIssuing Authority No.No.


Inter scienceCommunications

Ltd.

23BS 6853:1999 Appendix D,

Clause D8.4 Code of Practice For Fire Precautions

No HazardNon

-Combustibility

ABS(American Bureau of

Sipping)24 Non-Combustible Material

AmericanBureau of

Sipping

BV(Bureau Veritas) 25

Non-Combustible MaterialQuality system approval

Bureau Veritas

DNV(Det Norske Veritas) 26

Non-Combustible Material(Pipe & E/R equipment

including acoustic insulation)

Det Norske Veritas

LR(Lloyd's Register)

27E-Glass fiber basenon-combustible

thermal insulating material

Lloyd's Register

Operating Temp.Non

-Combustibility

CHONNAM NATIONALUNIVERSITY

(ENGINEERINGINSTITUTE)

28 Sound Absorption1000 Hz = 0.802000 Hz = 0.774000 Hz = 0.75

　

Govmark21

Smoke Density test on HITLIN Felt (ASTM E 662)

None

22 Radiant Panel ASTM E 162 None

No.No. DescriptionDescription Test ResultTest Result RemarksRemarksIssuing AuthorityIssuing Authority

HITLINTM Major Installations

KDHC PartKDHC Part

- Hwasung CHPG - Sangam Brench - Heat accumulator

- Hwasung CHPG - Sangam Brench - Heat accumulator

Power Plant PartPower Plant Part- Boryeong Thermal Power #7,8- Youngheung Thermal Power #3,4 - Taean Thermal Power #7,8 - Incheon Complex Thermal Power #2- Jeju internal-Combustion#2- KEPCO Lebanon S.A.R.L (ZAHRANI Power plant)- Gori Nuclear power plant- SIEMENS (Incheon Complex Thermal Power)

- Boryeong Thermal Power #7,8- Youngheung Thermal Power #3,4 - Taean Thermal Power #7,8 - Incheon Complex Thermal Power #2- Jeju internal-Combustion#2- KEPCO Lebanon S.A.R.L (ZAHRANI Power plant)- Gori Nuclear power plant- SIEMENS (Incheon Complex Thermal Power)

Petrochemical PartPetrochemical Part

-LG Petrochemical Co.,Ltd. (BPA Project)-Korea Kumho Petrochemical Co.,Ltd(BPA Project)

-LG Petrochemical Co.,Ltd. (BPA Project)-Korea Kumho Petrochemical Co.,Ltd(BPA Project)

Oil refining PartOil refining Part

-GS Caltex (No.2, No.3 HOU Project)-SK Energy (NEW FCC Project)

-GS Caltex (No.2, No.3 HOU Project)-SK Energy (NEW FCC Project)

Shipbuilding PartShipbuilding Part

- DSME- SHI- DSME- SHI

HITLINHITLINTMTM Major Performance List - Global Major Performance List - Global HITLINHITLINTMTM Major Performance List - Global Major Performance List - Global

1KDHC

(Korea District Heating Corp.) Sangam CES 2004

2 LG Petrochemical Co.,Ltd LG BPA P.J.T 2004

3 SIEMENS Incheon Complex Thermal 2004

4 LG Petrochemical Co.,Ltd M2 P.J.T 2005

5 GS Caltex #2 HOU P.J.T 2006

6 Doosan Heavy Industries & Construction Taean #7,8 2006

7 KDHC Hwasung CHPG P.J.T 2007

8 LG Petrochemical Co.,Ltd YM3 – MMA P.J.T 2007

No.No. CustomerCustomer ProjectProject Period (Year)Period (Year)

9 Taekwang Industrial Co.,Ltd Establishment more pipe 2007

10 SIEMENS Bugok P.J.T 2007

11 LG Petrochemical Co.,Ltd CCR P.J.T 2007

12 SK Energy NFCC P.J.T 2007

13KOMIPO

(Korea Midland Power Co.,Ltd)Boryeong thermal #7,8 2007

14 KUMHO P&B #2 BPA P.J.T 2008

15 LG Petrochemical Co.,Ltd LG #2 BPA P.J.T 2008

16 KOMIPO Jeju internal-Combustion #2 2008

KOMIPO Incheon Complex #2 2008

No.No. CustomerCustomer ProjectProject Period (Year)Period (Year)

17

HITLINHITLINTMTM Major Performance List - Global Major Performance List - Global HITLINHITLINTMTM Major Performance List - Global Major Performance List - Global

HITLINHITLINTMTM Installations - India Installations - IndiaHITLINHITLINTMTM Installations - India Installations - India

1 Nirma Limited Pharmaceutical 4,575 Meter*

2 Meghmani Group Chemical 125 Meter*

3 Indian Rayon Limited Captive Power Plant Demo

4 Welspun India Limited Captive Power Plant Demo

5 Banas Dairy Boiler House Demo

6 Adani Wilmar Limited Edible Oil Refinery Demo

7 Makson Pharmaceuticles Pharmaceutical 1,000 Meter*

8

No.No. CustomerCustomer ProjectProject Details Details

* Under Implementation

Excel Industries Ltd DemoPesticides

SK Energy HS steam line(size : 28” * 200T)

HITLINTM InstallationHITLINTM Installation

Calcium SilicateHITLINTM

HITLINHITLINTMTM Installation InstallationHITLINHITLINTMTM Installation Installation

Bo-ryung thermal power generation HRSG Line

Is Broken, Missing or Water-Logged Sagged Insulation Evident in Your Facility ?

HITLINTM InstallationHITLINTM Installation

HITLINTM Mineralwool | Glasswool Rockwool

SK Energy HS steam line(size : 28” * 200T)


Calcium SilicateHITLIN


Hyosung Co., Ltd. – Insulation replacement in Ulsan plant

LG Petrochemical Co., Ltd. BPA


Korea Midland Power Co., Ltd. Tae-an #7 & #8

HITLINHITLINTMTM Installation Installation HITLINHITLINTMTM Installation Installation

GS Caltex Storage Tank in Yeosu, KoreaHITLIN Board quantity installed : 47,067 ㎡ (941 ㎥ )

(Size : F-Board 20 mm of thick)

HITLINTM Installation HITLINTM Installation

Refinery Fuel Oil Tank(Size: 26’ Diameter x 32’ Tall)


HITLIN R-BOARD PERLITE R-BOARDLGPC M2- PROJECT , ITEM NO. A-DA107 (SIZE : ø 2,500 × 16,400) 기준

INSULATION FOR EQUIPMENT

1000mm

1000

mm

EQUIPMENT

300mm

600m

m

EQUIPMENT

실리콘

188 Pieces188 Pieces ( (25%25%)) 756 Pieces756 Pieces (100%) (100%)


Fig. IH01 Typical Details for Piping Insulation

New FCC/BDO PJT

PIPE INSULATION DETAIL

Typical Detail for Insulated Stub-in or Tee and insulated elbow

HITLINHITLINTMTM Installation Specifications (Pipe Cover) Installation Specifications (Pipe Cover)HITLINHITLINTMTM Installation Specifications (Pipe Cover) Installation Specifications (Pipe Cover)

Fig. IH05 Vertical Vessel Insulation Insulation Detail – Storage Tanks for Hot Service

A : Tank ShellB : InsulationC: Insulation anchor pins 305mm (12") on

centerD : Stagger vertical insulation joints and butt

tightlyE : Insulation Jacket SupportF : Corrugated jacket sheetG : 4mm x 16mm stainless steel sheet metal

screws. 150mm(6") centers (maximum), at every

vertical lap.H : 75mm(3") circumferential lapI : Band loops,space : approximately

2500mmJ : Vertical lap (100mm)K : 6.4 mm (1/4") x 38mm(1-1/2")lay bar 3.6m

(12'-0") long(maximum) Type 304 stainless steel. Use only on tanks above 6m (20'-0")

Every 12m (40')Space Approximately30m (100' and over)

45℃824 to 30m (80' to 100')

60℃618 to 24m (60' to 80')

90℃412 to 18m (40' to 60')

120℃36 to 12m (20'to 40')

Circumferential SpacingNumber of BarsTank Diameter

L : Stainless steel straps and seals installed at every circumferential seam of metal jacket and insulation and not over 610mm (24") on center. When hard block is used or when temperatures exceed 204 ,℃ use expander type springs.M : Bandloop (50mm)N : 19mm wide x 0.5mm thicknessO : stainless steel secrwP : S Clip (75mm)Q : "S" clips (see detail) space approximately 450mm (18") apart-minimum of 2 per shee Use 19mm x 0.5 mm strapping.R : 300mm (12") centers. By equipment vendorS : Insulation rod bar 3.6m (12'-0") long(maximum) carbon steel. Use only on tanks above 3.6m diameter. Insulation rod bar shall be installed as followed.

Space Approximately every 24m32m over120℃317 to 32m 180℃29 to 16m

3.6 to 8m Circumferential

SpacingNumber of BarsTank Diameter

HITLINHITLINTMTM Installation Specifications (Equipments) Installation Specifications (Equipments) HITLINHITLINTMTM Installation Specifications (Equipments) Installation Specifications (Equipments)

Korea Midland Power Co., Ltd. Boryeong #7 & #8 (May 2007 ~ March 2008)

HITLIN Pipe cover quantity installed : 8,623 m (992 M3)HITLIN Board quantity installed : 2,515 M2 (202 M3)

HITLINHITLINTMTM Major Performances – Power Plant Major Performances – Power Plant HITLINHITLINTMTM Major Performances – Power Plant Major Performances – Power Plant

SK Energy NEW FCC Project in Ulsan, Korea(2006~2008)HITLIN Pipe cover quantity installed : 341,072 m (10,451 M3)

HITLIN Board quantity installed : 61,867 M2 (4,736 M3)

HITLINHITLINTMTM Major Performances – Oil Refinery Major Performances – Oil RefineryHITLINHITLINTMTM Major Performances – Oil Refinery Major Performances – Oil Refinery

GS Caltex No.2 HOU Project in Yeosu, Korea(2005~2007)HITLIN Pipe cover quantity installed : 302,140 m (6,802 M3)

HITLIN Board quantity installed : 96,108 M2 (3,222 M3)

HITLINHITLINTMTM Major Performances – Oil Refinery Major Performances – Oil RefineryHITLINHITLINTMTM Major Performances – Oil Refinery Major Performances – Oil Refinery

LG BPA Project in Yeosu, Korea(2006~2007)HITLIN Pipe cover quantity installed : 45,975 m (588 M3)

HITLIN Board quantity installed : 5,281 M2 (217 M3)

HITLINHITLINTMTM Major Performances – Petrochemical Major Performances – PetrochemicalHITLINHITLINTMTM Major Performances – Petrochemical Major Performances – Petrochemical

Daewoo shipbuilding & Marine Engineering Co., Ltd., KoreaDALIA FPSO(drill ship) : HITLIN applied to all area

LNG ship : HITLIN applied to steam lineAll types of ship : HITLIN applied to exhaust gas pipe

HITLINHITLINTMTM Major Performances – Shipbuilding Major Performances – ShipbuildingHITLINHITLINTMTM Major Performances – Shipbuilding Major Performances – Shipbuilding

Reduced PipeRack

Reduced PipeRack

EnergySavingEnergySavingPractical

Space use

Practical Space

use

HITLINHITLINTMTM Installation Advantages Installation AdvantagesHITLINHITLINTMTM Installation Advantages Installation Advantages

Oil refining

GS CaltexNo.#2 HOU

Practical space use Reduce Pipe Rack

SK EnergyNew FCC

Reducing Heat Loss

Energy saving

Petrochemical

LG No.#1,2 BPAKumho No.#2 BPA

Increased Pipe efficiency,

BPA capacity

Increased Pipe efficiency due to reduction of TH’K

Power Plant

BoryeongYoungheung

Reduced weight, Reuse after Maintainace Practical space use

KDHCHwasung BrenchSangam Brench

Reinforce hot water temp.

Save fuel

Marine DSMESHI

Limited spaceutilization

Save fuel due to reduction of weight

ClassificationClassification PurposePurpose EffectEffect

HITLINHITLINTMTM Installation Purpose Installation PurposeHITLINHITLINTMTM Installation Purpose Installation Purpose

HITLINHITLINTMTM MSDS MSDSHITLINHITLINTMTM MSDS MSDS

This material does not seems to be harmful to animals, plants and fishes.

Hazards IdentificationHazards Identification

A. Appearance & aromaticity : odorless white color / solid of gray colorB. Main route of exposure : inhalation, skin, eye, etc. C. Potential effect on the health 1) short period : Continuous Filament Glass Fiber is mechanical stimulus. inhalation : temporary stimulus to mouth, nose, neck, etc. skin contacts with fiber or dust : itchy or temporary stimulus eye contacts : temporary stimulus inhalation : stimulus to stomach. 2) long period : Not effect on human body.D. Respiratory disease or skin disease patients from mechanical stimulus would be worse and more dangerous

Effect on the environmentEffect on the environment

Effect on human bodyEffect on human body

I o oRadon & derivative

(human 1, animal 1 :asbestos has been appointed its section in advance.)

Sufficient Evidence

IIB - -Glass Wool, Rock Wool,

Ceramic FiberLimited Evidence, but sufficient

evidence for animal

III - -Continuous filament

glass fiberInadequate Evidence

IV - - N/A Inadequate Evidence

Classifi-cation

Classifi-cation

Carcinogen valuation

Carcinogen valuation

ContentsContents ResultResultHumanHuman AnimalAnimal

- Classification of IARC - Classification of IARC

According to contents designated by IARC(Edition Apr.2008), America insulation industry society reported Continuous filament glass fiber have

inadequate evidence to cause cancer to human body.


Exposure routeExposure route

Inhalation

Determined by fineness. SATANTON hypothesis :

- Fineness (Filament Dia.) - continuous filament glass fiber > wools > asbestos - continuous filament fiber glass : impossible inhalation - wools : impossible inhalation - asbestos : possible inhalation

Eye contact

Temporary stimulus

Skin contact

Temporary stimulus


Classification of IARCClassification of IARC Solubility in bodySolubility in bodyDust inhalationDust inhalation

NOT carcinogenic (III grade)

Because diameter offilament is 3 to

10 times bigger than3 ㎛ . No possibility

of inhalation

High solubility in human

body - elimination

So far according to the result of study, there is no effect on human body, if workers wear appropriate equipment

(masks, gloves, etc.)


Toxicological InformationToxicological Information

Carcinogen : Indicated carcinogen valuation according to below organization

Continuous filament glass fiber

NO NO NO NO

Bind NO NO NO NO

IngredientIngredientACGIH

(American Conference of Governmental

Industrial Hygienists)

ACGIH(American Conference

of Governmental Industrial Hygienists)

IARC(International Agency

for Research on Cancer)

IARC(International Agency

for Research on Cancer)

NTP(U.S. National

Toxicology Program)

NTP(U.S. National

Toxicology Program)

OSHA(Occupational Safety

and Health Administration)

OSHA(Occupational Safety

and Health Administration)

Continuous filament glass fiber

NO NO NO

Bind NO NO

IngredientIngredient LD50 MouthLD50 Mouth LD50 SkinLD50 Skin LC50 InhalationLC50 Inhalation

NO


Disposal ConsiderationsDisposal Considerations

Transportation InformationTransportation Information

RCRA Hazardous Class : No Hazard

Shipping Manual of dangerous products

Freight ManualII Classification

Sea Pollution MaterialEPA Dangerous Products

Capacity Limit : AircraftNon-bulk Packaging

RQSpecific Standard

Bulk PackagingDesired Label

Packaging ExceptionID No.

Packing Group

No

Hazardous Class or Classification

No

DOT Vessel : No classification assigned


Aircraft : NoAircraft : No

Specific Standard : No

Proper Vessel : No classification assignedTDG Hazardous Classification : (1st) : No (2nd) : NoIMO Classification : No ICAO/IATA classification : NoID No. : No Packing Group : NoDesired Temp. : No Emergency Temp. : NoSchedule X II Capacity Limit : NoReportable Quantity for Shipping (USA) : No

IATA Packing Guide : 1) Passenger / Freight : No 2) Freight : No 3) Capacity Limit : No

Max. Net weight / Package : 1) Passenger / Freight : No 2) Freight : No 3) Capacity Limit : No


Regulatory InformationRegulatory Information

SARA TITLE III : Hazardous ClassificationAcute Health Hazard : Yes

Long Term Hazard : NoFire Hazard : NoPressure Hazard : NoReactivity Hazard : No

TSCA Status : Assigned contentsNSR Status : Assigned DSL

Reportable Ingredients

Sec.302/304 : None

Sec.313 : NoneCalifornia Proposition 65 : No classification assigned

Clean Air Act : No classification assigned

WHMIS (Canada) : Status : No supervision

WHMIS classification : None


HMIS (Hazardous Materials Identification System & NFPA (Notion Environmental Policy Act) Hazardous Class

NFPA Specific Hazard : None

HMIS Personal Protection : Supplied from employer

Other InformationOther Information

Acute Health Hazard 1 1

Combustibility 0 0

Reactivity 0 0

ClassificationClassification NEPANEPAHMISHMIS


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