hma hydraulic power carts - wainbee · •ergonomic control design simplifies operator training and...

HydraulicPower Carts

ISO 9001

Engineering ExpertiseFor decades we have used our expertise in hydraulics, pneumatics, controls and electromechanics to produce innovative systems for the aerospace industry. Our strength in control design allows us to provide the option of making customer systems “smarter” which reduces both training time and the chances of operator error. We use our engineering expertise to customize existing designs to exactly match customer requirements.

Managed Quality from Design to DeliveryWainbee Power Carts are designed, built and tested in compliance to ISO 9001 standard. This ensures complete and timely communication of customer requirements to our engineering and production departments as well as the thorough testing of all units against detailed checklists prior to shipment.

Aerospace Experience Wainbee has been serving the aerospace industry since 1957 when we began selling pneumatic tools to aircraft mainframers. Since then we have developed and built:

• Mobileandfixedhydrauliccircuitpressureandfunctionaltestingsystems for both mainframers and component manufacturers

• Fuselage pressure testers• Servo actuators and controllers for fuselage-to-wing joining systems• Custom Oxygen and Nitrogen booster assemblies

A Strong PartnerAn employee-owned, coast-to-coast company, Wainbee Limited provides components, systems and engineering expertise to many industries.Thisdiversification,alongwithaprudentapproachtogrowth,ensuresthatWainbeehasthefinancialstrengthtobeastrongpartnerregardlessofglobaleconomic conditions.

You can SEE and HEARthe DIFFERENCEBetterbuilt,quieter,efficient,versatile & better supported

Functional testing, flushing, pressure & leak testing for:• Service Centers (MRO’s)• OEM’s assembly plants• FBO’s• Aerospace component OEM’s

VANCOUVER • Duncan • Campbell River • Prince George • EDMONTON • Calgary • SaskatoonMISSISSAUGA • Kitchener • Winnipeg • MONTRÉAL • Québec • St-Georges • Sept-Îles • Halifax

1-888-WAINBEE (924-6233)wainbee.com

2016-04-01 0.5M

PLC-CONTROLLED UNITSOur HE series of hydraulic carts adds the power of PLC controls to the reliability and robustness of the HMA series.

Programs walk the operator through the hose connection and testing sequence reducing training times and the chance of errors.

Available in single, dual and triple circuit models customizable to your exact requirements.

Better Built• Full high grade 304 stainless construction instead of corrosion-prone painted regular steel.• Schematic drawings and instructions applied to the unit exterior with ceramic powder

rather than stickers or labels• Large reservoir capacity provides better heat dissipation and improved component life• Control cabinets built to CCSAUS standards

Quieter• In-tank pump system dramatically reduces noise levels on frames 0, 1 and 2

More Efficient• Highefficiencymotorsandpumpcontrolsreducepowerconsumption• Ergonomiccontroldesignsimplifiesoperatortrainingandreduceserrors

More Versatile• Widerangeofflowandpressurecombinations• 7000PSI/483Bar–(6000PSI/413Barfatiguerated)pressurefilter–nobypassandlargecapacityreturnlinefilter

Why Wainbee Hydraulic Power Carts are your Best Choice

OTHER STANDARD FEATURES• Easypressureandflowadjustment• Visualfilterpressuredifferentialindicator• Locking device• Generously sized cooling system• Handle also serves as hose and power cord hanger• Easily accessible air breather• Hourmeter• Pyrometer (temperature indicator)• Electrical reservoir level sensor• Phase reversing protection• Flow and pressure limitation charts on front panel exterior• Certifiedpressuregauge• Beacon light• Cabinet designed for easy access for maintenance• Fluid sample valve

When it comes to intelligence and ease-of-use, WAINBEE’S TESTERS are at the top of the class

1-888-WAINBEEw a i n b e e . c o m

HE6 Double circuit unit Partial Specifications

Motor sizes: 15 or 30 HP (11.2 or 22.4 kW)

Max Flows: 8.5 or 15 GPM @ 3000 PSI

(32.2 to 56.8 L/m @ 210 bar)

HE8 Single circuit functional test unit Partial SpecificationsMotor sizes: 5 or 10 HP (3.7 or 7.5 kW)Max flows: 2.2 to 5 GPM @ 3000 PSI

(8.3 to 18.9 L/m @ 210 bar)Hand pump operation: 0.19 cu. in./min @ 5000 PSI

(3cm3/stroke @ 350 bar)

HE7 Hydraulic circuit filling cartFilling cart provides clean oil for production, testing and mainte-nance needs.

Partial Specifications2 HP (1.49 kW) motor provides up to 7.5 GPM at 65 PSI. (28.4 L/min at 4.5 bar)

Compact TestersDifferent models of these units pressure test hydraulic circuits, fuel systems and bleed air systems using compressed nitrogen or shop air. Sturdy handles provide multiple mounting options and easy transport between workstations.

HE2 Triple circuit unit Partial Specifications

Max flows at peak pressureHE2: 15 HP (11.2 kW) motor

8.5 GPM @ 3000 PSI (32.2 L/m @ 210 bar)

HE2M: 30 HP (22..4 kW) motor15 GPM @ 3000 PSI (56.8 L/m @ 210 bar)

HE3 Single circuit unitPartial Specifications

Max flows at peak pressurePressure line proof:

0.66 GPM @ 5000 PSI (2.5 L/m @ 350 bar)

Functional slam test:6.5, 15 or 24 GPM @ 3000 PSI

(24.6, 56.8 or 91 L/m @ 210 bar)Nitrogen pre-test and purge: 500 PSI (35 bar)

Pressure, Leak and Functional Test Units Multifunction units flush, pressure test and functionally test aircraft hydraulic circuits. Sturdy welded construction with stainless steel cabinet and reservoir Well-designed access panels simplify maintenance Large diameter gauges and digital displays of key performance parameters Each unit features high capacity filtration and a cooling system that allows continuous operation Available in regular and high-flow models.

Functional Test, Filtration and Compact Test Units

Compact Testers

Notes: Flow rates will be reduced by 17% when running on 50Hz electric power. Higher flows and pressures available. Call us with your requirements

Contact us to get a copy of the HE brochure.

HMA MODELS Frame 0 Frame 1 Frame 2 Frame 3 Frame 4

Flow capacity 2 – 6 GPM (8 – 23 LPM) 10 – 11 GPM (38 – 42 LPM) 15 – 20 GPM (58 – 77 LPM) 25 – 35 GPM (96 – 135 LPM) 50 GPM (190 LPM)

Reservoir size 18 gallons (68 L) 30 gallons (113 L) 40 gallons (151 L) 70 gallons (265 L) 130 gallons (495 L)

Electric motor sizes 3 – 7.5 HP (2 – 6 kW) 15– 25 HP (11– 19kW) 25 – 40 HP (19 – 30 kW) 40 – 75 HP (30 – 60 kW) 100 – 200 HP (75 – 150 kW)

Width / height / depth (in.) 40 / 45 / 30 47 / 52 / 38 51 / 56 / 39 82 / 60 / 68 82 / 65 / 75

Width / height / depth (cm) 102 / 114 / 76 119 / 132 / 97 130 / 142 / 99 208 / 152 / 173 208 / 165 / 190

Weight Lb (kg) 475 (215) 600 (275) 750 (340) 2000 (900) 2800 (900 )

Pressure Range PSI (Bar) 150 – 3500 (10 – 241) 150 – 4500 (10 – 310) 150 – 4500 (10 – 310) 250 – 5000 (17 – 345) 250 – 5000 (17 – 345)

MODEL DESIGNATIONHMA

FRAME SIZESymbol Description

0 Frame 0

1 Frame 1

2 Frame 2

3 Frame 3

4 Frame 4

FLOWSymbol Description Frame Size

2 2 GPM (8 LPM)05 5.0 GPM (19 LPM)

6 6.0 GPM (23 LPM)

10 10 GPM (38 LPM)1

11 11 GPM (42 LPM)

15 15 GPM (58 LPM)2

20 20 GPM (77 LPM)

25 25 GPM (96 LPM)

330 30 GPM (115 LPM)

35 35 GPM (135 LPM)

50 50 GPM (190 LPM) 4

PRESSURESymbol Description

18 1800 PSI (124 bar)

30 3000 PSI (207 bar)

35 3500 PSI (241 bar)

40 4000 PSI (275 bar)

45 4500 PSI (310 bar)

50 5000 PSI (345 bar)

MOTOR VOLTAGESymbol Description

208 208 VAC

220 220-240 VAC

380 380-400 VAC

415 415 VAC

460 440-480 VAC

575 575-600 VAC

D Diesel Engine *

SPECIALSSymbol Description

None No special

X**** **** will be assigned at the factory

Example Model NumberHMA2-15304606E/2,5,11,13is a unit with frame size 2 and having a:

• maximum flow of 15 GPM• driven by a 460V / 3 Ph / 60 Hz

electrical motor• built with seals for handling Skydrol

or Hyjet, and having the followingaccessories:

• 25 ft. hose, a reservoir selector valve, electrical filter clogging indicator and temperature shut-off switch.

VOLTAGE FREQUENCYSymbol Description

5 50 Hz

6 60 Hz

OPTIONSSymbol Description

1 15 ft (4.6 m) hose kit

4 Dual system

5 Reservoir selector valve

6 Overflow aircraft return line

7 Reservoir fill hand pump

8 5000 PSI hand pump with a 1 micron non-bypass filter

9 Aircraft functional test kit

10 Nitrogen purge and pressure test kit

11 Electrical filter clogging indicator

12 Return line sight glass

13 Temperature shut-off switch

14 Tow trailer chassis

15 CE marked

FLUID TYPESym-bol

Description

E Skydrol & Hyjet (EPDM)

N MIL-H-5606(Nitrile)

VMIL-H-83282 (Fluorocarbon) MIL-H-87257

Better SupportedWainbee prides itself on following through with great after-sales support to make sure you are obtaining the greatest benefit possible from the operation of your hydraulicpower cart.

• Electrical control• Remote pressure control• Flow meter• Ceramic powder laser engraving

• Pressure gauge• Gauge calibration port• Flow control valve• By-pass valve

approved electrical panel

• Reservoir selector valve HMA 3

marked (Optional)

* For 15 GPM units