hochschule esslingen hydrosmart
Post on 13-Sep-2014
913 views
DESCRIPTION
Hochschule Esslingen - Hydrosmart. Presentation held by Prof. Dr. on October 26th, 2011 at the E-Mobility Symposium organized by the German State of Baden-Wuerttemberg at the W-Hotel in Los Angeles.TRANSCRIPT
1
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
2
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
IBZ - Overview of past projects
Projects 2003-2011
- Fuel Cell Test Bench 2kW - Natural Gas Reformer - Methanol Reformer - Fuel Cell Air Conditioning System - Portable Hybrid Fuel Cell Systems - Electric Two Wheelers - “Hydrofight“ Fuel Cell Scooter - “Simson“ Experimental Fuel Cell Trike - “Hydrotrailer“ Fuel Cell Range Extender - “Hysun3000“ World Record Vehicle - “Elektro Seven“ Electric Sports Car - “F-Cell Roadster“ Daimler Design Study - “Hydrosmart“ Fuel Cell Hybrid City Car - “Hydroboat“ Fuel Cell Hybrid Boat
3
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Hydrogen Powered Electric Plug-in Hybrid Car
A University Project - Sponsored by Daimler
4
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Schematic interconnection between all components
FC 48V/2,5kW
DC-DC 360V Bat 20kWh DMC 100kW HSM 70kW
CAN CPU
2.Gear 1:8,4
Charger 3kW
Touch LCD H2 39L/350bar Smart CPU
FC CPU
ITX PC PC Display
5
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging – Fuel cell stack
n Fuel Cell Ballard Mark 1020
n Power: 2,5 kW n Air cooled system
n Positioned in front of cooler
n Air cooling supplied by fan (not on the picture)
6
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging – Fuel cell system
frame fuel cell filter grill
n Fuel Cell Ballard Mark 1020
n Power: 2,5 kW n Air cooled system
n Positioned in front of cooler
n Air cooling supplied by fan (not on the picture)
7
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
n Modifications of the underfloor and rear axle
n Hydrogen storage: F-Cell Bottle from A-Klasse
(350bar / 297 mm dia)
Packaging – Hydrogen supply system
8
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging – Interior
n Touchscreen- Display [1] (System- display)
n Car-PC [2]
(Measuring system and CAN-Bus)
n On bord
Battery- charger [3]
1
2
3
9
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging – Electric drive system
n Original gearbox (fixed 2. gear
1:8,4) n Brusa Motor 70kW
HSM 6.17.12 n Adaptor plate
n Engine mounting
10
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging – Battery System
n Capacity: 20 kWh n Voltage (nom.): 320 V n Current (max.): 300 A (10s) n Total weight: 135 Kg
n Battery system : 704 Li-Po Cells
11
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging – whole underfloor design
12
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Comparison – Smart production car and Hydro smart
Smart Pulse - Engine 3-cyl. 4-Stroke 999 ccm water cooled - Torque 92 Nm - Total weight ca. 860 kg - Top speed 130km/h - Price 11.440 EURO (listed dealer price)
Hydro Smart - E-Motor Brusa HSM 6.17.12 water cooled - Torque >200 Nm - Total weight ca. 960 kg - Top speed 130km/h (limited) - Price 100.000 EURO (prototype)
13
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Participation Challenge Bibendum 2010 in Rio de Janeiro
14
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Challenge Bibendum 2010 in Rio de Janeiro
15
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Impressions - Challenge Bibendum 2010 in Rio de Janeiro
16
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Impressions - Challenge Bibendum 2010 in Rio de Janeiro
17
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Challenge Bibendum 2010 – Award Ceremony
18
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Awards for the Hochschule Esslingen
1.Place – winner of the rally
1.Place – best acceleration
1.Place – best handling
1.Place – best CO2-emission
Special Design Award
19
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Impressions - Challenge Bibendum 2010 in Rio de Janeiro
20
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Impressions - Challenge Bibendum 2010 in Rio de Janeiro
21
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
We want to thank our sponsors ….
www.ibz-es.de
www.hs-esslingen.de
22
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
23
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
The Idea: Tourism at the Lake Constance without emissions The Urban Buggy is a project of the Fuel Cell Institute at the University of Applied Science Esslingen. The idea was to build an electric powered buggy for the region of Lake Constance to show up electric vehicles in a touristic surrounding.
Tourism at Lake Constance
24
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
cost 2.790.- 3.999.- 5.399.- 3.999.- ?
performance 10,5 kW 13 kW 12,4 kW 8 kW 8 kW
weight 385 kg 290 kg 318 kg ? 230 kg
manufacturer Kinroad Epella PGO PGO Tank
Price > 10.000.- Price ~ 18.000.-
Overview conventional buggys
25
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Fuel Cell
2-3 kW
Hydrogen Tank
350 bar
Electric-Motor
10 kW
Battery
8 kWh
System Components
26
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Electr. storage Energy-Management (Hybrid-System)
Individual packaging for chosen basic model
H2 - storage Electric buggy Fuel cell
System-Integration
27
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Packaging Investigation
Battery
Fuel Cell
Charger
Battery management system
E-motor
Hydrogen tank
28
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Combustion Engine CVT-Gearbox Fuel-Tank Oil-Tank Radiator Exhaust Catalyst
Integration
Electric Motor Inverter Battery E-Gas
Removal
Conversion
The integration of the Fuel Cell System will be done in near future.
29
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Comparison – Eppella 250 II vs. Urban Buggy
Eppella 250 II - Engine 1-Zyl. 4-stroke 250 ccm water-cooled - Power 13 kW - Torque 17 Nm - Fuel tank 10l Super - Weight ~ 300 kg - Top speed 75 km/h - Price 5.129.- EURO
Urban Buggy - E-Motor Perm PMS 156 air-cooled - Power 14,5 kW - Torque 23 Nm (60 Nm peak) - Battery 5,6 kWh - Weight ~ 320 kg - Top speed 95 km/h - Price Prototype ~ 20.000.- EURO
30
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Lokal Zero Emissions Award
Challenge Bibendum Berlin 2011
CO2 Emissions Award
3.Place – Rally Innercity Quadricycles 1.Place – Best Acceleration Innercity Quadricycles
Award Ceremony with Klaus Wowereit (Major of Berlin)
31
Project: Hydro smart
Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de
Vision
the Vision: tourism with no emission • rental stations and tours • fast change batterie for shorter standing time
• eco-friendly and near to nature • quiet and emissionfree
Thank you very much for you attention!