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HOISTING EQUIPMENT CHAPTER 5 OF THE CURRENT LIFTING AND RIGGING CATALOGUE Reliability, secured. www.anchors.co.za

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Page 1: HOISTING EQUIPMENT - technorthrtb.co.za Equipment.pdf · HOISTING EQUIPMENT Chain Block 0.5 t ... • Fused brake disks on ratchet: ... • Reinforced double pawl brake system and

HOISTING EQUIPMENT

CHAPTER 5 OF THE CURRENT

LIFTING AND RIGGING CATALOGUE

Reliability, secured.

www.anchors.co.za

Page 2: HOISTING EQUIPMENT - technorthrtb.co.za Equipment.pdf · HOISTING EQUIPMENT Chain Block 0.5 t ... • Fused brake disks on ratchet: ... • Reinforced double pawl brake system and

32

HOISTING EQUIPMENT

Chain Block 0.5 t—3.2 t 5 t 10 t 20 t

■ Titan Tuff Chain Block – K-II

WITH OVERLOAD

PROTECTION

Factor of Safety 4:1

Main Features and Benefits

• Allsteelconstruction:maximisesimpactresistanceandensuresstrengthanddurabilityoftheuniteveninharshworkingenvironments• Sealedbearingsonloadwheelandpinionshaft:minimisestheefforttolifttheload• Grade100zincplatedloadchain:providesaweight-reducedchainwithhigherresistancetowearandenhancedresistancetocorrosion• Compact,light-weightunitwithlowheadroom:increasesliftheightandensureseasymanouveringoftheuniteveninconfinedworking

environments• Reinforceddoublepawlbrakesystem:providesmorereliablebrakes• Fusedbrakedisksonratchet:sealsdisksagainstwaterandotherfluidsandgenerallyprolongslifespanofthedisks• Castsafetylatches:preventslatchfrombendingunderload• Overloadprotection:safeguardsoperator,loadaswellastheunitfromdangersand/ordamageofoverloading.Overloadprotectioniscalibrated

at140%oftheWorkLoadLimit,e.g.a1tonunitwillnotallowaliftofmorethan1.4ton• Allload-bearingpartsmarkedfortraceability:deliverscompletemanufacturinghistory• Fullrangeofsparesavailable:maximisesserviceperformanceoftheunitsinceanypartcanbereplaced• CSIRtested

Instructions for the Safe Use

Onlytrainedstaffaretooperatethisequipment.Beforeusingtheunit,alwayscheckthefollowing:• Ratedcapacity(WorkLoadLimit)oftheunitiscorrectfortheload.• Suspensionpointsaresound,runwayandcarriagesaresuitablefortheequipment.• Loadwillbeliftedinaverticalplane.• Loadchaindoesnotshowanytwists,kinksorknots.• Chainlengthissufficienttolowertheloadfully.

Ingeneral,avisualinspectionoftheunitshouldbeconductedpriortouseandindependentlyinspectedevery6months,alongwithaprooftestonceayearconductedbyaregisteredLME/LMI.

Capacity No. of Falls

Std. Lift

Load Chain

Effort to Lift Load

Test Load

Hand Chain

Net Weight

Gross Weight

Extra Weight/m

A B C E F

[t] [m] [mm] [kN] [t] [mm] [kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm]

0.5 1 3.0 5.0 × 15 25 0.75 4.8 × 22.2 9.0 9.4 1.416 161 158 53 27.0 35.51.0 1 3.0 6.3 × 19 33 1.50 5 × 25 12.2 12.7 1.732 161 162 53 29.0 42.51.5 1 3.0 7.1 × 21 34 2.25 5 × 25 14.5 15.0 1.972 182 171 64 34.0 47.52 1 3.0 8 × 24 34 3.00 5 × 25 21.0 22.2 2.580 202 182 64 35.0 50.0

3.2 1 3.0 10 × 28 35 4.50 5 × 25 22.0 22.7 3.072 235 171 106 42.5 55.05 2 3.0 9 × 27(2) 39 7.50 5 × 25 40.0 41.5 4.710 282 192 133 46.5 63.0

10 4 5.0 9 × 27(4) 41 15 5 × 25 95.0 94.0 8.230 438 192 254 72.5 85.020 8 5.0 9 × 27(8) 41x2 30 5 × 25 259.0 289.0 16.460 873 192 416 92.0 92.0

Page 3: HOISTING EQUIPMENT - technorthrtb.co.za Equipment.pdf · HOISTING EQUIPMENT Chain Block 0.5 t ... • Fused brake disks on ratchet: ... • Reinforced double pawl brake system and

33HOISTING EQUIPMENT

Lever Hoist

■ Titan Tuff Lever Hoist – K-V

Factor of Safety 4:1

ComplieswithEN13157specifications.Eachchainblockisoperationallytestedto1.5timesratedcapacity.

0.8 t—3 t 6.3 t 9 t

WITH OVERLOAD

PROTECTION

Main Features and Benefits

• Allsteelconstruction:maximisesimpactresistanceandensuresstrengthanddurabilityoftheuniteveninharshworkingenvironments• Sealedbearingsonloadwheelandpinionshaft:minimisestheefforttolifttheload• Grade100zincplatedloadchain:providesaweight-reducedchainwithhigherresistancetowearandenhancedresistancetocorrosion• Compact,light-weightunitwithlowheadroom:increasesliftheightandensureseasymanouveringoftheuniteveninconfinedworking

environments• Reinforceddoublepawlbrakesystem:providesmorereliablebrakes• Fusedbrakedisksonratchet:sealsdisksagainstwaterandotherfluidsandgenerallyprolongslifespanofthedisks• Casttongueandgroovesafetylatches:optimisesresistancetosideimpactandbendingofthelatch• Gearandhandwheelcoverfastenedwithcapnuts:protectsthreadsfromdamageandsimplifiesmaintenance• Overloadprotection:safeguardsoperator,loadaswellastheunitfromdangersand/ordamageofoverloading.Overloadprotectioniscalibrated

at140%oftheWorkLoadLimit,e.g.a1tonunitwillnotallowaliftofmorethan1.4ton• Allload-bearingpartsmarkedfortraceability:deliverscompletemanufacturinghistory• Fullrangeofsparesavailable:maximisesserviceperformanceoftheunitsinceanypartcanbereplaced• CSIRtested

Cagedrollerbearingsonloadsprocket. Innovativehandwheelandknobdesign;nobrakediscrequiredmakingitdifferentfromconventionalfreewheelsystems.

Capacity No. of Falls

Std. Lift

Load Chain

Effort to Lift Load

Test Load

Net Weight

Gross Weight

Extra Weight/m

A B C D G

[t] [m] [mm] [kg] [t] [kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm]

0.8 1 3 5.6 × 15.7 29 1.2 5.7 6.0 0.7 144 119 280 245 23.51.6 1 3 7.1 × 19.9 34 2.4 8.0 8.3 1.1 159 126 335 265 32.03 1 3 10 × 28 37 4.8 15.0 16.0 2.3 190 159 395 415 39.0

6.3 2 3 10 × 28(2) 38 9.5 26.0 27.0 4.7 190 217 540 415 50.09 3 3 10 × 28(3) 40 13.5 40 46.5 6.6 196 298 680 415 72.5

Page 4: HOISTING EQUIPMENT - technorthrtb.co.za Equipment.pdf · HOISTING EQUIPMENT Chain Block 0.5 t ... • Fused brake disks on ratchet: ... • Reinforced double pawl brake system and

34

Capacity Std. Lift No. of Falls

Test Load

Load Chain Hand Chain

Pull to Lift Rated

Load

Net Weight

Gross Weight

Extra Weight

/m

A B C G

[t] [m] [t] [mm] Grade [mm] [kg] [kg] [kg] [kg] [mm] [mm] [mm] [mm]

0.5 3 1 0.75 5 × 15 80 4.8 × 22.2 25 9.0 9.4 1.416 127 144 285 371 3 1 1.5 6.3 × 19 80 4.8 × 22.2 33 12.2 12.7 1.732 147 157 315 45

1.5 3 1 2.25 7.1 × 21 100 4.8 × 22.2 34 14.5 15.0 1.972 147 174 340 492 3 1 3.0 8 × 24 100 4.8 × 22.2 34 21.0 22.2 2.58 179 204 380 523 3 2 4.5 9 × 27 100 5.5 × 23.6 35 22.0 22.7 3.072 147 206 475 675 3 2 7.5 9 × 27(2) 100 5.5 × 23.6 39 40.0 41.5 4.71 179 263 600 78

10 5 4 15 9 × 27(4) 100 5.5 × 23.6 41 89.4 96.9 8.23 179 367 740 6420 5 8 30 9 × 27(8) 100 5.5 × 23.6(2) 41 × 2 214.7 244.7 16.46 207 873 870 92

■ Titan Chain Block – VT-II

Factor of Safety 4:1

30tand50tunitsareavailableuponrequest.

Standard Features

• Meetsallpertinentworldstandards• GearsaredesignedinJapan• Compactdesignforlimitedheadroomapplications• Highstrengthsteelframeandgearcasebuilttobedurablefortheruggedneedsofconstruction,miningandrigging• Heattreatedspurgearefficientlydesignedtoprovidesmoothloadhandlingandlowhandchainpull• Reinforceddoublepawlbrakesystemandlargerdiameterpawlspringsensurereliablebrake• Openframedesignforeasycleaning,quickloadsheaveinspectionandeasyhoistmaintenance• LightweighthighstrengthGrade100alloysteelloadchain,excepton0.5tonand1tonunits• Castsafetylatchesonhooks• Zincplatedloadchain• CSIRtested

Optional Features

• Cagedrollerbearingsonloadsheave• Thrustbearingsinbottomhookassembly

Instructions for Safe Use

Onlytrainedstaffaretooperatethisequipment.Beforeusingtheunit,alwayscheckthefollowing:• Ratedcapacity(WorkLoadLimit)oftheunitiscorrectfortheload.• Suspensionpointsaresound,runwayandcarriagesaresuitablefortheequipment.• Loadwillbeliftedinaverticalplane.• Loadchaindoesnotshowanytwists,kinksorknots.• Chainlengthissufficienttolowertheloadfully.

Ingeneral,avisualinspectionoftheunitshouldbeconductedpriortouseandindependentlyinspectedevery6months,alongwithaprooftestonceayearconductedbyaregisteredLME/LMI.

HOISTING EQUIPMENT

Chain Block 0.5 t—3 t 5 t 10 t 20 t

Page 5: HOISTING EQUIPMENT - technorthrtb.co.za Equipment.pdf · HOISTING EQUIPMENT Chain Block 0.5 t ... • Fused brake disks on ratchet: ... • Reinforced double pawl brake system and

35HOISTING EQUIPMENT

■ Titan Lever Hoist – VT-II

Factor of Safety 4:1

Adependableleverhoistwithcapacitiesandfeaturesthatmakeitidealforallindustriallifting,pullingandpositioningapplications.

Standard Features

• Allsteelconstructionforexternalimpactresistance• High-strength,cold-formed,stampedsteelconstructionmakesitlighterinweightyetimpactresistantforlongerlife• Openframedesignprovidesaccessforeasycleaningandinspection• 360°handlerotationwithshortstroketoratchetloads• Rubbergriphandleforabettercomfortableoperation• Easyfreechainingoperation• Castsafetylatchesonhooks• CSIRtested

Advanced Features

• 360°rotationhandleneedsonly15positionloads,abigplusintightplaces• Responsiveloadcontrolthroughsixpiniongearteethandafourpocketloadsheave• Alloysteelloadchainisinductionweldedandquenchedforstrengthandendurance.1.5ton,3tonand6tonfittedwithGrade100chain• Forgedalloysteelhookshaveawidethroatopeningwithdeformationindicators.Hooksaredesignedtospreadat270—350%ofthe

ratedloadtoindicateaclearvisualwarningofhoistoverload

Capacity No. of

Falls

Load Chain Pull to Lift Rated

Load

Net Weight with 1.5 m

of Lift

Extra Weight /m

A B C D H

[t] [mm] Grade [kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm]

0.75 1 6.3 80 15 6.9 0.85 148 128 37 256 2951 1 6.3 80 20 7.1 0.85 148 128 45 256 310

1.5 1 7.1 100 18 9.7 1.11 163 148 47 368 3353 1 9.0 100 38 16.3 1.77 191 181 62 368 4056 2 9.0 100 39 26.7 3.55 191 244 78 368 550

0.75 t—3 t 6 tLever Hoist

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36HOISTING EQUIPMENT

Model Capacity Motor Power Lifting Speed No. of

Falls

Net Weight Gross Weight

50Hz 60Hz

SingleSpeed

DualSpeed

Single Dual Single Dual Single Dual Single Dual Single Dual

[t] [kW] [kW] [m/min] [m/min] [m/min] [m/min] [kg] [kg] [kg] [kg]

PS0100E — 1-E 1.5 — 4.7 — 5.6 — 1 63 — 69 —PS0200E — 2-E 1.5 — 2.3 — 2.8 — 1 74 — 81 —

PS005OL PS005OLD 0.5-L 1.0 1.5/0.5 6.7 6.7/2.2 8.0 8.0/2.6 1 58 63.5 64 69.5PS0050H PS0050HD 0.5-H 1.0 1.5/0.5 11.3 11.3/3.8 13.5 13.5/4.5 1 60 63.5 66 69.5PS0100L PS0100LD 1-L 1.0 1.5/0.5 4.7 4.7/1.6 5.6 5.6/1.8 1 58 63.5 64 69.5PS0100H PS0100HD 1-H 1.5 1.5/0.5 6.7 6.7/2.2 8.0 8.0/2.6 1 60 63.5 66 69.5PS0100NL — 1-NL 1.0 1.5/0.5 4.7 — 5.6 — 1 52.5 — 58.5 —PS0100NH — 1-NH 1.5 1.5/0.5 6.7 — 8.0 — 1 54.5 — 60.5 —PS0100L PS0100LD 2-L 1.0 1.5/0.5 2.3 2.3/0.8 2.8 2.8/0.9 2 70.5 75 76.5 81PS0200H PS0200HD 2-H 1.5 1.5/0.5 3.3 3.3/1.1 4.0 4.0/1.3 2 70.5 75 76.5 81PS0200NL — 2-NL 1.0 1.5/0.5 2.3 — 2.8 — 2 63 — 69 —PS0200NH — 2-NH 1.5 1.5/0.5 3.3 — 4.0 — 2 65.5 — 71.5 —PS0300L PS0300LD 3-L 1.0 1.5/0.5 1.5 1.5/0.5 1.8 1.8/0.6 3 84.5 87.5 97.5 100.5PS0300H PS0300HD 3-H 1.5 1.5/0.5 2.2 2.2/0.7 2.6 2.6/0.9 3 84.5 87.5 97.5 100.5PS0300NL — 3-NL 1.0 1.5/0.5 1.5 — 1.8 — 3 77 — 90 —PS0300NH — 3-NH 1.5 1.5/0.5 2.3 — 2.6 — 3 79 — 92 —PS0300S PS0300SD 2-S — 3/1 6.6 6.6/2.2 7.9 7.9/2.6 1 116.5 118 144.5 146PS0250S PS0250SD 2.5-S — 3/1 5.3 5.3/1.8 6.4 6.4/2.1 1 116 125 144 153PS0300S PS0300SD 3-S 3 3/1 4.3 4.3/1.4 5.2 5.2/1.7 2 134 136 162 164PS0500S PS0500SD 5-S — 3/1 2.6 2.6/0.9 3.2 3.2/1.0 2 145 154 173 182PS0750S PS0750SD 7.5-S — 3/1 1.8 1.8/0.6 2.1 2.1/0.7 3 195 204 223 232PS100S PS1000SD 10-S 3x2 3x2/1x2 2.6 2.6/0.9 3.2 3.2/1.0 6 334 351 392 407

PS1500S PS1500SD 15-S 3x2 3x2/1x2 1.8 1.8/0.6 2.1 2.1/0.7 8 400 417 468 485PS2000S PS2000SD 20-S 3x2 3x2/1x2 1.3 1.3/0.4 1.6 1.6/0.5 1 510 527 590 577

■ Electric Chain Hoist – PS

Standardlift3mPowersupply:SinglePhase220V—600V.3Phase220V—600VDutyRating:SinglePhase25%,3Phase45%

Single Phase

3 Phase

Capacity0.5(L),0.5(H).t

Capacity1(L),1(H).t

Capacity2(L),2(H).t

Capacity2(S).t

Capacity2.5(S),2.8(S).t

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37HOISTING EQUIPMENT

Model Capacity Min Distance between Hooks

A B C D E F G H

Single Dual Single Dual Single Dual Single Dual

[t] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

PS005OL(D) 0.5-L 530 530 — 630 630 260 260 270 270 350 137 123PS0050H(D) 0.5-H 530 530 — 630 630 260 260 270 270 350 137 123PS0100L(D) 1-L 530 530 — 630 630 260 260 270 270 350 137 123PS0100H(D) 1-H 530 550 — 630 630 260 260 270 290 350 137 123PS0100NL 1-NL 530 — — 460 — 260 — 270 — 350 137 123PS0100NH 1-NH 530 — — 460 — 260 — 270 — 350 137 123PS0100E 1-H 550 — — 630 — 260 — 290 — 350 137 123

PS0200L(D) 2-L 530 530 — 795 795 260 260 270 270 350 198 62PS0200H(D) 2-H 530 550 — 795 795 260 260 270 290 350 198 62PS0200NL 2-NL 530 — — 630 — 260 — 270 — 350 198 62PS0200NH 2-NH 530 — — 630 — 260 — 270 — 350 198 62PS0200E 2-H 530 — — 795 — 260 — 290 — 350 198 62

PS0300L(D) 3-L 530 550 — 925 925 260 260 270 290 370 210 145PS0300H(D) 3-H 530 550 — 925 925 260 260 270 290 370 210 145PS0300NL 3-NL 530 — — 700 — 260 — 270 — 370 210 145PS0300NH 3-NH 530 — — 700 — 260 — 270 — 370 210 145

PS0200S(D) 2-S 630 665 — 765 765 320 320 310 345 470 169 161PS0250S(D) 2.5-S 630 665 — 925 925 320 320 310 345 470 169 106PS0300S(D) 3-S 630 665 — 925 925 320 320 310 345 470 224 101PS0500S(D) 5-S 630 665 — 960 960 320 320 310 345 470 229 —PS0750S(D) 7.5-S 630 665 — 1170 1170 320 320 310 345 587 — —PS1000S(D) 10-S 630 665 885 1190 1190 320 320 310 345 1030 — —PS1500S(D) 15-S 630 665 1055 1360 1360 320 320 310 345 1200 — —PS2000S(D) 20-S 630 665 1245 1450 1450 320 320 310 345 1390 — —

■ Electric Chain Hoist – PS

Capacity3(L),3(H).t

Capacity3(S).t

Capacity5(S).t

Capacity7.5(H).t

Capacity:10(S).t

Capacity15(S).t

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38HOISTING EQUIPMENT

■ Electric Chain Hoist – PSM

Features

• Equippedwithtorquelimitdevicetoavoidoverload• Distancebetweenupperandlowerhangersisshorter• Simplepartsandlessmaintenance

Model Capacity Lifting Speed Motor Power

A B C D

50Hz 60Hz

4 P 6 P 4P 6P

Single Dual Single Single Dual Single

[t] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [kW] [mm] [mm] [mm] [mm]

PSM-0100A 1 — — 10 — — 12 0.4 730 300 230 75–200PSM-0200A 2 — — 10 — — 12 0.4 730 300 230 75–200

PSM-0100L 1 — — 12.5, 6.6 — — 15, 12, 8 0.4 730 300 230 75–200PSM-0100H 1 18.75 — — 22.5 — — 0.4 730 300 230 75–200PSM-0100D 1 — 20/6.6 — — 24/8 — 0.4 730 300 230 75–200PSM-0200L 2 — — 12.5, 6.6 — — 15, 12, 8 0.4 730 300 230 75–200PSM-0200H 2 18.75 — — 22.5 — — 0.4 730 300 230 75–200PSM-0200D 2 — 20/6.6 — — 24/8 — 0.4 730 300 230 75–200PSM-0300L 3 — — 12.5, 6.6 — — 15, 12, 8 0.4 730 300 250 100–300PSM-0300H 3 18.75 — — 22.5 — — 0.4 730 300 250 100–300PSM-0300D 3 — 20/6.6 — — 24/8 — 0.4 730 300 250 100–300PSM-0500L 5 — — 12.5, 6.6 — — 15, 12, 8 0.75 800 400 300 100–300PSM-500H 5 18.75 — — 22.5 — — 0.75 800 400 300 100–300

PSM-0500D 5 — 20/6.6 — — 24/8 — 0.75 800 400 300 100–300PSM-0750L 7.5 — — 12.5, 6.6 — — 15, 12, 8 0.75 900 510 380 100–300PSM-0750H 7.5 18.75 — — 22.5 — — 0.75 900 510 380 100–300PSM-0750D 7.5 — 20/6.6 — — 24/8 — 0.75 900 510 380 100–300PSM-1000L 10 — — 12.5, 6.6 — — 15, 12, 8 0.75 900 510 380 100–300PSM1000H 10 18.75 — — 22.5 — — 0.75 900 510 380 100–300PSM1000D 10 — 20/6.6 — — 24/8 — 0.75 900 510 380 100–300

■ Monorail Motorized Trolley

Model Motor Power Duty Rating Speed Ratio Motor Speed Module

[kW] [rpm]

MT040 0.4 4P 1:7.5 191 M3.5 × 13TMT075 0.75 4P 1:7.5 191 M4 × 12T

Single Phase

3 Phase

Capacity1(NL),1(NH).t

Capacity2(NL),2(NH).t

Capacity3(NL),3(NH).t

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39HOISTING EQUIPMENT

Electric Chain Hoist

Standardlift3mPowersupply:SinglePhase100V,220V,230V.3Phase220V–600VDutyRating:SinglePhase15%,3Phase40%

Special Features

• Controlvoltagetransformedinto24V/48Vtoeliminatepossibleaccidentcausedbycircuitshortandassuresafetyoperationwhenraining• Automaticmotorbrakesystemfeaturessimultaneousbrakinguponpowerfailureorswitchingoff• Dualbrakesystemassuressafeoperation• Limitswitchesholdloadchainfromrunningout• Advancedphaseerrorrelaykeepsmotormotionlessatincorrectpoweroperation• Optionalemergencystopfeaturesavailable• Optionalelectronicoverloadprotectionavailable

■ Electric Chain Hoist – BB

Capacity No. of Falls

Load Chain

Motor Power

Lifting Speed Net Weight Gross Weight

50Hz 60Hz

Single Dual Single Dual Single Dual Single Dual

[t] [mm] [kW] [m/min] [m/min] [m/min] [m/min] [kg] [kg] [kg] [kg]

0.5 1 7.1 1.5(1.8) 6.7 — 8.0 — 55 — 58.5 —1 1 7.1 1.5(1.8) 4.7 — 5.6 — 55 — 58.5 —2 2 7.1 1.5(1.8) 2.3 — 2.8 — 64.5 — 67 —

0.5 1 7.1 1.5(1.8) 6.79.2

6.7 / 2.29.2 / 3.1

8.011.0

8.0 / 2.711 / 3.7 — 50.5 — 53

1 1 7.1 1.5(1.8) 4.76.7

4.7 / 1.66.7 / 2.2

5.68.0

5.6 / 1.88 / 2 / 7 — 50.5 — 53

2 2 7.1 1.5(1.8) 2.33.3

2.3 / 0.83.3 / 1.1

2.84.0

2.8 / 0.64 / 1.3 — 61 — 64

3 3 7.1 1.5(1.8) 1.52.2

1.5 / 0 / 52.2 / 0.7

1.82.6

1.8 / 0.62.6 / 0.9 — 73 — 96

2 1 10 3.7 6.6 6.6 / 2.2 7.9 7.9 / 2.6 — 125 — 1552.5 1 11.2 3.7 5.2 5.2 / 1.7 6.4 6.4 / 2.0 — 130 — 1603 2 10 3.7 4.3 4.3 / 1.4 5.2 5.2 / 1.7 — 140 — 1705 2 11.2 3.7 2.6 2.6 / 0.9 3.2 3.2 / 1.0 — 153 — 183

7.5 3 11.2 3.7 1.8 1.8 / 0.6 2.1 2.1 / 0.7 — 195 — 23010 4 11.2 3.7 × 2 2.6 2.6 / 0.9 3.2 3.2 / 1.0 — 410 — 470

Single Phase

3 Phase

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40

■ Plain Beam Trolley – TP Series

Model Work Load Limit

Test Load

Min Radius Curve

A B C F H I-Beam Recommended

Net Weight

Gross Weight

Packing Measurements

(L×W×H)M E Min

[t] [kN] [m] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg] [cm]

TP0.5 0.5 7.40 0.9 208 196 190 3 108 68—126 9 5.3 5.8 22 × 17 × 6TP1.0 1.0 14.70 1.0 242 236 211 3 115 80—146 9 8.7 9.5 26 × 20 × 7TP1.5 1.5 22.06 1.0 260 260 226 3 120 80—146 9 12.3 12.8 27 × 27 × 24TP2.0 2.0 29.40 1.1 280 273 236 3 130 80—168 10 10.4 11.4 30.5 × 23 × 8TP3.0 3.0 44.10 1.3 300 320 295 3 164 88—168 10 24.0 25.0 34 × 27 × 10TP5.0 5.0 73.55 1.4 316 366 334 3 177 100—170 12 36.0 46.0 37 × 27 × 11TP10 10.0 147.10 1.7 343 389 460 3 237 122—203 22 83.0 108.0 48 × 42 × 20

HOISTING EQUIPMENT

Geared Beam Trolley

Plain Beam Trolley

Factor of Safety 4:1

Features for Geared and Plain Beam Trolleys

• Adjustabletoanybeamwidth,simplybyadjustingthenumberofspacers• Thewheelsaremadetofitanyshapeofbeam,i.e.I-BeamorRSJtypes• Highgradesealedballbearings• Withanti-dropplates• Operationallytestedto150%oftheWorkingLoadLimitandissuedwithanindividualtestcertificate

■ Geared Beam Trolley – TG Series

Model Work Load Limit

Test Load

Forceto Move

Load

Min Radius Curve

A B C F H I-Beam Recommended

Net Weight

Gross Weight

Packing Measurements

(L×W×H)M

[t] [kN] [N] [m] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg] [cm]

TG0.5 0.5 7.40 60 0.9 248 196 190 3 108 68—126 9.0 10.0 26 × 21 × 15TG1.0 1.0 14.70 80 1.0 280 236 211 3 115 80—146 14.0 15.0 28 × 25 × 17TG1.5 1.5 22.06 110 1.0 307 260 226 3 120 80—150 15.3 15.8 31 × 27 × 24TG2.0 2.0 29.40 140 1.1 318 273 236 3 130 80—168 16.0 17.0 32 × 28 × 19TG3.0 3.0 44.10 150 1.3 340 320 295 3 164 88—168 24.0 25.0 34 × 33 × 22TG5.0 5.0 73.55 170 1.4 365 366 334 3 177 100—170 36.0 48.0 38 × 37× 27TG10 10.0 147.10 320 1.7 410 389 460 3 237 122—203 90.0 106.0 51 × 49 × 44TG15 15.0 220.65 250 2.2 420 500 446 3 270 122—203 121.0 132.0 43 × 51 × 461

Factor of Safety 4:1

Standardlift3m

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41HOISTING EQUIPMENT

AB

C

C

DA

AF

E

B

C

D

EG

HI

JK

LMN

OP

E

AF

D

J

B

KL

C

N

TP-Series

Installation

1. Beamtrolleysshouldonlybeinstalledbyacompetentperson.2. MeasuretheI-beamflangewidth(A)3. Anequalnumberofspacers(B)shouldusedoneithersidewheninstallingtheplaintrolley.4. OncethetrolleyisassembledandmountedontheI-beam,tightentheloadbarlocknut(C)andsuspendalightloadtotest.Whenthe

wheels(D)areflushwiththeI-beam,tightenthelocknutcompletely.5. Toadjusttheclearancedistancebetweentherollingsleeve(M)andtheI-beamonthegearedtrolley,loosentheaxlelocknut(P)andmove

theaxle(O)totherequireddistancebeforetighteningtheaxlenutagain.

Safe use instructions

1. EnsurethatthetrolleyisofthecorrectWorkLoadLimit(WLL)fortheloadandthereissufficientadjustmenttofitthebeamwidth.2. Adjustthetrolleytoallowapproximately1.5mm-3mmsideclearance(F)betweenthewheelflangesandthebeamflange.3. Ensurethatthebeamisfittedwithsuitableendstops.4. Onlyuseforloadssuspendeddirectlybelowthetrolley.Donotsidepull.5. Alwayspushratherthanpulltheloadsuspendedonthetrolley.6. Nevertravelaloadoveranybody.7. Onceinstalledcheckthetrolleytoensurethatthereisfreeandsafetravelalongthebeam.8. Alwaysensurethatthetrolleyiskeptcleanandthemovingpartsarelubricated.9. Neverexceedthestatedpullforceforthehandchainonthegearedtrolley.10.Bearings,gearsandI-beamsurfaceshouldbewellgreasedregularlyandallboltsandnutscheckedtomakesuretheyaretight.

Inspections

Inspectionsshouldbecompletedbyacompetentpersonbeforeuseandatintervalsofatleast3monthsorsoonerifdeemednecessary.Ifyouareinanydoubtastothesuitabilityoftheproductforyourapplication,pleasecontactAnchorIndustries’salesdepartmentforfurtherinformation.

AB

C

C

DA

AF

E

B

C

D

EG

HI

JK

LMN

OP

E

AF

D

J

B

KL

C

N

TG-Series

AB

C

C

DA

AF

E

B

C

D

EG

HI

JK

LMN

OP

E

AF

D

J

B

KL

C

N

A I-beamwidthB SpacersC LoadbarlocknutD TrolleywheelsE HandwheelgearF SideclearanceG HandchainwheelH HandchainwheelshaftI HandchainJ LoadbarK RightsideplateL HangerplateM RollingsleeveN LeftsideplateO AxleP Axlelocknut

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42HOISTING EQUIPMENT

■ Beam Clamp

Beam Clamp

Work Load Limit

Test Load Jaw Opening

AMax

B C D E F GMin

H Net Weight

Packing Size

Min Max Min Max

[t] [t] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [mm]

1 1.5 75—220 260 180 360 64 5 215 102 155 25 22 4.5 430 × 100 × 170

2 3 75—220 260 180 360 74 6 215 102 155 25 22 5 430 × 100 × 170

3 4.5 80—320 354 235 490 103 8 260 140 225 45 24 10.5 390 × 140 × 340

5 7.5 80—320 354 235 490 110 10 260 140 225 45 28 11 390 × 140 × 340

10 15 80—350 400 250 520 120 12 280 160 230 70 44 16 550 × 170 × 280

Factor of Safety 4:1

Operationallytestedto150%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.

Safe use instructions

1. Alwaysreadthesafeuseinstructionsbeforeusingaclamp.2. Beamclampsaresuitableforcreatingatemporaryorsemi-permanenthoistanchorpoint.3. EnsurethattheI-beamandsupportingstructureiscapableofcarryingthefullloadrequired.4. Neveroverloadabeamclampandpreventthejerkingofloads.5. Neveruseabeamclampasananchorpointtoliftpeople.6. Onlyacompetentpersonshouldinstallabeamclamp.7. Alwayskeepyourdistanceduringliftingandloweringofaload.8. Nevertraveltheloadoveranybody.9. Anyweldingtothebeamclampisforbidden,thiscaninfluencethehardnessandstrengthoftheclamp.10. Alwaysensurethatthebeamclampiscentredinthemiddleoftheloadtobeliftedanddonotswingtheload.11. Neverforcethehookofthehoistintotheattachmenteyeorfittingofthebeamclamp.

Inspections

1. Inspectionsshouldbecompletedbyacompetentperson,beforeuseandatintervalsofatleast3monthsorsoonerifdeemednecessary.2. Onceinspectedmakesurethatthebeamclampiscleanedandworkingpartslubricatedbeforereturningtoservice.3. NeveruseabeamclampwithoutaWLLoraserialnumberthatcanbelinkedtoavalidcertificate.

DO NOTUSE

3.0°

DO NOTUSE

TIGHTENLOOSEN

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43

30°

45°100%WLL

60° 75%WLL

50%WLL

DO NO TUSE

100%WLL

45°45°

50%WLL

50%WLL

50%WLL

100%WLL

45°45°

50%WLL

50%WLL

LOCK

UNLOCK

■ Vertical Lifting Clamp – DSQ-A Series

■ Universal Lifting Clamp – DSQ-C Series

■ Horizontal Lifting Clamp – DHQ Series

Model Work Load Limit Test Load Jaw Opening Net Weight

[t] [t] [mm] [kg]

DSQ-A1 1.0 2.0 0—22 3.8

DSQ-A2 2.0 4.0 0—30 6.0

DSQ-A3 3.0 6.0 0—35 9.3

DSQ-A4 4.0 8.0 0—45 18.5

DSQ-A5 5.0 10.0 0—50 33.0

DSQ-A10 10.0 20.0 0—50 48.5

Model Work Load Limit Test Load Jaw Opening Net Weight

[t] [t] [mm] [kg]

DSQ-C1 1.0 2.0 0—22 3.8

DSQ-C2 2.0 4.0 0—30 6.0

DSQ-C3 3.0 6.0 0—35 9.3

DSQ-C4 4.0 8.0 0—45 18.5

DSQ-C5 5.0 10.0 0—50 33.0

DSQ-C10 10.0 20.0 0—50 48.5

Model Work Load Limit Test Load Jaw Opening Net Weight

[t] [t] [mm] [kg]

DHQ1-30 1.0 2.0 0—30 4.0

DHQ2-35 2.0 4.0 0—35 7.2

DHQ3-40 3.0 6.0 0—40 8.0

DHQ4-45 4.0 8.0 0—45 8.5

DHQ5-50 5.0 10.0 0—50 9.0

FactorofSafety5:1Operationallytestedto200%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.

FactorofSafety5:1Operationallytestedto200%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.

FactorofSafety5:1Operationallytestedto200%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.

Safe use instructions (Always read before using a clamp)

1. Theliftingclampsaresuitableforliftingandtransportingofsteelplateswithamaximumhardnessof37HrC(345HB,1166N/mm²).2. Theliftingclampsaresuitableforusageinnormalatmosphericconditions,between-40°Cand+100°C.3. Neveroverloadaclampandpreventthejerkingofloads.4. Whenloadingalwaysusethewholejawdepth.5. Neverliftmorethanoneplateatthesametime.6. Alwayskeepyourdistanceduringliftingandloweringofaload,nevertraveltheloadoveranybody.7. Anyweldingtotheclampisforbidden,thiscaninfluencethehardnessandstrengthoftheclamp.8. Horizontalliftingclampsmustonlybeusedinpairsandshouldneverbeusedtodragorturnaload.9. Whenliftingasteelplatefromtwopoints,alwaysliftfromthecentreofbalance.10. Whenliftingalongplate,liftatfourormorepointsanduseaspreaderbeamifpossible.11. Ifmorethantwogripperteetharebroken,theclampcannotbeused.

HOISTING EQUIPMENT

Horizontal Lifting Clamp Universal Lifting ClampVertical Lifting Clamp

Effects of Side Loading on WLL

30°

45°100%WLL

60° 75%WLL

50%WLL

DO NO TUSE

100%WLL

45°45°

50%WLL

50%WLL

50%WLL

100%WLL

45°45°

50%WLL

50%WLL

LOCK

UNLOCK

30°

45°100%WLL

60° 75%WLL

50%WLL

DO NO TUSE

100%WLL

45°45°

50%WLL

50%WLL

50%WLL

100%WLL

45°45°

50%WLL

50%WLL

LOCK

UNLOCK