honeywell unisim and urt

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    Prospects for Application of Hi-Tech Energy-SavingSolutions to Oil Refining and Petrochemical Facilities ofRussia and CIS Countries

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    Honeywell Proprietary

    Honeywell.com

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    Potential for energy consumption cutdown by energy efficientactions in Russia in 2030, by sector

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    Feasibility study of the use of energy-saving systems

    Approaches to energycapacities increase

    Payback period Environmental impact

    Coal 10 to 15 years Adverse

    Nuclear energy 20+ years Tolerable

    Renewable energy sources:wind, solar energy etc.

    Exceeds equipment'sreasonable service life

    Not worse

    Energy-saving technologies 3 to 5 years Not worse

    It is evident that energy-saving technologies are the best investment, but why don't they do more in

    this aspect in Russia and CIS countries?

    Energy producers and sellers are not interested

    The regulations of utility companies' operation still encourage investment, but don't encourage

    energy saving

    An increase of energy production is preferred instead of its saving

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    Comparative efficiency of approaches to energy saving improvementin oil refining

    Approaches Improvement, % Energy saving,

    $ million/year basedon 100,000 barrels/dayproduction

    Improved process control 2-4 1.5 3

    Improved heat regeneration 4-8 3 6

    Implementation of advancedtechnologies

    3-8 3 6

    Improved operation of powerinstallations

    2-3 1.5 2.5

    Total 11 - 23 9 17.5

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    Betteroperation

    of power

    installations

    Better

    controlof

    processes.

    Higher regeneration

    of heat

    Advanced technologies

    Lower costs

    Higher

    efficiency of

    facilities

    Better operations monitoring

    Process optimization

    Integration of heat-related processes

    New catalysts and technologies

    Reduction of losses and leakage

    Better arrangement/allocation of facilities

    Balance of consumption and production

    Optimization of turbine and boiler operation

    Lower losses

    Fuel blend optimization

    Lower energy

    consumption

    Prospects for higher energy efficiency in oil refining and petrochemistry

    Efficient use of

    energy in processes

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    Honeywell and Energy Efficiency

    Over 50 percentof Honeywell's businesstoday are energy efficiency-related solutions.

    Our products are used in over 150 million houses, 10 million commercialbuildings, and 5000 enterprises worldwide.

    In recent years, Honeywell has completed over $5 billion worth of projectsdirectly related to higher energy efficiency.

    Honeywell offers technologies for industry, transport, and commercial and civilengineering.

    Honeywell's experience shows that application of its energy-saving technologiesenables a 15%-25% cutdown of energy consumption in oil refining.

    GREEN JOBS

    http://honeywellnow.com/2009/06/16/overview-of-honeywell%e2%80%99s-energy-related-technologies-and-services/
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    Focus on technological efficiency and energy saving

    Oil Refining & Petrochemistry Over 70 processes in more than 6,000 installations

    worldwide

    Over 100 catalysts supplied worldwide

    Integration of processes, materials, and equipment

    Gas processes, H2 and power engineering

    Renewable energy sources and chemicals Accent on biotechnologies for conversion into fuels

    Technologies for environmental product manufacturing

    Molecular sieves & Adsorbents Portfolio of over 250 products

    / UOP

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    Architecture of Honeywell's integrated solution for production control and energy use atenterprises Adv anced Energy Solut ions (AES Suite)

    PHD database

    DCS and SCADA

    Advanced Combu st ion

    Control ()Steam pressure cont rol and moni tor ing

    Tools: UNISIM (mod eling) and URT (Profit Suite infrastru cture)

    Instrumentat ion

    Plant Performanc e Monito r ing(PPM)

    Plant

    Performanc e Optimizer

    (PPO)

    Honeywel l Advanced

    Energy Solut ions

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    Advanced Combustion Control (ACC)

    Process optimizationControl circuit stabilization

    Optimization of the air-fuel ratio

    Heat loss minimization

    Exhaust gas control

    NOx level reductionStrict control of CO restrictions

    Coordinated control of fuel and air feed channelsAnalyzing trends for both channels

    Multivariable control with optimization

    These solutions may be used for various

    process units: furnaces, incinerators, flare

    units at gas and oil fields, boiler

    plants etc.

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    E

    LA-B

    ACC

    Schematic diagram of ACC

    ACCACC Coordinator

    ACC Optimizer

    Continuously assesses gascomponent values in the blend(O2, CO, NOx)

    Tracks the preset emission limits(CO/NOx)

    Calculates the optimal air-fuel ratio

    Coordinates feeding thepreset air and fuel quantities

    in the blendAnalyzes trends for eachchannel

    Maintains the preset blend ratioin the furnace

    1

    2

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    Master Pressure Control (MPC): Tool for steampressure control in power installations

    Efficient steam pressure control ensures maximum utilization of thegenerating capacities, optimizing turbine and boiler operation andpreventing their unscheduled shutdowns.

    MPC stabilizes the steam pressure in process units at the presetlevel, and ensures the balance of steam generation andconsumption.

    The MPC operation is based on algorithms of multivariable predictioncontrol.

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    Honeywell's solutions for safety and security in the fuel & energy complex

    Digital video

    Corrosion monitoring

    Perimeter control

    Safe equipmentshutdown system

    Shutdown tracking and analysis

    Flame and smokedetectors

    Equipment accesscontrol

    Diagnostics

    Marine barriers

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    Honeywell solutions for buildings

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    Maxon and Callidus: Energy-saving combustion technologies

    Flare systemsBurners Oxidant control systems

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    "Energy efficiency is a strategic issue for the nation'sdevelopment. .Here, new technologies should be used,and in some cases we must not just offer them to customers,but rather implement them in an "iron grip", otherwise there

    will never be any transition

    President of the Russian Federation

    Dmitry A. Medvedev