honeywell unisim and urt
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Prospects for Application of Hi-Tech Energy-SavingSolutions to Oil Refining and Petrochemical Facilities ofRussia and CIS Countries
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Potential for energy consumption cutdown by energy efficientactions in Russia in 2030, by sector
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Feasibility study of the use of energy-saving systems
Approaches to energycapacities increase
Payback period Environmental impact
Coal 10 to 15 years Adverse
Nuclear energy 20+ years Tolerable
Renewable energy sources:wind, solar energy etc.
Exceeds equipment'sreasonable service life
Not worse
Energy-saving technologies 3 to 5 years Not worse
It is evident that energy-saving technologies are the best investment, but why don't they do more in
this aspect in Russia and CIS countries?
Energy producers and sellers are not interested
The regulations of utility companies' operation still encourage investment, but don't encourage
energy saving
An increase of energy production is preferred instead of its saving
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Comparative efficiency of approaches to energy saving improvementin oil refining
Approaches Improvement, % Energy saving,
$ million/year basedon 100,000 barrels/dayproduction
Improved process control 2-4 1.5 3
Improved heat regeneration 4-8 3 6
Implementation of advancedtechnologies
3-8 3 6
Improved operation of powerinstallations
2-3 1.5 2.5
Total 11 - 23 9 17.5
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Betteroperation
of power
installations
Better
controlof
processes.
Higher regeneration
of heat
Advanced technologies
Lower costs
Higher
efficiency of
facilities
Better operations monitoring
Process optimization
Integration of heat-related processes
New catalysts and technologies
Reduction of losses and leakage
Better arrangement/allocation of facilities
Balance of consumption and production
Optimization of turbine and boiler operation
Lower losses
Fuel blend optimization
Lower energy
consumption
Prospects for higher energy efficiency in oil refining and petrochemistry
Efficient use of
energy in processes
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Honeywell and Energy Efficiency
Over 50 percentof Honeywell's businesstoday are energy efficiency-related solutions.
Our products are used in over 150 million houses, 10 million commercialbuildings, and 5000 enterprises worldwide.
In recent years, Honeywell has completed over $5 billion worth of projectsdirectly related to higher energy efficiency.
Honeywell offers technologies for industry, transport, and commercial and civilengineering.
Honeywell's experience shows that application of its energy-saving technologiesenables a 15%-25% cutdown of energy consumption in oil refining.
GREEN JOBS
http://honeywellnow.com/2009/06/16/overview-of-honeywell%e2%80%99s-energy-related-technologies-and-services/ -
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Focus on technological efficiency and energy saving
Oil Refining & Petrochemistry Over 70 processes in more than 6,000 installations
worldwide
Over 100 catalysts supplied worldwide
Integration of processes, materials, and equipment
Gas processes, H2 and power engineering
Renewable energy sources and chemicals Accent on biotechnologies for conversion into fuels
Technologies for environmental product manufacturing
Molecular sieves & Adsorbents Portfolio of over 250 products
/ UOP
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Architecture of Honeywell's integrated solution for production control and energy use atenterprises Adv anced Energy Solut ions (AES Suite)
PHD database
DCS and SCADA
Advanced Combu st ion
Control ()Steam pressure cont rol and moni tor ing
Tools: UNISIM (mod eling) and URT (Profit Suite infrastru cture)
Instrumentat ion
Plant Performanc e Monito r ing(PPM)
Plant
Performanc e Optimizer
(PPO)
Honeywel l Advanced
Energy Solut ions
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Advanced Combustion Control (ACC)
Process optimizationControl circuit stabilization
Optimization of the air-fuel ratio
Heat loss minimization
Exhaust gas control
NOx level reductionStrict control of CO restrictions
Coordinated control of fuel and air feed channelsAnalyzing trends for both channels
Multivariable control with optimization
These solutions may be used for various
process units: furnaces, incinerators, flare
units at gas and oil fields, boiler
plants etc.
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E
LA-B
ACC
Schematic diagram of ACC
ACCACC Coordinator
ACC Optimizer
Continuously assesses gascomponent values in the blend(O2, CO, NOx)
Tracks the preset emission limits(CO/NOx)
Calculates the optimal air-fuel ratio
Coordinates feeding thepreset air and fuel quantities
in the blendAnalyzes trends for eachchannel
Maintains the preset blend ratioin the furnace
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Master Pressure Control (MPC): Tool for steampressure control in power installations
Efficient steam pressure control ensures maximum utilization of thegenerating capacities, optimizing turbine and boiler operation andpreventing their unscheduled shutdowns.
MPC stabilizes the steam pressure in process units at the presetlevel, and ensures the balance of steam generation andconsumption.
The MPC operation is based on algorithms of multivariable predictioncontrol.
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Honeywell's solutions for safety and security in the fuel & energy complex
Digital video
Corrosion monitoring
Perimeter control
Safe equipmentshutdown system
Shutdown tracking and analysis
Flame and smokedetectors
Equipment accesscontrol
Diagnostics
Marine barriers
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Honeywell solutions for buildings
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Maxon and Callidus: Energy-saving combustion technologies
Flare systemsBurners Oxidant control systems
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"Energy efficiency is a strategic issue for the nation'sdevelopment. .Here, new technologies should be used,and in some cases we must not just offer them to customers,but rather implement them in an "iron grip", otherwise there
will never be any transition
President of the Russian Federation
Dmitry A. Medvedev