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TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. PA Case Number 88ABW-2015-0702. Submit recommended changes or problems with this Technical Order to AFLCMC/EZGTP. Published under authority of the Secretary of the Air Force 1 MARCH 2015

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Page 1: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3TECHNICAL MANUAL

HOW TO PACKAGE AIR FORCE SPARES(ATOS)

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. PA Case Number 88ABW-2015-0702. Submitrecommended changes or problems with this Technical Order to AFLCMC/EZGTP.

Published under authority of the Secretary of the Air Force

1 MARCH 2015

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INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGESNOTE: The portion of the text affected by the changes is indicated by a vertical line in the outer

margins of the page. Changes to illustrations are indicated by shaded or screened areas,or by miniature pointing hands.

Dates of issue for original and changed pages are:

Original . . . . . . . . . . . . . . . . . . . . 0 . . . . . . . . . . . . . 1 March 2015

TOTAL NUMBER OF PAGES IN THIS MANUAL IS 56, CONSISTING OF THE FOLLOWING:

Page *Change Page *Change Page *ChangeNo. No. No. No. No. No.

Title . . . . . . . . . . . . . . . . . . . . . . . . . 0A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0i - ii . . . . . . . . . . . . . . . . . . . . . . . . . 01-1 - 1-3 . . . . . . . . . . . . . . . . . . . . . 01-4 Blank . . . . . . . . . . . . . . . . . . . . 02-1 - 2-2 . . . . . . . . . . . . . . . . . . . . . 03-1 - 3-5 . . . . . . . . . . . . . . . . . . . . . 03-6 Blank . . . . . . . . . . . . . . . . . . . . 04-1 - 4-18 . . . . . . . . . . . . . . . . . . . . 05-1 - 5-19 . . . . . . . . . . . . . . . . . . . . 05-20 Blank . . . . . . . . . . . . . . . . . . . 0A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-2 Blank . . . . . . . . . . . . . . . . . . . . 0

*Zero in this column indicates an original page

A USAF

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TABLE OF CONTENTS

Chapter Page

1 INTRODUCTION............................................................................................................................................................1-1

1.1 Purpose...............................................................................................................................................................1-11.2 How To Use This Technical Order (TO) .........................................................................................................1-11.3 Definitions..........................................................................................................................................................1-11.3.1 Depot Reparable Item........................................................................................................................................1-11.3.2 Fast Pack............................................................................................................................................................1-11.3.3 POP Database ....................................................................................................................................................1-21.3.4 Preservation........................................................................................................................................................1-21.3.5 Reparable Item...................................................................................................................................................1-21.3.6 Routing Identifier Code (RIC) ..........................................................................................................................1-21.3.7 Selected Item .....................................................................................................................................................1-21.3.8 Serviceable Item ................................................................................................................................................1-21.3.9 Special Packaging Instructions (SPI)................................................................................................................1-21.3.10 Standard Pack ....................................................................................................................................................1-21.4 Units of Measure ...............................................................................................................................................1-31.5 Responsibilities ..................................................................................................................................................1-3

2 GENERAL .......................................................................................................................................................................2-1

2.1 Numbering System ............................................................................................................................................2-12.1.1 Numbering System Used for Packaging Items ................................................................................................2-12.1.2 Narrative or Discrete SPI ..................................................................................................................................2-12.1.3 Fast and Standard Packs....................................................................................................................................2-12.1.4 SPI Number .......................................................................................................................................................2-12.1.5 D035T SPI/NSN Cross-Reference List ............................................................................................................2-2

3 GENERAL PACKAGING REQUIREMENTS ..............................................................................................................3-1

3.1 Requirements .....................................................................................................................................................3-13.1.1 Preservation........................................................................................................................................................3-13.1.2 Cleaning and Drying .........................................................................................................................................3-23.1.3 Preservative........................................................................................................................................................3-23.1.4 Container............................................................................................................................................................3-23.1.5 Item Protrusions.................................................................................................................................................3-23.1.6 Desiccant............................................................................................................................................................3-23.1.7 Marking..............................................................................................................................................................3-23.1.8 Relaxed Preservation Requirements..................................................................................................................3-23.1.9 Preservative Requirements ................................................................................................................................3-33.1.10 Authorized Deviations.......................................................................................................................................3-33.2 Closure, Sealing, Reinforcement, And Opening ..............................................................................................3-3

4 DETAILED REQUIREMENTS FOR FAST PACKS....................................................................................................4-1

4.1 Container............................................................................................................................................................4-14.2 Authorized Deviations.......................................................................................................................................4-1

5 DETAILED REQUIREMENTS FOR STANDARD PACKS........................................................................................5-1

5.1 Container............................................................................................................................................................5-15.2 Method of Preservation .....................................................................................................................................5-15.3 Simple Instruction Code....................................................................................................................................5-15.4 Wraps, Bags, and Desiccant..............................................................................................................................5-2

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A LIST OF ACRONYMS ..................................................................................................................................................A-1

A.1 Acronyms..........................................................................................................................................................A-1

LIST OF ILLUSTRATIONS

Number Title Page

3-1 Type I Fast Packs and Standard Packs ....................................................................................................................3-43-2 Type II Fast Packs ....................................................................................................................................................3-43-3 Type III Fast Packs...................................................................................................................................................3-53-4 Type IV Fast Packs ..................................................................................................................................................3-54-1 Fast Pack Numbering System ..................................................................................................................................4-24-2 Fast Pack Sizes .........................................................................................................................................................4-35-1 Standard Pack Numbering System...........................................................................................................................5-35-2 Preservation Code 2, Method 1C-1/Code 6, Method I (with preservative) (Greaseproof - Waterproof) .............5-45-3 Preservation Code 3, Method 1A-8/Code 7, Method I8 (with preservative)/Code 9, Method IA-8 (with

Electrostatic Discharge (ESD) Protection (Waterproof).....................................................................................5-45-4 Preservation Code 4, Method IIC (Greaseproof - Waterproof) ..............................................................................5-45-5 Preservation Code 5, Method I (Greaseproof).........................................................................................................5-5

LIST OF TABLES

Number Title Page

3-1 Preservation Method Indicator for Fast and Standard Packs ....................................................................................3-14-1 Fast Pack Sizes............................................................................................................................................................4-44-2 Fast Pack Wraps, Bags, and Desiccant Units (As Required)....................................................................................4-64-3 Fast Pack/Item Selection Chart - PPP-B-1672, Type I, Vertical Star (MIL-STD-2073-1, Code NR)....................4-84-4 Fast Pack/Item Selection Chart - PPP-B-1672, Type II, Folding Convoluted (MIL-STD-2073-1, Code NS) .....4-124-5 Fast Pack/Item Selection Chart - PPP-B-1672, Type III, Telescoping Encapsulated (MIL-STD-2073-1,

Code NV) .............................................................................................................................................................4-144-6 Fast Pack/Item Selection Chart - PPP-B-1672, Type IV, Horizontal Star (MIL-STD-2073-1, Code NW)..........4-175-1 Container Standardization Master List .......................................................................................................................5-65-2 Standard Pack Wraps, Bags, and Desiccant Units (As Required) ..........................................................................5-125-3 Standard Pack Materials ...........................................................................................................................................5-18

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CHAPTER 1INTRODUCTION

1.1 PURPOSE.

1.1.1 This technical order (TO) provides essential information for packaging selected items of supply. Fast packs, standardpacks, or other special packaging instructions (SPIs), as specified, will protect the items during shipment, storage, andon-base handling. These packs are reusable and are designed for shipment and storage of depot reparable and other selecteditems. Although most “SPI packs” are comprised of drawings or narratives, “SPI packs” in the fast pack and standard packprograms are comprised only of the codified numbering system outlined in this TO. This makes fast packs and standard packs“SPI packs” in name only. They are called “SPI packs” in order for data systems to recognize them and transmit them tobases to support their reusable container programs in accordance with (IAW) AFI 24-203, Preparation and Movement of AirForce Cargo.

1.1.2 This TO assigns responsibility for implementation, use, and control of the “SPI pack” program.

1.1.3 This TO defines the numbering system applied to the fast pack and standard pack in relation to the method ofpreservation, type of package, and size of pack. Simple instructions for fabricating the standard packs are also defined.

1.1.4 This TO contains a table of equivalent materials (section V) so standard packs can be constructed using materialsavailable locally. This permits the packer to use a variety of materials without a waiver from the prime Air Logistics Center(ALC).

1.1.5 This TO shows how packing and crating activities determine the correct packaging required for each item of supplysubject to depot level repair.

1.2 HOW TO USE THIS TECHNICAL ORDER (TO).

The following is a description of the five sections in this document.

1.2.1 Chapter 1, Introduction, gives the reason for this document and defines keywords and acronyms.

1.2.2 Chapter 2, General, describes the commonalities between the fast and standard pack numbering systems and helps thepacker to understand these coded numbers. It also provides a national stock number (NSN)/SPI cross-reference listing forthese packagings.

1.2.3 Chapter 3, General Packaging Requirements, covers the MIL-STD-2073-1 methods of preservation and specifiedmaterials for each. This chapter also describes the common characteristics between fast and standard packs. Figure 3-1through 3-4 (Fast and Standard Pack Tape Methods for Closure) covers the four “tape methods” and illustrates each one.

1.2.4 Chapter 4, Detailed Requirements for Fast Packs, provides information unique to the fast pack and its numberingsystem. Several tables illustrate the four types of fast packs, their identification codes and dimensions. Other details includewrap, barrier, and desiccant requirements. All measurements are displayed in inch-pound and metric units (see paragraph1.4).

1.2.5 Chapter 5, Detailed Requirements for Standard Packs, concerns details unique to the standard pack and its numberingsystem. The tables include container codes, sizes, and requirements for wraps, barriers, and desiccant. All measurements aredisplayed in inch-pound and metric units.

1.3 DEFINITIONS.

1.3.1 Depot Reparable Item. An item that is unserviceable, but can economically be restored to serviceable condition bya depot level maintenance facility such as a Technology Repair Center (TRC) or a civilian contractor. Depot reparable itemsmay be identified by the Expendability-Recoverability-Repairability Category (ERRC) codes designator (i.e., XD1, XD2,ND2).

1.3.2 Fast Pack. A family of standard size, cushioned, reusable containers whose design permits shipment of a largevariety of items within certain limits or size, weight, shape, and fragility. Fast packs are made in accordance with FederalSpecification PPP-B-1672, and the cushion pads are bonded to the box. The types of fast packs and their maximum bare item

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dimensions and item weight range for selecting items to be shipped and stored in fast packs are listed in Chapter 4 of this TOand MIL-STD-2073-1, Appendix D, Table I.

1.3.3 POP Database. A repository of test reports and packaging requirements used to properly prepare hazardousmaterial for storage and/or shipment.

1.3.4 Preservation. Application of protective measures including cleaning, drying, preservative, protection wrapping,cushioning, barriers, and containers, when necessary.

1.3.5 Reparable Item. An item that is unserviceable but can be economically restored to serviceable condition.

1.3.6 Routing Identifier Code (RIC). The RIC is found in block “U” of DD FORM 1348, DoD SINGLE LINE ITEMREQUISITION SYSTEM DOCUMENT (Manual), and block “16” of DD FORM 1348-1A, ISSUE RELEASE/RECEIPTDOCUMENT. It identifies the ALC that is responsible for assigning the packaging requirements. Phone numbers for theALC Packaging Management Offices are provided below as points of contact on packaging inquiries.

RIC Office Symbol ALC & Base Contact InformationFGZ 406 SCMS/GULAA Ogden, UT 7973 Utility Dr

Hill AFB UT Bldg 1135Hill AFB, UT 84056-5306DSN 777-4495Comm (801) 777–4495

FHZ 406 SCMS/GULAA Oklahoma City, OK 7851 Arnold Street, Rm 102Tinker AFB Tinker AFB, OK 73145-8912

DSN 884-2798Comm (405) 734-2798

FLZ 406 SCMS/GULAA Warner Robins, GA 235 Byron Street, Suite 19ARobins AFB Robins AFB, GA 91098

DSN 497-6317Comm (468) 327-6318

1.3.7 Selected Item. An item, usually depot reparable, is assigned to a fast pack, standard pack, or SPI by the ALC thathas the Integrated Materiel Manager responsibility. The assignment is based on configuration, weight, size, and fragility ofthe item.

1.3.8 Serviceable Item. An item, new or used, that is in operating condition and meets performance specifications.

1.3.9 Special Packaging Instructions (SPI). The SPI provides detailed instructions for construction of a package for anitem that requires maximum protection. It usually consists of a drawing that details the cushioning, blocking, bracing, shockmounts, tie-down devices, etc. This is referred to as a SPI drawing. A SPI may also describe the required packaging by use ofwritten instructions and specification references. This is referred to as a narrative SPI. This TO serves as a generic SPI forfast and standard packs although fast and standard packs do not require drawings or narratives to describe the item (referenceparagraph 1.1). The SPI numbering system is explained in Chapter 2.

1.3.10 Standard Pack. A pack for which the packaging components, including the shipping container, have beenstandardized as to material and size. The cushioning in the standard pack is not bonded to the container walls. Items selectedfor standard packs are not very susceptible to damage from shock and vibration and require less cushioning protection thando those in fast packs. Because many different items are assigned to each standard pack, the reusability is increased. Acomplete list of standard pack sizes and NSNs are provided in Chapter 5 of this TO, MIL-STD-2073-1, Appendix C, TableIII, and AFI 24-203.

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1.4 UNITS OF MEASURE.

1.4.1 Values are stated in inch-pound units as the primary unit of measure, with metric equivalents (soft conversions)provided in parens immediately following or below each value. This was done for consistency with the documentsreferenced herein, and with referenced products and items (which are generally manufactured and sold using the inch-poundsystem as primary units of measure).

1.4.2 The primary metric abbreviations used in this document are for millimeter (mm), kilogram (kg), and liter (L). If theuse of centimeter is preferred in place of millimeter, the conversion is 1 cm = 10 mm; either divide the value in mm by 10, ormove the decimal point one place to the left.

1.5 RESPONSIBILITIES.

1.5.1 This TO will be used to number, identify, and pack reparable items requiring fast packs or standard packs.

1.5.2 It applies to all Air Force activities who pack items, particularly reparable items. It serves as a consolidatedinstruction/requirements reference document for Air Force base packaging operations.

1.5.3 Air Force Materiel Command (AFMC) responsibilities are as follows:

1.5.3.1 Headquarters AFMC/A4RT, Transportation and Packaging Policy Branch, will provide assistance to base-levelunits IAW AFI 24-203, Preparation and Movement of Air Force Cargo.

1.5.3.2 The Air Force Packaging Technology & Engineering Facility (AFPTEF), will test and evaluate packs which areproposed for the Air Force reusable container program, and recommend design and or material changes to improvecushioning characteristics, or to promote standardization. New fast pack and standard pack designs or sizes recommended forinclusion in the Air Force reusable container program must be approved by AFPTEF, IAW AFI 24-203. Testing andevaluation requests can be submitted to AFLCMC/EZPAA, 5215 Thurlow St, Ste 5, Wright-Patterson AFB, Ohio 45433;DSN 787-3362 or commercial 937-257-3362.

1.5.4 Major Commands are responsible for establishing the following procedures IAW AFI 24-203 to ensure that thesubordinate commands:

1.5.4.1 Maintain sufficient stocks of fast and standard packs, and SPI containers, to support the mission.

1.5.4.2 Establish programs for reclamation, storage and reuse of reusable containers and packaging materials.

1.5.4.3 Comply with SPI procedures.

1.5.4.4 Request a packaging waiver IAW AFI 24-203 from the managing ALC when the prescribed SPI pack is notavailable for shipment.

1.5.5 Air Logistics Complexes will ensure that:

1.5.5.1 A reusable container or reclamation program is established IAW AFI 24-203 and AFMCI 24-201, AFMC Packagingand Materials Handling Policies and Procedures. As a serviceable item is received and removed from the pack, theunserviceable item is placed in the pack and returned to a depot for repair.

1-3/(1-4 blank)

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CHAPTER 2GENERAL

2.1 NUMBERING SYSTEM.

2.1.1 Numbering System Used for Packaging Items.

2.1.1.1 This chapter explains the numbering system used for packaging items for off-base shipment and storage. It also tellswhere and how to find all the SPI data necessary to do the packaging.

2.1.1.2 Items that are ERRC coded as depot reparable will have a SPI, whether drawing, narrative, or Fast Pack/StandardPack SPI number. This is the foundation of the Air Force Reusable Container Program. NSN to SPI cross-referencing ensuresthe proper reusable container is used for each reparable item (see paragraph 2.1.5). Other selected items that are not depotreparable can also be covered by SPI’s based on peculiarities/fragility of the item. Instructions for packaging items notcovered by a SPI may be found in MIL-STD-2073-1. Assistance in determining how to pack items covered by SPI’s may befound in the ALC having area assistance or prime responsibility. Do not ship an item when there is doubt that it is properlyprotected. It is better to hold up a shipment until the item is protected than to ship it and risk damage.

2.1.2 Narrative or Discrete SPI. The first position of a narrative or discrete SPI is an alpha provided by the service oragency, (A = Army, D = DLA, F = Air Force, M = Marine Corps, N = Navy). Positions 2-10 usually include the NationalItem Identification Number (NIIN) of the first NSN for which it was designed.

Example: SPI F000281457 is designated for item NSN 2840-00-028-1457PL. Similar items such as NSN2840-00-040-4132PL are assigned to the same SPI and have the same SPI number (SPI F000281457). Some SPIs are only forone NSN, others may include hundreds of NSNs. The SPI drawing or narrative describes how to package the item with wordsor drawings.

2.1.3 Fast and Standard Packs. The first position of fast pack and standard pack SPI numbers is an alpha provided bythe service or agency (reference paragraph 2.1.2 above). Positions 2-6 are always numeric zeros, and used as place holders toaccommodate packaging data system requirements. The next four positions (7-10) are alphanumeric and are made up withcodes that provide the information needed to pack the item (reference sections IV and V), though fast packs always have an“X” in position 8. Understanding the meaning of each code is the key to using fast and standard packs. Fast pack numbers aresometimes abbreviated, showing only the last four positions. The following steps will lead the packer through the process ofinterpreting the SPI numbers and the fast and standard pack codes:

2.1.3.1 Locate the SPI number in block “U” of DD FORM 1348 or block “16” of DD FORM 1348-1A.

2.1.3.2 Identify the kind of SPI that is needed to pack the item.

Examples:(a) SPI F001234567 = Discrete or Narrative.(b) SPI F000004XA1 = Fast Pack.(c) SPI D000001D38 = Standard Pack.

2.1.3.3 Find the document that tells (exactly) how to pack the item.

2.1.3.3.1 Discrete or narrative SPI instruction sheets and drawings are on file at the base packaging activity.

2.1.3.3.2 Fast pack data and instructions are found in sections III and IV of this T.O.

2.1.3.3.3 Standard pack data and instructions are found in Chapter 3 and Chapter 4 of this T.O.

2.1.3.4 Locate the correct reusable pack by reading the SPI number on the containers in reclamation. For fast packs only,the last four positions might be shown on the container.

2.1.4 SPI Number. The SPI number will automatically print in block “U” of the DD FORM 1348-1 or block “16” of DDFORM 1348 shipping documents under the heading Freight Classification Nomenclature. Do not ship depot reparable AirForce items without the proper SPI pack. Depot reparable items identified by a “D” in the ERRC code without a SPI numberon the shipping document will be checked against the SPI stock number cross-reference list. If a SPI is listed, it must be used.

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If a SPI is not listed, request packaging instructions from the responsible ALC Packaging Management Office. Whenrequesting packaging instructions from an ALC, provide the following information: item NSN, nomenclature, weight,dimensions, and unusual characteristics.

2.1.5 D035T SPI/NSN Cross-Reference List. The D035T SPI/NSN cross-reference list if produced in electronicformat. This D035T product lists SPIs in numerical sequence with the corresponding NSN, or NSNs in numerical sequencewith the corresponding SPI number, based on need. The D035T SPI/NSN digital product is available to DoD activities uponrequest submitted to: HQ AFMC/A4RT, Wright-Patterson AFB, OH, email: [email protected].

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CHAPTER 3GENERAL PACKAGING REQUIREMENTS

3.1 REQUIREMENTS.

The requirements defined in this section apply to all items packaged in fast and standard packs. For more detailedrequirements peculiar to fast pack packaging see Chapter 4. Detailed requirements for standard packs are found in Chapter 5.

3.1.1 Preservation. The seventh position of fast and standard pack numbers specifies the MIL-STD-2073-1 method ofpreservation, by method code, required for the item. Corresponding numbers and methods, as well as the selection of materialfor level A preservation are found in Figure 5-2 through 5-5, and in the following information.

Table 3-1. Preservation Method Indicator for Fast and Standard Packs

Seventh MIL-STD-2073-1Position Method of

Code Preservation Wrap Bag Desiccant1 Method 10, (Physical and Mechanical SEE NOTES

protection only) BELOW

2 Method 33, (Greaseproof - waterproof PPP-C-795 MIL-PRF-121or bag, sealed) A-A-31296 Method 30, Waterproof - greaseproof MIL-PRF-121

bag, sealedwith preservative)

3 Method 41, (Watervapor proof bag, A-A-3174 MILI-PRF-131or sealed) PPP-C-795 MIL-PRF-22191,7 Method 41, (Watervapor proof bag, A-A-3129 Type I

sealed, MIL-PRF-121 MIL-PRF-81705,with preservative) Type I

4 Method 51, (Watervapor proof bag A-A-3174 MIL-PRF-131 MIL-D-3464with desiccant, PPP-C-795 MIL-PRF-22191,humidity indicator, sealed) A-A-3129 Type I

MIL-PRF-121 MIL-PRF-81705,MIL-DTL-17667 Type I

5 Method 20, (Preservative coating with MIL-PRF-121, Bag may be used,greaseproof Grade A or C not requiredwrap as required)

9 Method 41, (Electrostatic discharge A-A-3129, MIL-B-81705,(ESD) Type III Type Iprotection) MIL-PRF-81705,(See *NOTES 1, 2, & 3) Type II

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NOTE

• 1. Code 9 items must use antistatic cushioning.

• 2. These items must be packaged by personnel trained to work with ESD sensitive (ESDS) items in an ESDprotective area (reference TO 00-25-234, section VII). All items having a “3” in the “Type of Cargo” codeblock “G” on the DD FORM 1348 or block “8” on the DD FORM 1348-1A, are ESDS and handled as such.(Reference Table 4-2 and paragraph 5.3 of this T.O. for appropriate materials). ESDS items must beprotected at all times, regardless of condition in order to prevent damage or destruction ofthe item.

• 3. All items that are designated as HAZARDOUS on the DD FORM 1348 in block “G” (Type of Cargo) or inblock “8” of DD FORM 1348-1A shall be packaged and marked for shipment in accordance with the DLAPOP Data base, 49CFR, AFMAN 24-404_IP, International Civil Aviation Organization (ICAO), or theInternational Maritime Dangerous Goods ((IMDG).

3.1.2 Cleaning and Drying. Clean in accordance with MIL-STD-2073-1, Appendix J, Table J.II., code 1 (Any suitableprocess that is not injurious to the item.) and any suitable drying process.

3.1.3 Preservative. Selection and application shall conform to the requirements of MIL-STD-2073-1.

3.1.4 Container.

3.1.4.1 For both fast and standard packs, use the specified container and place the item in the center of the container with anequal amount of cushioning all around. The item must be wrapped sufficiently with PPP-C-795 (cellular plastic film), A-A-59135 (sheet polyethylene), PPP-C-1797 (low density, unicellular polypropylene foam). In simplest terms, the wrapped itemshould fill the cavity. Items are not to be immobilized so tightly that shock and vibration will be transmitted to the item(reference paragraph 3.1.10). A properly placed item will move slightly in the cavity when the exterior container, with thepackaged item, receives an impact.

3.1.4.2 An item’s contact with the cushioning should compress the convoluted peaks of a fast pack no more than theirnormal depth and no less than 0.25 inches (6.4 mm) for standard pack cushioning (reference Chapter 4 and Chapter 5 andparagraph 4.1.2 and paragraph 5.1.3). Never use any form of “loose-fill” cushioning (e.g., polystyrene or starch “peanuts”).

3.1.5 Item Protrusions. If the item is preserved by a method that requires a heat sealed bag, wrap and cushion knobs,handles or any other pointed parts to prevent puncture of the barrier. If the item has knobs, handles or other thin parts thatcould be bent or broken during rough handling, make rolls out of wrapping or cushioning material and tape the rolls aroundthose fragile protrusions to protect them.

3.1.6 Desiccant. If desiccant is required, place the bags of desiccant so they cannot be broken during rough handling. If itis not possible to place the bags in a protected area, place them in cloth bags and protect the bags with cushioning as inparagraph 3.1.4. Desiccant must always be placed on the inside of the sealed barrier bag and should never be placed in directcontact with the item as it could create a chemical reaction resulting in damage to the item. Any wrap may be placed betweenthe item and the desiccant to separate them.

3.1.7 Marking. Markings shall be in accordance with MIL-STD-129.

3.1.8 Relaxed Preservation Requirements. Unserviceable items being shipped to depots or contractors for repair, maybe preserved to Method 10 of MIL-STD-2073-1 if shipped from bases within CONUS or from overseas bases by air if thepreservation code is 1 through 7 (see Table 3-1).

3.1.8.1 If shipped by surface from overseas bases, the unserviceable item shall be preserved to themethod of preservation specified for the same item in serviceable condition. If the item is greasy, rusting, ordirty, a greaseproof wrap or bag is required as minimum protection to prevent soiling of the container or cushioning.

3.1.8.2 When the preservation code is 9, ESD protection for level A preservation is required regardless ofthe condition of the material, with the following exception: barrier bags for unserviceable items with preservation code 9or type cargo code 3 may be folded shut and held closed with ESD caution labels instead of heat sealing, if heat sealingequipment is not available. Do not use tape or staples on barriers for ESDS items.

3-2

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3.1.9 Preservative Requirements. When the seventh digit of the Fast Pack or Standard Pack number is 5, 6, or 7, thepreservatives most frequently used are:

3.1.9.1 P-2, thin film preservative (soft film, cold application). Reference Table 5-3 for NSN.

3.1.9.2 P-9, very light preservative oil (cold application). Reference Table 5-3 for NSN.

3.1.9.3 Operational fluids in all fuel devices, such as fuel assemblies, tanks/cells, controls, pumps, etc., identified ashazardous by the type cargo code, will be drained and purged, and all openings/fittings will be sealed in accordance with theapplicable T.O. as required (reference AFI 24-204_IP). Reference MIL-STD-2073-1 for complete list of preservatives andpreservative application criteria.

3.1.10 Authorized Deviations.

3.1.10.1 SPI packs (or alternate containers identified by an ALC waiver number in the lower right hand portion of theidentification side of the container) shall be reused to ship or store items having the same NSN as the item received in thecontainer (AFI 24-203). Any empty space between the wrapped item and the cavity surfaces will be filled with cushioning. Ifthe right cushioning is not available, any soft, clean, non-dusting cushioning material may be used, such as reclaimed piecesof foam cushioning from SPI containers, fast packs, or standard packs. However, NEVER use reclaimed foam-in-place orloose-fill cushionings of any type in fast packs.

3.1.10.2 If the specified size is not available for a transportation priority 1 and 2 shipment, the next larger size of the Type I(Vehicle Star Pack) or Type II (Folding Convoluted Pack) may be used as long as there is no decrease in any of the containerdimensions. The item must be wrapped sufficiently to build up the item so it fills up the cavity (reference paragraph 3.1.4).

3.2 CLOSURE, SEALING, REINFORCEMENT, AND OPENING.

3.2.1 Closure, sealing, and reinforcement for storage and shipment will be accomplished as required by ASTM D5118 andPPP-B-1672, Appendix A, with some relaxed requirements depending on the level of preservation specified for the item.Never use adhesives to close fast packs or standard packs. The following guidelines give the preferred method for each fastand standard pack as well as the level of packing they will satisfy: (1) The closure method prevents the container fromopening. (2) Sealing prevents the entry of water and may also satisfy the closure requirements. (3) Reinforcement strengthensthe container and may also satisfy the closure requirement. Only in rare cases will all three methods be used. Usually onemethod is all that is needed to complete the pack. Reference Figure 3-1 through 3-4 for specific details.

3.2.2 Do not use staples, stitches, or glue to make the final closure of fast or standard packs. This ruins the container forreclamation and reuse. Remove dust, dirt and grease from the container prior to taping.

3.2.3 Do not strip off labels or tape when opening reusable containers. This delaminates the box and reduces theserviceable life of the container. Carefully cut open taped container along the tape line. Labels shall be obliterated, but neverpeeled off(AFI 24-203).

3.2.4 Use the following procedures in Figure 3-1 through 3-4 to find the required tape method for closing, sealing, andreinforcing containers. Determine the type of fast or standard pack container and level of pack required and use one of theappropriate tape methods described.

3.2.5 When automatic strapping equipment is available, ASTM D3950 nonmetallic strapping may be used instead of ASTMD5330, pressure sensitive adhesive, filament reinforced tape. The number of ASTM D3950 straps and their location will bethe same as specified for ASTM D3950 tape in Tape Method 4 of this table. The minimum width and thickness of ASTMD3950 straps should conform to Table 5 of ASTM D4675 and will vary depending on the weight of the container andcontents. As an exception to the requirements of ASTM D5118, Type II fast packs under 15 lb (6.75 kg) may be closed withnon-metallic strapping at least 0.25 inch (6.35 mm) wide and 0.014 inch (0.36 mm) thick, having a minimum breakingstrength of 145 lb (65.25 kg) for the strapping and 110 lb (49.5 kg) for the closure.

3-3

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Figure 3-1. Type I Fast Packs and Standard Packs

Figure 3-2. Type II Fast Packs

3-4

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Figure 3-3. Type III Fast Packs

Figure 3-4. Type IV Fast Packs

3-5/(3-6 blank)

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TO 00-85B-3

CHAPTER 4DETAILED REQUIREMENTS FOR FAST PACKS

4.1 CONTAINER.

4.1.1 The four types of fast packs are listed below this paragraph. The construction and sizes of each type are detailed inPPP-B-1672. The fast pack numbering system is detailed in Figure 4-1, and the four types are identified in Figure 4-2 of thisT.O. Table 4-1 provides the code number, inner dimensions, and National Stock Number for each pack. Table 4-2 providesdimensions of prescribed wraps and barrier bags as well as the recommended units of desiccant (reference also paragraph3.1.6). Preformed MIL-DTL-117 bags may be used as well. Tables 4-3 through 4-6 provide references to the itemweight/range, bare item maximum/minimum dimensions, maximum shock (Gs) transmitted to item, container dimensionsand cube, and NSNs for fast packs. Tables 4-3 through 4-6 are used by bases in selecting the proper fast pack for shipment ofitems not covered by a SPI.

The four types of fast packs are:

Type I (Vertical Star Pack)

Type II (Folding Convoluted Pack)

Type III (Telescopic Encapsulated Pack)

Type IV (Horizontal Star Pack)

4.1.2 Use the specified container and place the items in the center of the container with an equal amount of cushioning onall sides.

4.1.3 Table 5-3 provides a reference to specification materials that may be used with fast packs.

4.2 AUTHORIZED DEVIATIONS.

If the specified size is not available for a transportation priority 1 or 2 shipment, the next larger size of the Type I or Type IIfast pack may be used as long as there is no decrease in any of the container dimensions.

4-1

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Figure 4-1. Fast Pack Numbering System

4-2

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Figure 4-2. Fast Pack Sizes

4-3

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TO 00-85B-3

Table 4-1. Fast Pack Sizes

Fast Pack Container Size National Stock NumberCode # (Inner Dimensions)

in. (mm)TYPE I VERTICAL -XA1 6 x 6 x 10 8115-00-192-1603

STAR PACK (152 x 152 x 254)

-XA2 8 x 8 x 12 8115-00-192-1604(203 x 203 x 305)

-XA3 10 x 10 x 12 8115-00-192-1605(254 x 254 x 305)

-XA4 12 x 12 x 14 8115-00-134-3655(305 x 305 x 356)

-XA5 12 x 12 x 18 8115-00-050-5237(305 x 305 x 457)

-XA6 14 x 14 x 16 8115-00-134-3656(356 x 356 x 406)

TYPE II FOLDING -XC1 6 x 5 x 2-1/2 8115-00-787-2142CONVOLUTED (155 x 125 x 65)

PACK-XC2 6 x 5 x 3-1/2 8115-00-787-2147

(155 x 125 x 90)

-XC3 9 x 6 x 2-1/2 8115-00-101-7647(230 x 155 x 65)

-XC4 9 x 6 x 3-1/2 8115-00-101-7638(230 x 155 x 90)

-XC5 12 x 8 x 2-1/2 8115-00-787-2146(305 x 205 x 65)

-XC6 12 x 8 x 3-1/2 8115-00-787-2148(305 x 205 x 90)

-XC7 18 x 12 x 2-1/2 8115-01-019-4085(460 x 305 x 65)

-XC8 18 x 12 x 3-1/2 8115-01-019-4084(460 x 305 x 65)

-XC9 10 x 10 x 3-1/2 8115-01-056-1244(255 x 255 x 90)

-XD1 13 x 13 x 3-1/2 8115-01-057-1243(330 x 330 x 90)

-XD2 16 x 16 x 3-1/2 8115-01-057-1245(405 x 405 x 90)

-XD3 24 x 16 x 3-1/2 8115-01-093-3730(610 x 405 x 90)

-XD4 9 x 6 x 4-1/2 8115-01-499-0898(230 x 155 x 115)

4-4

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TO 00-85B-3

Table 4-1. Fast Pack Sizes - Continued

Fast Pack Container Size National Stock NumberCode # (Inner Dimensions)

in. (mm)TYPE III TELES- -XE1 30 x 16 x 14 8115-00-516-0242

COPING ENCAPSU- (762 x 402 x 356)LATING PACK

-XE2 32 x 12 x 14 8115-00-519-1825(813 x 305 x 356)

-XE3 24 x 14 x 14 8115-00-550-3558(610 x 356 x 356)

-XE4 20 x 14 x 9 8115-00-516-0251(508 x 356 x 229)

-XE5 25 x 14 x 14 8115-00-550-3574(635 x 356 x 356)

-XE6 32 x 18 x 16 8115-01-015-1315(813 x 457 x 406)

-XE7 24 x 18 x 16 8115-01-015-1312(610 x 457 x 406)

-XE8 26 x 9 x 9 8115-01-015-1313(660 x 229 x 229)

-XE9 34 x 24 x 18 8115-01-015-1314(864 x 610 x 457)

-XF1 30 x 27 x 14 8115-01-094-6520(762 x 686 x 356)

-XF2 30 x 30 x 9 8115-01-499-0895(762 x 762 x 229)

-XF3 40 x 40 x 9 8115-01-499-0897(1016 x 1016 x 229)

TYPE IV HORIZON- -XG1 20 x 14 x 14 8115-01-010-8956TAL STAR PACK (508 x 356 x 356)

-XG2 22 x 16 x 16 8115-01-006-7257(559 x 406 x 406)

4-5

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Table 4-2. Fast Pack Wraps, Bags, and Desiccant Units (As Required)

Type I - Vertical Star PackWrap Barrier Bags Desiccant

*NOTE 1 Desiccant *NOTE 4*NOTE 2 *NOTE 3

XA1 14.0 x 11.0 10.5 x 9.0 11.5 x 9.0 3(356 x 279) (267 x 229) (292 x 229)

XA2 18.0 x 14.0 13.5 x 11.0 14.5 x 11.0 4(457 x 356) (343 x 279) (368 x 279)

XA3 22.0 x 13.0 12.5 x 13.0 13.5 x 13.0 4(559 x 330) (318 x 330) (343 x 330)

XA4 26.0 x 16.0 15.5 x 15.0 16.5 x 15.0 6(660 x 406) (394 x 381) (419 x 381)

XA5 26.0 x 18.0 17.5 x 15.0 18.5 x 15.0 8(660 x 457) (445 x 381) (470 x 381)

XA6 30.0 x 19.0 18.5 x 17.0 19.5 x 17.0 8(762 x 483) (470 x 432) (495 x 432)

Type II - Folding Convoluted PackXC1 13.0 x 8.5 9.0 x 7.0 10.0 x 7.0 3

(330 x 216) (229 x 178) (254 x 178)

XC2 15.5 x 9.5 10.0 x 8.0 11.0 x 8.0 3(394 x 241) (254 x 203) (279 x 203)

XC3 15.5 x 11.0 12.0 x 8.0 13.0 x 8.0 4(394 x 279) (305 x 203) (330 x 203)

XC4 17.5 x 12.0 13.0 x 9.0 14.0 x 9.0 4(445 x 305) (330 x 229) (356 x 229)

XC5 19.5 x 14.0 15.0 x 10.0 16.0 x 11.0 5(495 x 356) (381 x 254) (406 x 279)

XC6 21.5 x 15.0 16.0 x 11.0 17.0 x 11.0 6(546 x 381) (406 x 279) (432 x 279)

XC7 27.5 x 20.0 21.0 x 14.0 22.0 x 14.0 7(699 x 508) (533 x 356) (559 x 356)

XC8 29.5 x 21.0 22.0 x 15.0 23.0 x 15.0 8(749 x 533) (559 x 381) (583 x 381)

XC9 25.2 x 13.0 14.0 x 13.0 15.0 x 13.0 6(648 x 330) (356 x 330) (381 x 330)

XD1 31.5 x 16.0 17.0 x 16.0 18.0 x 16.0 7(800 x 406) (432 x 406) (457 x 406)

XD2 37.5 x 19.0 20.0 x 19.0 21.0 x 19.0 8(953 x 486) (508 x 483) (533 x 483)

XD3 29.0 x 39.0 22.0 x 39.0 22.0 x 39.0 8(737 x 991 (559 x 991) (559 x 991)

XD4 23.0 x 17.0 14.0 x 17.0 14.0 x 17.0 3(584 x 432 (356 x 432 356 x 432)

4-6

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TO 00-85B-3

Table 4-2. Fast Pack Wraps, Bags, and Desiccant Units (As Required) - Continued

Type III - Telescoping Encapsulated PackWrap Barrier Bags Desiccant

*NOTE 5 *NOTE 6 *NOTE 7XE1 42.0 x 38.0 23.0 x 38.0 24

(1067 x 965) (584 x 965)

XE2 34.0 x 37.0 18.0 x 38.0 20(864 x 940) (457 x 965)

XE3 34.0 x 28.0 18.0 x 30.0 16(864 x 711) (457 x 762)

XE4 34.0 x 24.0 18.0 x 30.0 16(864 x 610) (457 x 762)

XE5 30.0 x 22.0 15.0 x 25.0 12(762 x 559) (381 x 635)

XE6 50.0 x 37.0 23.0 x 38.0 24(1270 x 940) (584 x 965)

XE7 50.0 x 31.0 27.0 x 31.0 241270 x 787) (686 x 787)

XE8 22.0 x 29.0 15.0 x 25.0 12(559 x 737) (381 x 635)

XE9 62.0 x 39.0 32.0 x 44.0 36(1575 x 991) (813 x 1118)

XF1 65.0 x 35.0 32.0 x 36.0 32(1651 x 889) (813 x 914)

XF2 67.0 x 36.0 36 x 36 16(1702 x 914) (914 x 914)

XF3 87.0 x 46.0 46.0 x 46.0 28(2210 x 1168) (1168 x 1168)

Type IV - Horizontal Star Pack*NOTE 8

XG1 26.0 x 22.0 17.0 x 26.0 12(660 x 559) (432 x 660)

XG2 26.0 x 22.0 19.0 x 29.0 16(660 x 559) (483 x 737)

*NOTE 1: A-A-3174 or MIL-PRF-121 with preservation code 1 - 7, and --3129, Type III or MIL-PRF-81705,Type II with preservation code 9.

*NOTE 2: MIL-PRF-121 with preservation codes 2 or 6.

*NOTE 3: MIL-PRF-131 with preservation codes 3, 4, or 7, and MIL-PRF-81705, type I with preservation code9.

*NOTE 4: Units per package, MIL-D-3464 desiccant with preservation code 4.

*NOTE 5: PPP-C-795 with preservation codes 1 - 7, or PPP-C-1752 with preservation codes 1, 3, 4, or 5, or A-A-3129, Type III with preservation code 9.

*NOTE 6: MIL-PRF-131 with preservation code 1 - 7, or MIL-PRF-81705, Type I with preservation code 9.

*NOTE 7: Units per package, MIL-D-3464 desiccant with preservation codes 4 or 8.

*NOTE 8: A-A-3174 or MIL-PRF-121 with preservation codes 3, 4 and 7, A-A-3129, Type III or MIL-PRF-81705, Type II with preservation code 9.

4-7

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TO 00-85B-3

4-8

Tab

le 4

-3.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e I,

Ver

tica

l St

ar (

MIL

-ST

D-2

073-

1, C

ode

NR

)

Co

nta

iner

R

eco

mm

end

ed M

axi-

Max

imu

m

Inte

rio

r D

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ns

mu

m

Sh

ock

In

ches

B

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Dim

en-

Item

Wei

gh

t T

ran

smit

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m)

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tsi

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s R

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d

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ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

kIn

ches

lb

to

Ite

m

Inch

es

feet

lb

N

um

ber

Co

de

(mm

)(k

g)

(G’s

)(m

m)

(m

) (

kg)

6.0

x 6.

0 x

10.0

XA

13.

0 di

a x

6.0

1.0

-- 1

.530

--

406.

3 x

6.3

x 10

.50.

241

1.35

(152

x 1

52 x

254

)(7

6 di

a x

152)

(0.4

5 --

0.67

5)(1

60 x

160

x 2

63)

(0.0

0673

)(0

.616

)

NSN

1.6

-- 2

.25

25 -

- 29

8115

-00-

192-

1603

(0.7

2 --

1.0

13)

2.3

-- 3

.030

--

40

(1.0

4 --

1.3

5)

3.0

x 3.

0 x

6.0

1.5

-- 4

.030

--

40

(76

x 76

x 1

52)

(0.6

75 -

- 1.

8)

8.0

x 8.

0 x

12.0

XA

23.

0 x

3.0

x 8.

01.

5 --

4.0

30 -

- 40

8.3

x 8.

3 x

12.5

0.49

80.

240

(203

x 2

03 x

305

)(7

6 x

76 x

203

)(0

.675

--

1.8)

(211

x 2

11 x

318

)(0

.014

2)(1

.012

)

NSN

4.0

dia

x 8.

03.

0 --

7.5

25 -

- 29

8115

-00-

192-

1604

(02

dia

x 20

3)(1

.35

-- 3

.375

)

7.6

-- 8

.530

--

40

(3.4

2 --

3.8

25)

4.0

x 4.

0 x

8.0

3.0

-- 5

.025

--

29

(102

x 1

02 x

203

)(1

.35

-- 2

.25)

5.1

-- 7

.030

--

40

(2.2

95 -

- 3.

15)

5.0

dia

x 8.

03.

5 --

5.5

30 -

- 40

(127

dia

x 2

03)

(1.5

75 -

- 2.

475)

10.0

x 1

0.0

x 12

.0X

A3

4.0

dia

x 6.

02.

0 --

3.0

30 -

- 40

10.5

x 1

0.5

x 12

.50.

798

3.20

(254

x 2

54 x

305

)(1

02 d

ia x

152

)(0

.9 -

- 1.

35)

(267

x 2

67 x

318

)(0

.022

7)(1

.45)

NSN

3.1

-- 4

.525

--

2981

15-0

0-19

2-16

05

(1.3

95 -

- 2.

025)

4.6

-- 5

.030

--

40

(2.0

7 --

2.2

5)

Page 25: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-9

Tab

le 4

-3.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

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073-

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NR

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R

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mm

end

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axi-

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de

(mm

)(k

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(G’s

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(m

) (

kg)

5.0

dia

x 6.

03.

0 --

6.0

30 -

- 40

(127

dia

x 1

52)

(1.3

5 --

2.7

)

6.0

dia

x 6.

04.

5 --

7.0

30 -

- 40

(152

dia

x 1

52)

(2.0

25 -

- 3.

15)

5.0

x 5.

0 x

6.0

4.0

-- 9

.030

--

40

(127

x 1

27 x

152

)(1

.8 -

- 4.

05)

120

x 12

0 x

140

XA

45.

0 di

a x

8.0

3.5

-- 4

.525

--

2912

.5 x

12.

5 x

14.5

1.31

14.

80

(305

x 3

05 x

356

)12

7 di

a x

203)

(1.5

75 -

- 2.

025

(318

x 3

18 x

368

)(0

.037

2)(2

.18)

NSN

811

5-00

-134

-4.

6 --

8.5

20 -

- 24

3655

(2.0

7 --

3.8

25)

6.0

dia

x 8.

05.

0 --

7.0

25 -

- 29

(152

dia

x 2

03)

(2.2

5 --

3.1

5)

7.1

-- 1

3.0

20 -

- 24

(3.1

95 -

- 5.

85)

5.0

x 5.

0 x

8.0

3.0

-- 5

.030

--

40

(127

x 1

27 x

203

)(1

.35

-- 2

.25)

5.1

-- 7

.025

--

29

(2.2

95 -

- 3.

15)

7.1

-- 1

1.0

20 -

- 24

(3.1

95 -

- 4.

95)

6.0

x 6.

0 x

8.0

5.0

-- 7

.030

--

40

(152

x 1

52 x

203

)(2

.25

-- 3

.15)

7.1

-- 1

0.0

25 -

- 29

(3.1

95 -

- 4.

5)

10.1

--

12.0

20 -

- 24

(4.5

45 -

- 5.

4)

Page 26: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-10

Tab

le 4

-3.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e I,

Ver

tica

l St

ar (

MIL

-ST

D-2

073-

1, C

ode

NR

) -

Con

tinu

ed

Co

nta

iner

R

eco

mm

end

ed M

axi-

Max

imu

m

Inte

rio

r D

imen

sio

ns

mu

m

Sh

ock

In

ches

B

are

Item

Dim

en-

Item

Wei

gh

t T

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

tsi

on

s R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

kIn

ches

lb

to

Ite

m

Inch

es

feet

lb

N

um

ber

Co

de

(mm

)(k

g)

(G’s

)(m

m)

(m

) (

kg)

12.0

x 1

2.0

x 18

.0X

A5

5.0

dia

x 10

.04.

0 --

5.0

25 -

- 29

12.5

x 1

2.5

x 18

.51.

673

5.27

(305

x 3

05 x

457

)(1

27 d

ia x

254

)(1

.8 -

- 2.

25)

(318

x 3

18 x

470

)0.

0475

(23.

9)

NSN

811

5-00

-050

-5.

1 --

11.

020

--

2452

37

(2.2

95 -

- 4.

95)

6.0

dia

x 10

.06.

0 --

8.0

25 -

- 29

(152

dia

x 2

54)

(2.7

--

3.6)

8.1

-- 1

6.0

20 -

- 24

(3.6

5 --

7.2

)

5.0

x 5.

0 x

10.0

4.0

-- 6

.030

--

40

(127

x 1

27 x

254

)(1

.8 -

- 2.

7)

6.1

-- 8

.025

--

29

(2.7

45 -

- 3.

6)

8.1

-- 1

3.0

20 -

- 24

(3.6

5 --

5.8

5)

6.0

x 6.

0 x

10.0

8.0

-- 1

0.0

30 -

- 40

(152

x 1

52 x

254

)(3

.6 -

- 4.

5)

10.1

--

14.0

25 -

- 29

(4.5

45 -

- 6.

3)

14.1

--

20.0

20 -

- 24

(6.3

45 -

- 9.

0

Page 27: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-11

Tab

le 4

-3.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e I,

Ver

tica

l St

ar (

MIL

-ST

D-2

073-

1, C

ode

NR

) -

Con

tinu

ed

Co

nta

iner

R

eco

mm

end

ed M

axi-

Max

imu

m

Inte

rio

r D

imen

sio

ns

mu

m

Sh

ock

In

ches

B

are

Item

Dim

en-

Item

Wei

gh

t T

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

tsi

on

s R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

kIn

ches

lb

to

Ite

m

Inch

es

feet

lb

N

um

ber

Co

de

(mm

)(k

g)

(G’s

)(m

m)

(m

) (

kg)

14.0

x 1

4.0

x 16

.0X

A6

6.0

dia

x 10

.06.

5 --

15.

025

--

2914

.5 x

14.

5 x

16.5

2.00

87.

5

(356

x 3

56 x

406

)(1

52 d

ia x

254

)(2

.7 -

- 6.

75)

(368

x 3

68 x

419

)(0

.056

7(3

.4)

NSN

811

5-00

-134

-7.

0 di

a x

10.0

8.0

-- 1

4.0

20 -

- 24

3656

(178

dia

x 2

54)

(3.6

--

6.3)

14.1

--

17.0

24 -

- 29

(6.3

45 -

- 7.

65)

17.1

--

20.0

30 -

- 40

(7.6

95 -

- 9.

0)

6.0

x 6.

0 x

10.0

5.0

-- 7

.030

--

40

152

x 15

2 x

254

(2.2

5 --

3.1

5)

7.1

-- 9

.024

--

29

(3.1

95 -

- 4.

05)

9.1

-- 1

2.0

20 -

- 24

(4.0

95 -

- 5.

4)

7.0

x 7.

0 x

10.0

6.5

-- 9

.030

--

40

(178

x 1

78 x

254

)(2

.925

--

4.05

)

9.1

-- 1

2.0

25 -

- 29

(4.0

95 -

- 5.

4)

12.1

--

21.0

20 -

- 24

(5.4

45 -

- 9.

45)

21.1

--

23.0

25 -

- 29

(9.4

95 -

- 10

.35)

Page 28: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-12

Tab

le 4

-4.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e II

, F

oldi

ng C

onvo

lute

d (M

IL-S

TD

-207

3-1,

Cod

e N

S)

Co

nta

iner

M

axim

um

In

teri

or

Dim

ensi

on

sR

eco

mm

end

ed M

axi-

Sh

ock

In

ches

m

um

It

em W

eig

ht

Tra

nsm

it-

Pac

kag

ed

Pac

kag

edT

are

(mm

) F

ast

Bar

e It

em D

imen

sio

ns

Max

imu

m

ted

O

ute

r D

imen

sio

ns

Cu

be

Wei

gh

t N

atio

nal

Sto

ckP

ack

Inch

es

lb

to I

tem

In

ches

fe

et

lb

Nu

mb

erC

od

e(m

m)

(kg

)(G

’s)

(mm

)(m

)(k

g)

6.0

x 5.

0 x

2.5

XC

15.

0 x

4.5

x 1.

250.

5N

OT

E:

6.3

x 5.

3 x

3.0

0.05

80.

30

(15.

24 x

12.

7 x

6.35

)(1

27 x

114

x 3

2)(0

.23)

Item

s as

-(1

60 x

135

x 7

6)(0

.001

6)(0

.14)

sign

ed t

oth

ese

pack

sar

e no

t fr

ag-

ile,

dyna

mic

cush

ioni

ngva

lues

hav

eno

t be

en d

e-te

rmin

ed.

NSN

8115

-00-

787-

2142

6.0

x 5.

0 x

3.5

XC

25.

0 x

4.5

x 2.

251.

06.

3 x

5.3

x 4.

00.

078

0.42

(152

x 1

27 x

89)

(127

x 1

14 x

57)

(0.4

5)(1

60 x

135

x 1

02)

(0.0

0220

)(0

.19)

NSN

8115

-00-

787-

2147

9.0

x 6.

0 x

2.5

XC

38.

0 x

5.5

x 1.

250.

99.

3 x

6.3

x 4.

00.

102

0.60

(229

x 1

52 x

64)

(203

x 1

40 x

32)

(.41

)(2

36 x

160

x 7

6)(0

.002

87)

(0.2

7)

NSN

8115

-00-

101-

7647

9.0

x 6.

0 x

3.5

XC

48.

0 x

5.5

x 2.

251.

89.

3 x

6.3

x 4.

00.

136

0.68

(229

x 1

52 x

89)

(203

x 1

40 x

57)

(0.8

2)(2

36 x

160

x 1

02)

(0.0

0385

)(0

.31)

NSN

8115

-00-

101-

7638

12.0

x 8

.0 x

2.5

XC

511

.0 x

7.5

x 1

.25

1.8

12.5

x 8

.3 x

3.0

0.18

00.

73

(305

x 2

03 x

64)

(279

x 1

91 x

32)

(0.8

2)(3

18 x

211

x 7

6)(0

.005

1)(0

.33)

NSN

8115

-00-

787-

2146

12.0

x 8

.0 x

3.5

XC

611

.0 x

7.5

x 2

.25

3.6

12.5

x 8

.3 x

4.0

0.24

00.

86

(305

x 2

03 x

89)

(279

x 1

91 x

57)

(1.6

3)(3

18 x

211

x 1

02)

(0.0

0684

)(0

.39)

Page 29: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-13

Tab

le 4

-4.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e II

, F

oldi

ng C

onvo

lute

d (M

IL-S

TD

-207

3-1,

Cod

e N

S) -

Con

tinu

ed

Co

nta

iner

M

axim

um

In

teri

or

Dim

ensi

on

sR

eco

mm

end

ed M

axi-

Sh

ock

In

ches

m

um

It

em W

eig

ht

Tra

nsm

it-

Pac

kag

ed

Pac

kag

edT

are

(mm

) F

ast

Bar

e It

em D

imen

sio

ns

Max

imu

m

ted

O

ute

r D

imen

sio

ns

Cu

be

Wei

gh

t N

atio

nal

Sto

ckP

ack

Inch

es

lb

to I

tem

In

ches

fe

et

lb

Nu

mb

erC

od

e(m

m)

(kg

)(G

’s)

(mm

)(m

)(k

g)

NSN

8115

-00-

787-

2148

18.0

x 1

2.0

x 2.

5X

C7

17.0

x 1

1.5

x 1.

254.

3Se

e N

ote

18.5

x 1

2.5

x 3.

00.

402

2.75

(457

x 3

05 x

64)

(432

x 2

92 x

32)

(2.0

)A

bove

(470

x 3

18 x

76)

(0.0

11)

(1.2

5)

NSN

8115

-01-

019-

4085

18.0

x 1

2.0

x 3.

5X

C8

17.0

x 1

1.5

x 2.

258.

618

.5 x

12.

5 x

4.0

0.53

52.

92

(457

x 3

05 x

89)

(432

x 2

92 x

57)

(3.9

)(4

70 x

318

x 1

02)

(0.0

0152

)(1

.32)

NSN

8115

-01-

019-

4084

10.0

x 1

0.0

x 3.

5X

C9

9.0

x 9.

5 x

2.25

1.8

10.5

x 1

0.5

x 4.

00.

255

1.00

(254

x 2

54 x

89)

(228

x 2

41 x

57)

(0.8

2)(2

67 x

267

x 1

02)

(0.0

0727

)(0

.450

)

NSN

811

5-01

-057

-12

44

13.0

x 1

3.0

x 3.

5X

D1

12.0

x 1

2.5

x 2.

254.

313

.5 x

13.

5 x

4.0

0.42

21.

50

(330

x 3

30 x

89)

(305

x 3

18 x

58)

(2.0

)(3

43 x

343

x 1

02)

(0.0

120)

(0.6

80)

NSN

811

5-01

-057

-12

43)

16.0

x 1

6.0

x 3.

5X

D2

15.0

x 1

5.5

x 2.

258.

616

.5 x

16.

5 x

4.0

0.63

02.

00

(406

x 4

06 x

89)

(381

x 3

94 x

57)

(3.9

)(4

19 x

419

x 1

02)

(0.0

179)

(0.9

07)

NSN

811

5-01

-051

-12

45

24.0

x 1

6.0

x 3.

5X

D3

23.0

x 1

5.0

x 2.

2510

.024

.5 x

16.

5 x

4.0

0.93

63.

45

(610

x 4

06 x

89)

(584

x 3

81 x

57)

(4.5

4)(6

22 x

419

x 1

02)

(0.0

266)

(1.5

7)

NSN

811

5-01

-093

-37

30

9 x

6 x

4-1/

2X

D4

8 x

5.5

x 3.

251.

89.

3 x

6.3

x 5.

00.

170

1.25

(230

x 1

55 x

115

)(2

03 x

140

x 8

3)(0

.82)

(236

x 1

60 x

127

)(0

.005

)(0

.567

)

NSN

811

5-01

-499

-08

98

Page 30: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-14

Tab

le 4

-5.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e II

I, T

eles

copi

ng E

ncap

sula

ted

(MIL

-ST

D-2

073-

1, C

ode

NV

)

Co

nta

iner

R

eco

mm

end

ed M

axi-

Max

imu

m

Inte

rio

r D

imen

sio

ns

mu

m

Sh

ock

In

ches

B

are

Item

Dim

en-

Item

Wei

gh

tT

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

t si

on

s R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

k In

ches

lb

to

Ite

m

Inch

es

feet

lb

Nu

mb

erC

od

e(m

m)

(kg

)(G

’s)

(mm

)(m

)(k

g)

30.0

x 1

6.0

x 14

.0X

E1

24.0

x 1

1.0

x 9.

028

--

4830

--

3931

.0 x

17.

0 x

14.5

4.42

213

.0

(762

x 4

06 x

356

)(6

10 x

279

x 2

29)

(12.

6 --

21.

6)(7

87 x

432

x 3

68)

(0.1

25)

(5.9

0)

NSN

min

: 24

.0 x

8.0

x 7

.049

--

5440

--

5081

15-0

0-51

6-02

42

(508

x 2

03 x

178

)(2

2.05

--

24.3

)

32.0

x 1

2.0

x 14

.0X

E2

26.0

x 6

.0 x

8.0

12 -

- 20

30 -

- 39

33.0

x 1

3.0

x 14

.53.

611

.0

(813

x 3

05 x

356

)(6

60 x

152

x 2

03)

(5.4

--

9.0)

(838

x 3

30 x

368

)(0

.102

)(5

.00)

NSN

20 -

- 29

25 -

- 29

8115

-00-

519-

1825

(9.0

--

13.0

5)

min

: 22

.0 x

4.0

x 5

.030

--

3340

--

50

(559

x 1

02 x

127

(13.

5 --

14.

85)

24.0

x 1

4.0

x 14

.0X

E3

18.0

x 8

.0 x

8.0

13 -

- 16

30 -

- 39

25.0

x 1

5.0

x 14

.53.

147

9.50

(610

x 3

56 x

356

)(4

57 x

203

x 2

03)

(5.8

5 --

7.2

)(6

35 x

381

x 3

68)

(0.0

890)

(4.3

1)

NSN

min

: 14

.0 x

6.0

x 6

.017

--

3825

--

2981

15-0

0-55

0-35

58

(356

x 1

52 x

152

)(7

.65

-- 1

7.1)

20.0

x 1

4.0

x 9.

0X

E4

16.0

x 1

0.0

x 5.

06

-- 7

30 -

- 39

21.0

x 1

5.0

x 9.

31.

695

4.25

(508

x 3

56 x

229

)(4

06 x

254

x 1

27)

(2.7

--

3.5)

(534

x 3

81 x

236

)(0

.048

0)(1

.93)

NSN

min

: 15

.0 x

10.

0 x

3.0

7 --

840

--

5081

15-0

0-51

6-02

51

(381

x 2

54 x

76)

(3.1

5 --

3.6

)

25.0

x 1

4.0

x 14

.0X

E5

13.0

x 7

.0 x

7.0

7 --

14

20 -

- 24

26.0

x 1

5.0

x 14

.53.

273

12.0

(635

x 3

56 x

356

)(3

30 x

178

x 1

78)

(3.1

5 --

6.3

)(6

60 x

381

x 3

68)

(0.0

925)

(5.4

4)

NSN

min

: 8.

0 x

4.0

x 4.

015

--

1630

--

3981

15-0

0-55

0-35

74

(203

x 1

02 x

102

)(6

.75

-- 7

.2)

17 -

- 19

40 -

- 50

(7.6

5 --

8.5

5)

Page 31: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-15

Tab

le 4

-5.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e II

I, T

eles

copi

ng E

ncap

sula

ted

(MIL

-ST

D-2

073-

1, C

ode

NV

) -

Con

tinu

ed

Co

nta

iner

R

eco

mm

end

ed M

axi-

Max

imu

m

Inte

rio

r D

imen

sio

ns

mu

m

Sh

ock

In

ches

B

are

Item

Dim

en-

Item

Wei

gh

tT

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

t si

on

s R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

k In

ches

lb

to

Ite

m

Inch

es

feet

lb

Nu

mb

erC

od

e(m

m)

(kg

)(G

’s)

(mm

)(m

)(k

g)

32.0

x 1

8.0

x 16

.0X

E6

24.0

x 1

3.0

x 11

.080

(m

ax)

20 -

- 24

34.5

x 2

0.5

x 17

.06.

958

22.0

(813

x 4

57 x

160

)(6

10 x

330

x 2

79)

(36

kg)

(876

x 5

21 x

432

)(0

.197

)(9

.99)

NSN

min

: 20

.0 x

10.

0 x

8.0

8115

-01-

015-

1315

(508

x 2

54 x

203

)

24.0

x 1

8.0

x 16

.0X

E7

18.0

x 1

3.0

x 11

.020

--

3925

--

2925

.0 x

19.

0 x

16.5

4.53

614

.0

(610

x 4

57 x

406

)(4

57 x

330

x 2

79)

(9.0

--

17.5

5)(6

35 x

483

x 4

19)

(0.1

28)

(6.3

5)

NSN

min

: 14

.0 x

10.

0 x

8.0

40 -

- 50

30 -

- 39

8115

-01-

015-

1312

(356

x 2

54 x

203

)(1

8 --

22.

5)

26.0

x 9

.0 x

9.0

XE

820

.0 x

5.0

x 5

.020

(m

ax)

50 (

max

)27

.0 x

10.

0 x

9.3

1.45

35.

50

(660

x 2

29 x

229

)(5

08 x

127

x 1

27)

(9.1

)(6

86 x

254

x 2

36)

0.04

12)

(2.5

0)

NSN

811

5-01

-015

-m

in:

12.0

x 3

.0 x

3.0

1313

(305

x 7

6 x

76)

34.0

x 2

4.0

x 18

.0X

E9

25.0

x 1

8.0

x 12

.090

(m

ax)

35 (

max

)36

.5 x

26.

5 x

19.0

10.6

3527

.0

(864

x 6

10 x

457

)(6

35 x

457

x 3

05)

(40.

8)(9

27 x

673

x 4

83)

(0.3

01)

(12.

2)

NSN

811

5-01

-015

-m

in:

21.0

x 1

6.0

x 8.

013

14

(533

x 4

06 x

203

)

30.0

x 2

7.0

x 14

.0X

F124

.0 x

21.

0 x

18.0

26 -

- 45

21 -

- 28

31.0

x 2

8.0

x 15

.07.

535

18.0

(762

x 6

86 x

356

)(6

10 x

533

x 4

57)

(11.

8 --

20.

4)(7

87 x

711

x 3

81)

(0.2

13)

(8.2

)

NSN

811

5-01

-094

-m

in:

20.0

x 1

7.0

x 4.

046

--

5023

--

3065

20

(508

x 4

32 x

102

)(2

0.9

-- 2

2.7)

30.0

x 3

0.0

x 9.

0X

F224

.0 x

26.

0 x

5.0

20 (

max

)50

(m

ax)

31.0

x 3

1.0

x 10

.05.

561

20.0

(762

x 7

62 x

229

)(6

60 x

660

x 1

27)

(9.1

)(7

87 x

787

x 2

54)

(0.1

57)

(9.1

)

NSN

811

5-01

-499

-m

in:

20.0

x 1

7.0

x 4.

008

95

(508

x 4

32 x

102

)

Page 32: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-16

Tab

le 4

-5.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e II

I, T

eles

copi

ng E

ncap

sula

ted

(MIL

-ST

D-2

073-

1, C

ode

NV

) -

Con

tinu

ed

Co

nta

iner

R

eco

mm

end

ed M

axi-

Max

imu

m

Inte

rio

r D

imen

sio

ns

mu

m

Sh

ock

In

ches

B

are

Item

Dim

en-

Item

Wei

gh

tT

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

t si

on

s R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

k In

ches

lb

to

Ite

m

Inch

es

feet

lb

Nu

mb

erC

od

e(m

m)

(kg

)(G

’s)

(mm

)(m

)(k

g)

40.0

x 4

0.0

x 9.

0X

F330

.0 x

36.

0 x

5.0

41.0

x 4

1.0

x 10

.09.

728

25.0

(762

x 6

86 x

356

)(7

62 x

914

x 1

27)

(104

1 x

1041

x 2

54(0

.275

)(1

1.3)

NSN

811

5-01

-499

-m

in:

38.0

x 3

0.0

x 4.

008

97

(965

x 7

63 x

102

)

Page 33: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-17

Tab

le 4

-6.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e IV

, H

oriz

onta

l St

ar (

MIL

-ST

D-2

073-

1, C

ode

NW

)

Co

nta

iner

M

axim

um

Inte

rio

r D

imen

sio

ns

Rec

om

men

ded

Max

i-S

ho

ck

Inch

es

mu

m

Item

Wei

gh

t T

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

t B

are

Item

Dim

ensi

on

R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

k In

ches

lb

t

o I

tem

In

ches

fe

et

lb

Nu

mb

erC

od

e(m

m)

(kg

) (

G’s

)(m

m)

(m)

(kg

)20

.0 x

14.

0 x

14.0

XG

1m

in:

14.0

x 5

.125

x6.

0 --

14.

025

--

2920

.5 x

36.

83 x

36.

832.

494

8.40

5.37

5

(508

x 3

56 x

356

)(3

56 x

130

x 1

37)

(2.7

--

6.3)

(521

x 9

35 x

935

)(.

0456

)(3

.81)

NSN

15.0

--

18.0

30 -

- 39

8115

-01-

010-

8956

(6.7

5 --

8.1

)

19.0

--

21.0

40 -

- 50

(8.5

5 --

9.4

5)

14.0

x 7

.0 x

7.0

10.0

--

14.0

30 -

- 39

(356

x 1

78 x

178

)(4

.5 -

- 6.

3)

15.0

--

19.0

20 -

- 24

(6.7

5 --

8.5

5)

20.0

--

23.0

25 -

- 29

(9.0

--

10.3

5)

24.0

--

26.0

30 -

- 39

(10.

8 --

11.

7)

27.0

--

29.0

40 -

- 50

(12.

15 -

- 13

.05)

22.0

x 1

6.0

x 16

.0X

G2

min

: 16

.0 x

6.3

75 x

8.0

-- 2

0.0

25 -

- 29

22.5

x 1

6.5

x 16

.53.

545

9.0

6.37

5

(559

x 4

06 x

406

)(4

06 x

162

x 1

62)

(3.6

--

9.0)

(572

x 4

19 x

419

)(0

.100

)(4

.1)

NSN

21.0

--

27.0

30 -

- 39

8115

-01-

006-

7257

(9.4

5 --

12.

15)

28.0

--

31.0

40 -

- 50

(12.

6 --

13.

95)

16.0

x 7

.25

x 7.

2511

.0 -

- 16

.025

--

29

(406

x 1

84 x

184

)(4

.95

-- 7

.2)

17.0

--

21.0

20 -

- 24

(7.6

5 --

9.4

5)

Page 34: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

4-18

Tab

le 4

-6.

Fas

t P

ack/

Item

Sel

ecti

on C

hart

- P

PP

-B-1

672,

Typ

e IV

, H

oriz

onta

l St

ar (

MIL

-ST

D-2

073-

1, C

ode

NW

) -

Con

tinu

ed

Co

nta

iner

M

axim

um

Inte

rio

r D

imen

sio

ns

Rec

om

men

ded

Max

i-S

ho

ck

Inch

es

mu

m

Item

Wei

gh

t T

ran

smit

-P

acka

ged

P

acka

ged

Tar

e(m

m)

Fas

t B

are

Item

Dim

ensi

on

R

ang

e te

d

Ou

ter

Dim

ensi

on

s C

ub

e W

eig

ht

Nat

ion

al S

tock

Pac

k In

ches

lb

t

o I

tem

In

ches

fe

et

lb

Nu

mb

erC

od

e(m

m)

(kg

) (

G’s

)(m

m)

(m)

(kg

)22

.0 -

- 24

.025

--

29

(9.9

--

10.8

)

25.0

--

27.0

30 -

- 39

(11.

25 -

- 12

.15)

28.0

--

31.0

40 -

- 50

(12.

6 --

13.

95)

Page 35: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

CHAPTER 5DETAILED REQUIREMENTS FOR STANDARD PACKS

5.1 CONTAINER.

5.1.1 Standard packs are ASTM D5118, Type RSC, Class Weather-Resistant fiberboard containers used primarily forshipment of depot level reparables.

5.1.2 The last two digits of the standard pack number specify the size of the container. See Chapter 2 and Figure 5-1 forcomplete explanation of the number. The Container Standardization Master List, Table 5-1, provides essential data related tothis code.

5.1.3 Use the specified container and place the item in the center of the container with an equal amount of cushioning allaround (reference paragraph 3.1.4).

5.2 METHOD OF PRESERVATION.

5.2.1 The MIL-STD-2073-1 methods of preservation are specified for fast and standard packs in paragraph 3.1.1.

5.2.2 For preservation codes 1 through 9, always use the specified preservation method when a SERVICEABLE item ispackaged for shipment/storage. UNSERVICEABLE items being returned for depot level repair shall be packaged asspecified in paragraph 3.1.8. Preservation is always required for both serviceable and unserviceable items when preservationcode 9 is specified.

5.3 SIMPLE INSTRUCTION CODE.

5.3.1 The eighth position of the standard pack number specifies the kind of packaging materials needed to preserve andprotect the item. Below are the codes used in this position (reference Figure 5-1).

Code A = Wrap only.

Code B = Type A Cushion only.

Code C = Bag only.

Code D = Wrap and Type A cushion.

Code E = Wrap, Type A cushion, and bag.

Code F = Wrap and bag.

Code G = Type A cushion and bag.

Code H = Wrap and Type B cushion.

Code I = Wrap, bag, and Type B cushion.

Code J = Bag and Type B cushion.

Code K = Wrap, Type A cushion, and Type B cushion.

Code L = Type B cushion only.

Code M = Block and brace with wood or rigid MIL-PRF-26514, Class 1.

Code N = Place in MIL-DTL-81997 only.

NOTE

The process is to be performed in the order stated for each code.

5.3.2 If Type A or B cushioning is specified in the simple instruction code, select the material from this paragraph.

If Type A cushion is specified by the Simple Instruction Code, select from the following materials:

PPP-C-795 - Flexible Closed Cell Plastic Film

A-A-59135 - Packaging Material, Sheet

5-1

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TO 00-85B-3

A-A-459136 - Cushioning Material, Packaging, Closed Cell Foam Plank

PPP-C-1797 - Unicellular Polypropylene Foam

If Type B cushion is specified by the Simple Instruction Code, use MIL-PRF-26514, Type I, Class 2, Flexible PolyurethaneFoam, Preformed Sheet Stock.

NOTE

• Cushioning for preservation code 9 items must be antistatic.

• A wrap is required for preservation code 1 only when necessary to protect the item against contamination orabrasion by the cushioning/dunnage. A wrap may also be required for reparable items to prevent soiling thecushioning.

5.3.3 If a wrap or bag is specified by the Simple Instruction Code, select from Figure 5-2 through 5-5 using the table ofmaterials that corresponds to the preservation method indicated by the seventh digit of the standard pack number.

NOTE

A wrap is required for Method 10 (Code 1) only to protect the item from abrasion or contamination from thecushioning/dunnage. A wrap may also be required to prevent soiling by a greasy, rusty or dirty item beingshipped for repair. A bag (MIL-PRF-121, etc.), heat-sealed, or otherwise, may be used instead of a wrap. Careshould be taken to cushion knobs, sharp corners or other pointed parts to prevent puncture of the wrap or bag.

5.4 WRAPS, BAGS, AND DESICCANT.

5.4.1 Table 5-2 lists wraps and/or bags in the proper sizes to be used with the corresponding container code. These are themaximum sizes to be used with the corresponding container code. These are the maximum sizes for a given container.Preformed bags may be used instead of the wrap (reference Table 4-1 sizes of wraps and bags).

5.4.2 Table 5-2 also lists the number of desiccant units to be used when Method 50 preservation is required. The number ofdesiccant units prescribed is based on the maximum quantity of cushioning and dunnage that might be used in the standardsize container. The number of desiccant units required for bound fiber and cellulosic cushioning is greater, because it willretain more moisture than synthetic cushioning. Other cushioning materials shown in paragraph 5.3.1 are synthetic.

5.4.3 Table 5-3 provides a reference to specification materials used with standard packs.

5-2

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TO 00-85B-3

Figure 5-1. Standard Pack Numbering System

5-3

Page 38: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

Figure 5-2. Preservation Code 2, Method 1C-1/Code 6, Method I (with preservative) (Greaseproof - Waterproof)

Figure 5-3. Preservation Code 3, Method 1A-8/Code 7, Method I8 (with preservative)/Code 9, Method IA-8(with Electrostatic Discharge (ESD) Protection (Waterproof)

Figure 5-4. Preservation Code 4, Method IIC (Greaseproof - Waterproof)

5-4

Page 39: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

Figure 5-5. Preservation Code 5, Method I (Greaseproof)

5-5

Page 40: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-6

Tab

le 5

-1.

Con

tain

er S

tand

ardi

zati

on M

aste

r L

ist

Co

nta

iner

C

ub

e O

DC

on

tain

er W

t S

ize

Co

nta

iner

Siz

e ID

C

on

tain

er S

ize

OD

cu

ft

lb

Co

de

In (

mm

)In

(m

m)

(cu

m)

(kg

)N

SN

014.

0 x

4.0

x 4.

0 4.

3 x

4.3

x 4.

5 0.

048

0.25

81

15-0

0-26

5-70

59(1

02 x

102

x 1

02)

(10

9 x

109

x 11

4) (

0.00

14)

(0.

11)

024.

0 x

4.0

x 12

.0

4.3

x 4.

3 x

12.5

0.

134

0.74

81

15-0

0-41

8-46

60 (

102

x 10

2 x

305)

(10

9 x

109

x 31

8) (

0.00

39)

(0.

34)

034.

0 x

4.0

x 16

.0

4.3

x 4.

3 x

16.5

0.

177

0.72

81

15-0

0-20

0-69

54 (

102

x 10

2 x

406)

(10

9 x

109

x 41

9) (

0.00

50)

(0.

33)

045.

0 x

5.0

x 20

.0

5.3

x 5.

3 x

20.5

0.

333

0.88

81

15-0

0-03

0-35

32 (

127

x 12

7 x

508)

(13

5 x

135

x 52

1) (

0.00

95)

(0.

40)

056.

0 x

4.0

x 8.

0 6.

3 x

4.3

x 8.

5 0.

133

0.45

81

15-0

0-19

0-48

88 (

152

x 10

2 x

203)

(16

0 x

109

x 21

6) (

0.00

38)

(0.

20)

066.

0 x

6.0

x 6.

0 6.

3 x

6.3

x 6.

5 0.

149

0.52

81

15-0

0-18

3-95

03 (

152

x 15

2 x

152)

(16

0 x

160

x 16

5) (

0.0.

042)

(0.

24)

076.

0 x

6.0

x 10

.0

6.3

x 6.

3 x

10.5

0.

241

0.68

81

15-0

0-41

7-94

40 (

152

x 15

2 x

254)

(16

0 x

160

x 26

7) (

0.00

68)

(0.

31)

086.

0 x

6.0

x 15

.0

6.3

x 6.

3 x

15.5

0.

356

0.88

81

15-0

1-16

6-64

58 (

152

x 15

2 x

381)

(16

0 x

160

x 39

4) (

0.01

0) (

0.40

)

096.

0 x

6.0

x 18

.0

6.3

x 6.

3 x

18.5

0.

425

1.00

81

15-0

0-19

0-49

20 (

12 x

152

x 4

57)

(16

0 x

160

x 47

0) (

0.01

2) (

0.45

)

106.

0 x

6.0

x 24

.0

6.3

x 6.

3 x

24.5

0.

563

1.25

81

15-0

0-19

0-49

20 (

152

x 15

2 x

610)

(16

0 x

160

x 62

2) (

0.01

6) (

0.57

)

118.

0 x

4.0

x 4.

0 8.

3 x

4.3

x 4.

5 0.

093

0.38

81

15-0

0-18

3-95

00 (

203

x 10

2 x

102)

(21

1 x

109

x 11

4) (

0.00

26)

(0.

17)

128.

0 x

8.0

x 4.

0 8.

3 x

8.3

x 4.

5 0.

179

0.60

81

15-0

0-28

1-38

78 (

203

x 20

3 x

102)

(21

1 x

211

x 11

4) (

0.00

51)

(0.

27)

138.

0 x

8.0

x 8.

0 8.

3 x

8.3

x 8.

5 0.

339

0.90

81

15-0

0-18

3-94

98 (

203

x 20

3 x

203)

(21

1 x

211

x 21

6) (

0.00

96)

(0.

41)

148.

0 x

8.0

x 10

.0

8.3

x 8.

3 x

10.5

0.

149

1.02

81

15-0

0-18

3-94

99 (

203

x 20

3 x

254)

(21

1 x

211

x 26

7) (

0.00

12)

(0.

46)

158.

0 x

8.0

x 12

.0

8.3

x 8.

3 x

12.5

0.

498

1.12

81

15-0

0-28

1-38

82 (

203

x 20

3 x

305)

(21

1 x

211

x 31

8) (

0.01

41)

(0.

51)

168.

0 x

8.0

x 14

.0

8.3

x 8.

3 x

14.5

0.

578

1.25

81

15-0

1-16

6-64

59 (

203

x 20

3 x

356)

(21

1 x

211

x 36

8) (

0.01

64)

(0.

57)

178.

0 x

8.0

x 16

.0

8.3

x 8.

3 x

16.5

0.

658

1.35

81

15-0

0-19

0-49

36 (

203

x 20

3 x

406)

(21

1 x

211

x 41

9) (

0.01

87)

(0.

61)

Page 41: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

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5-7

Tab

le 5

-1.

Con

tain

er S

tand

ardi

zati

on M

aste

r L

ist

- C

onti

nued

Co

nta

iner

C

ub

e O

DC

on

tain

er W

t S

ize

Co

nta

iner

Siz

e ID

C

on

tain

er S

ize

OD

cu

ft

lb

Co

de

In (

mm

)In

(m

m)

(cu

m)

(kg

)N

SN

188.

0 x

8.0

x 24

.0

8.3

x 8.

3 x

24.5

0.

977

1.80

81

15-0

0-41

7-94

42 (

203

x 20

3 x

610)

(21

1 x

211

x 62

2) (

0.02

77)

(0.

82)

199.

0 x

6.0

x 6.

0 9.

3 x

6.3

x 6.

5 0.

220

0.66

81

15-0

0-19

0-49

50 (

229

x 15

2 x

152)

(23

6 x

160

x 16

5) (

0.06

23)

(0.

30)

209.

0 x

6.0

x 18

.0

9.3

x 6.

3 x

18.5

0.

627

1.50

81

15-0

1-02

9-67

77 (

229

x 15

2 x

457)

(23

6 x

160

x 47

0) (

0.01

77)

(0.

68)

219.

0 x

9.0

x 9.

0 9.

3 x

9.3

x 9.

5 0.

476

1.15

81

15-0

1-16

6-64

60 (

229

x 22

9 x

229)

(23

6 x

236

x 24

1) (

0.01

34)

(0.

52)

2210

.0 x

6.0

x 4

.0

10.5

x 6

.3 x

4.5

0.

172

0.60

81

15-0

0-18

3-94

96 (

254

x 15

2 x

102)

(26

7 x

160

x 11

4) (

0.00

487)

(0.

27)

2310

.0 x

6.0

x 1

0.0

10.5

x 6

.3 x

10.

5 0.

402

0.85

81

15-0

0-25

5-13

41 (

254

x 15

2 x

254)

(26

7 x

160

x 26

7) (

0.01

14)

(0.

39)

2410

.0 x

8.0

x 6

.0

10.5

x 8

.3 x

6.5

0.

328

0.90

81

15-0

0-18

3-94

97 (

254

x 20

3 x

152)

(26

7 x

211

x 16

5) (

0.09

30)

(0.

41)

2510

.0 x

10.

0 x

8.0

10.5

x 1

0.5

x 8.

5 0.

542

1.26

81

15-0

0-18

3-94

94 (

254

x 25

4 x

203)

(26

7 x

267

x 21

6) (

0.01

54)

(0.

57)

2610

.0 x

10.

0 x

10.0

10

.5 x

10.

5 x

10.5

0.

670

1.40

81

15-0

0-19

0-49

59 (

254

x 25

4 x

254)

(26

7 x

267

x 26

7) (

0.02

27)

(0.

64)

2710

.0 x

10.

0 x

12.0

10

.5 x

10.

5 x

12.5

0.

798

1.50

81

15-0

1-03

4-03

70 (

254

x 25

4 x

309)

(26

7 x

267

x 31

8) (

0.92

23)

(0.

68)

2811

.0 x

11.

0 x

11.0

11

.5 x

11.

5 x

11.5

0.

880

1.70

81

15-0

0-41

7-94

06 (

279

x 27

9 x

279)

(29

2 x

292

x 29

2) (

0.02

4) (

0.77

)

2911

.25

x 8.

75 x

4.0

11

.5 x

9.0

x 4

.5

0.27

0 0.

92

8115

-01-

012-

5003

(28

6 x

222

x 10

2) (

292

x 22

9 x

114)

(0.

0762

) (

0.42

)

3011

.25

x 8.

75 x

18.

0 11

.5 x

9.0

x 1

8.5

1.10

8 1.

86

8115

-00-

190-

4969

(28

6 x

222

x 45

7) (

292

x 22

9 x

470)

(0.

0314

) (

0.84

)

3112

.0 x

6.0

x 6

.0

12.5

x 6

.3 x

6.5

0.

296

0.78

81

15-0

0-18

3-94

92 (

305

x 15

2 x

152)

(31

8 x

160

x 16

5) (

0.08

40)

(0.

35)

3212

.0 x

6.0

x 1

2.0

12.5

x 6

.3 x

12.

5 0.

570

1.25

81

15-0

0-19

0-49

74 (

305

x 15

2 x

305)

(31

8 x

160

x 31

8) (

0.01

62)

(0.

57)

3312

.0 x

6.0

x 1

5.0

12.5

x 6

.3 x

15.

5 0.

706

1.32

81

15-0

0-41

7-93

80 (

305

x 15

2 x

381)

(31

8 x

160

x 39

4) (

0.02

00)

(0.

60)

3412

.0 x

9.0

x 6

.0

12.5

x 9

.3 x

6.5

0.

437

1.10

81

15-0

1-01

1-36

26 (

305

x 22

9 x

152)

(31

8 x

236

x 16

5) (

0.01

24)

(0.

50)

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5-8

Tab

le 5

-1.

Con

tain

er S

tand

ardi

zati

on M

aste

r L

ist

- C

onti

nued

Co

nta

iner

C

ub

e O

DC

on

tain

er W

t S

ize

Co

nta

iner

Siz

e ID

C

on

tain

er S

ize

OD

cu

ft

lb

Co

de

In (

mm

)In

(m

m)

(cu

m)

(kg

)N

SN

3512

.0 x

9.5

x 9

.5

12.5

x 1

0.0

x 10

.0

0.72

3 1.

40

8115

-00-

132-

9531

(30

5 x

241

x 24

1) (

318

x 25

4 x

254)

(0.

0205

) (

0.64

)

3612

.0 x

12.

0 x

4.0

12.5

x 1

2.5

x 4.

5 0.

407

1.35

81

15-0

0-19

0-48

60 (

305

x 30

5 x

102)

(31

8 x

318

x 11

4) (

0.01

15)

(0.

61)

3712

.0 x

12.

0 x

8.0

12.5

x 1

2.5

x 8.

5 0.

769

1.50

81

15-0

0-41

7-93

78 (

305

x 30

5 x

203)

(31

8 x

318

x 21

6) (

0.02

18)

(0.

68)

3812

.0 x

12.

0 x

10.0

12

.5 x

12.

5 x

10.5

0.

949

1.81

81

15-0

0-18

3-94

90 (

305

x 30

5 x

254)

(31

8 x

318

x 26

7) (

0.02

85 (

0.82

)

3912

.0 x

12.

0 x

12.0

12

.5 x

12.

5 x

12.5

1.

131

1.97

81

15-0

0-18

3-94

91 (

305

x 30

5 x

305)

(31

8 x

318

x 31

8) (

0.03

22 (

0.89

)

4012

.0 x

12.

0 x

14.0

12

.5 x

12.

5 x

14.5

1.

311

2.14

81

15-0

0-40

9-38

07 (

305

x 30

5 x

356)

(31

8 x

318

x 36

8) (

0.03

72)

(0.

97)

4113

.0 x

13.

0 x

13.0

13

.5 x

13.

5 x

13.5

1.

424

2.48

81

15-0

1-16

6-64

61 (

330

x 33

0 x

330)

(34

3 x

343

x 34

3) (

0.04

04)

(1.

12)

4214

.0 x

10.

0 x

6.0

14.5

x 1

0.5

x 6.

5 0.

573

1.35

81

15-0

0-49

5-54

58 (

356

x 25

4 x

152)

(368

x 2

67 x

165

) (

0.01

62)

(0.

62)

4314

.0 x

10.

0 x

10.0

14

.5 x

10.

5 x

10.5

0.

925

1.68

81

15-0

1-03

0-35

37(3

56 x

254

x 2

54)

(36

8 x

267

x 26

7) (

0.02

62)

(0.

762)

4414

.0 x

12.

0 x

8.0

14.5

x 1

2.5

x 8.

5 0.

892

1.80

81

15-0

0-18

3-94

88(3

56 x

305

x 2

03)

(36

8 x

318

x 21

6) (

0.02

53)

(0.

82)

4514

.0 x

14.

0 x

12.0

14

.5 x

14.

5 x

12.5

1.

521

2.22

81

15-0

0-18

3-94

89(3

56 x

356

x 3

05)

(36

8 x

368

x 31

8) (

0.04

31)

(1.

01)

4614

.0 x

14.

0 x

14.0

14

.5 x

14.

5 x

14.5

1.

764

2.68

81

15-0

0-41

7-93

21 (

356

x 35

6 x

356)

(368

x 3

68 x

368

) (

0.04

98)

(1.

22)

4714

.0 x

14.

0 x

16.0

14

.5 x

14.

5 x

16.5

2.

008

2.75

81

15-0

0-58

5-49

06(3

56 x

356

x 4

06)

(368

x 3

68 x

419

) (

0.05

67)

(1.

25)

4814

.0 x

14.

0 x

18.0

14

.5 x

14.

5 x

18.5

2.

251

3.00

81

15-0

0-41

7-93

20(3

56 x

356

x 4

57)

(368

x 3

68 x

470

) (

0.06

37)

(1.

36)

4915

.0 x

15.

0 x

10.0

15

.5 x

15.

5 x

10.5

1.

460

2.55

81

15-0

0-41

7-93

18(3

81 x

381

x 2

54)

(394

x 3

94 x

267

) (

0.04

15)

(1.

16)

5016

.0 x

10.

0 x

10.0

16

.5 x

10.

5 x

10.5

1.

053

1.80

81

15-0

1-03

0-42

49(4

06 x

254

x 2

54)

(41

9 x

267

x 26

7) (

0.02

99)

(0.

82)

5116

.0 x

12.

0 x

8.0

16.5

x 1

2.5

x 8.

5 1.

145

1.93

81

15-0

0-18

3-94

87 (

406

x 30

8 x

203)

(41

9 x

318

x 21

6) (

0.02

88)

(0.

88)

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5-9

Tab

le 5

-1.

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tain

er S

tand

ardi

zati

on M

aste

r L

ist

- C

onti

nued

Co

nta

iner

C

ub

e O

DC

on

tain

er W

t S

ize

Co

nta

iner

Siz

e ID

C

on

tain

er S

ize

OD

cu

ft

lb

Co

de

In (

mm

)In

(m

m)

(cu

m)

(kg

)N

SN

5216

.0 x

12.

0 x

12.0

16

.5 x

12.

5 x

12.5

1.

492

2.28

81

15-0

0-41

8-46

53 (

406

x 30

8 x

308)

(419

x 3

18 x

318

) (

0.04

24)

(1.

03)

5316

.0 x

16.

0 x

12.0

16

.5 x

16.

5 x

12.5

1.

970

3.09

81

15-0

0-45

1-78

53(4

06 x

406

x 3

08)

(419

x 4

19 x

318

) (

0.05

50)

(1.

40)

5416

.0 x

16.

0 x

16.0

16

.5 x

16.

5 x

16.5

2.

60

3.50

81

15-0

0-19

0-50

02(4

06 x

406

x 4

06)

(419

x 4

19 x

419

) (

0.07

36)

(1.

59)

5518

.0 x

12.

0 x

12.0

18

.5 x

12.

5 x

12.5

1.

673

2.50

81

15-0

0-51

4-24

09(4

57 x

308

x 3

08)

(470

x 3

18 x

318

) (

0.04

75)

(1.

13)

5618

.0 x

15.

0 x

10.0

18

.5 x

15.

5 x

10.5

1.

742

2.81

81

15-0

0-19

0-50

07 (

457

x 38

1 x

254)

(47

0 x

394

x 26

7) (

0.04

94)

(1.

27)

5718

.0 x

15.

0 x

15.0

18

.5 x

15.

5 x

15.5

2.

572

3.34

81

15-0

0-41

7-92

92(4

57 x

381

x 3

81)

(470

x 3

94 x

394

) (

0.07

30)

(1.

52)

5818

.0 x

18.

0 x

12.0

18

.5 x

18.

5 x

12.5

2.

476

3.64

81

15-0

0-18

3-94

82 (

457

x 45

7 x

308)

(470

x 4

70 x

318

) (

0.07

03)

(1.

65)

5918

.0 x

18.

0 x

18.0

18

.5 x

18.

5 x

18.5

3.

664

4.38

81

15-0

0-42

8-41

85 (

457

x 45

7 x

457)

(47

0 x

470

x 47

0) (

0.10

4) (

1.99

)

6020

.0 x

10.

0 x

10.0

20

.5 x

10.

5 x

10.5

1.

308

2.05

81

15-0

1-16

6-64

62(5

08 x

254

x 2

54)

(52

7 x

267

x 26

7) (

0.03

77)

(0.

93)

6120

.0 x

12.

0 x

12.0

20

.5 x

12.

5 x

12.5

1.

85

2.60

81

15-0

1-00

8-36

45(5

08 x

308

x 3

08)

(521

x 3

17 x

317

) (

0.05

26)

(1.

18)

6220

.0 x

16.

0 x

16.0

20

.5 x

16.

5 x

16.5

3.

23

3.90

81

15-0

0-27

5-57

77(5

08 x

406

x 4

06)

(52

1 x

419

x 41

9) (

0.09

15)

(1.

77)

6320

.0 x

20.

0 x

6.0

20.5

x 2

0.5

x 6.

5 1.

58

3.53

81

15-0

0-41

7-92

53(5

08 x

508

x 1

52)

(521

x 5

21 x

165

) (

0.04

48)

(1.

60)

6420

.0 x

20.

0 x

12.0

20

.5 x

20.

5 x

12.5

3.

04

4.30

81

15-0

0-42

8-41

83(5

08 x

508

x 3

05)

(521

x 5

21 x

318

) (

0.08

63)

(1.

95)

6520

.0 x

20.

0 x

20.0

20

.5 x

20.

5 x

20.5

4.

986

5.35

81

15-0

0-42

8-41

58(5

08 x

508

x 3

05)

(521

x 5

21 x

521

) (

0.14

1) (

2.43

)

6622

.0 x

22.

0 x

12.0

22

.5 x

22.

5 x

12.5

3.

662

5.00

81

15-0

0-42

8-41

45 (

559

x 55

9 x

305)

(57

2 x

572

x 31

8) (

0.10

4) (

2.27

)

6724

.0 x

12.

0 x

12.0

24

.5 x

12.

5 x

12.5

2.

215

2.90

81

15-0

1-16

6-64

64(6

10 x

305

x 3

05)

(62

2 x

318

x 31

8) (

0.06

29)

(1.

32)

6824

.0 x

14.

0 x

14.0

24

.5 x

14.

5 x

14.5

2.

981

3.60

81

15-0

1-07

1-29

72(6

10 x

356

x 3

56)

(62

2 x

368

x 36

8) (

0.08

42)

(1.

63)

Page 44: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

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5-10

Tab

le 5

-1.

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tain

er S

tand

ardi

zati

on M

aste

r L

ist

- C

onti

nued

Co

nta

iner

C

ub

e O

DC

on

tain

er W

t S

ize

Co

nta

iner

Siz

e ID

C

on

tain

er S

ize

OD

cu

ft

lb

Co

de

In (

mm

)In

(m

m)

(cu

m)

(kg

)N

SN

6924

.0 x

16.

0 x

12.0

24

.5 x

16.

5 x

12.5

2.

924

3.80

81

15-0

0-18

3-94

81(6

10 x

406

x 3

05)

(622

x 4

19 x

318

) (

0.08

29)

(1.

72)

7024

.0 x

16.

0 x

16.0

24

.5 x

16.

5 x

16.5

3.

860

4.32

81

15-0

0-29

2-01

23(6

10 x

406

x 4

06)

(622

x 4

19 x

419

) (

0.10

9) (

1.96

)

7124

.0 x

18.

0 x

18.0

24

.5 x

18.

5 x

18.5

4.

853

5.00

81

15-0

1-16

3-91

89(6

10 x

457

x 4

57)

(622

x 4

70 x

470

) (

0.13

7) (

2.27

)

7224

.0 x

20.

0 x

16.0

24

.5 x

20.

5 x

16.5

4.

796

5.30

81

15-0

0-41

7-92

36 (

610

x 50

8 x

406)

(622

x 5

21 x

419

) (

0.13

6) (

2.40

)

7324

.0 x

24.

0 x

10.0

24

.5 x

24.

5 x

10.5

3.

647

5.45

81

15-0

0-42

8-41

24 (

610

x 61

0 x

254)

(62

2 x

622

x 26

7) (

0.10

3) (

2.47

)

7424

.0 x

24.

0 x

12.0

24

.5 x

24.

5 x

12.5

4.

342

5.75

81

15-0

0-17

4-23

54(6

10 x

610

x 3

05)

(622

x 6

22 x

318

) (

0.12

3) (

2.61

)

7524

.0 x

24.

0 x

16.0

24

.5 x

24.

5 x

16.5

5.

732

6.05

81

15-0

1-11

9-25

23(6

10 x

610

x 4

06)

(622

x 6

22 x

419

) (

0.16

2) (

2.74

)

7624

.0 x

24.

0 x

20.0

24

.5 x

24.

5 x

20.5

7.

121

6.70

81

15-0

1-16

6-64

51 (

610

x 61

0 x

508)

(62

2 x

622

x 52

1) (

0.20

2) (

3.04

)

7724

.0 x

24.

0 x

24.0

24

.5 x

24.

5 x

24.5

8.

511

7.62

81

15-0

0-41

7-94

16 (

610

x 61

0 x

610)

(622

x 6

22 x

622

) (

0.24

1) (

3.46

)

7826

.0 x

12.

0 x

8.0

26.5

x 1

2.5

x 8.

5 1.

629

3.00

81

15-0

1-16

6-64

50(6

60 x

305

x 2

03)

(67

3 x

318

x 21

6) (

0.04

62)

(1.

36)

7926

.0 x

12.

0 x

10.0

26

.5 x

12.

5 x

10.5

2.

013

3.30

81

15-0

1-16

6-64

49(6

60 x

305

x 2

54)

(673

x 3

18 x

267

) (

0.05

71)

(1.

50)

8026

.0 x

18.

0 x

18.0

26

.5 x

18.

5 x

18.5

5.

249

5.50

81

15-0

1-16

6-64

54 (

660

x 45

7 x

457)

(67

3 x

470

x 47

0) (

0.14

9) (

2.49

)

8126

.0 x

26.

0 x

20.0

26

.5 x

26.

5 x

20.5

8.

331

7.00

81

15-0

1-16

6-64

63 (

660

x 66

0 x

508)

673

x 67

3 x

521)

(0.

2360

) (

3.18

)

8229

.0 x

14.

0 x

14.0

29

.5 x

14.

5 x

14.5

3.

589

4.00

81

15-0

1-16

6-64

47(7

37 x

356

x 3

56)

(749

x 3

68 x

368

) (

0.10

1) (

1.81

)

8330

.0 x

12.

0 x

6.0

30.5

x 1

2.5

x 6.

5 1.

434

2.61

81

15-0

0-19

0-50

17(7

62 x

305

x 1

52)

(775

x 3

18 x

165

) (

0.04

07)

(1.

18)

8430

.0 x

12.

0 x

12.0

30

.5 x

12.

5 x

12.5

2.

758

3.50

81

15-0

1-16

6-64

48 (

762

x 30

5 x

305)

(775

x 3

18 x

318

) (

0.07

84)

(1.

59)

8530

.0 x

16.

0 x

16.0

30

.5 x

16.

5 x

16.5

4.

805

5.00

81

15-0

0-29

2-01

20(7

62 x

406

x 4

06)

(775

x 4

19 x

419

) (

0.13

6) (

2.27

)

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TO 00-85B-3

5-11

Tab

le 5

-1.

Con

tain

er S

tand

ardi

zati

on M

aste

r L

ist

- C

onti

nued

Co

nta

iner

C

ub

e O

DC

on

tain

er W

t S

ize

Co

nta

iner

Siz

e ID

C

on

tain

er S

ize

OD

cu

ft

lb

Co

de

In (

mm

)In

(m

m)

(cu

m)

(kg

)N

SN

8630

.0 x

20.

0 x

12.0

30

.5 x

20.

5 x

12.5

4.

523

4.80

81

15-0

1-16

3-34

46(7

62 x

508

x 3

05)

(775

x 5

21 x

318

) (

0.12

8) (

2.18

)

8730

.0 x

20.

0 x

20.0

30

.5 x

20.

5 x

20.5

7.

418

6.50

81

15-0

1-16

3-34

47 (

762

x 50

8 x

508)

(775

x 5

21 x

521

) (

0.21

0) (

2.95

)

8830

.0 x

26.

0 x

20.0

30

.5 x

26.

5 x

20.5

9.

589

7.10

81

15-0

1-16

3-34

48(7

62 x

660

x 5

08)

(775

x 6

73 x

521

) (

0.27

2) (

3.22

)

8932

.0 x

26.

0 x

16.0

32

.5 x

26.

5 x

16.5

8.

224

6.85

81

15-0

1-16

3-91

88 (

813

x 66

0 x

406)

(826

x 6

73 x

419

) (

0.23

9) (

3.11

)

9032

.0 x

26.

0 x

26.0

32

.5 x

26.

5 x

26.5

13

.208

7.

60

8115

-01-

163-

3449

(813

x 6

60 x

660

)(8

26 x

673

x 6

73)

(0.

374)

(3.

45)

9134

.0 x

14.

0 x

10.0

34

.5 x

14.

5 x

10.5

2.

895

3.75

81

15-0

0-56

4-80

53(8

64 x

356

x 2

54)

(87

6 x

368

x 26

7) (

0.08

61)

(1.

70)

9234

.0 x

20.

0 x

15.0

34

.5 x

20.

5 x

15.5

6.

344

6.00

81

15-0

1-16

6-64

55 (

864

x 50

8 x

381)

(87

6 x

521

x 39

4) (

0.18

0) (

2.72

)

9334

.0 x

20.

0 x

20.0

34

.5 x

20.

5 x

20.5

8.

390

6.50

81

15-0

1-16

6-64

56 (

864

x 50

8 x

508)

(876

x 5

21 x

521

) (

0.23

8) (

2.95

)

9436

.0 x

12.

0 x

12.0

36

.5 x

12.

5 x

12.5

3.

30

3.82

81

15-0

1-16

6-64

57 (

914

x 30

5 x

305)

(92

7 x

318

x 31

8) (

0.09

4) (

1.73

)

9536

.0 x

14.

0 x

14.0

36

.5 x

14.

5 x

14.5

4.

441

4.70

81

15-0

0-19

0-50

20(9

14 x

356

x 3

56)

(92

7 x

368

x 36

8) (

0.12

6) (

2.13

)

9636

.0 x

24.

0 x

22.0

36

.5 x

24.

5 x

22.5

11

.644

7.

20

8115

-01-

166-

5118

(914

x 6

10 x

559

) (

927

x 62

2 x

572)

(0.

330)

(3.

27)

9736

.0 x

26.

0 x

18.0

36

.5 x

26.

5 x

18.5

10

.355

6.

80

8115

-01-

166-

6453

(91

4 x

660

x 45

7) (

927

x 67

3 x

470)

(0.

293)

(3.

08)

9840

.0 x

14.

0 x

14.0

40

.5 x

14.

5 x

14.5

4.

928

6.00

81

15-0

1-16

6-64

52(1

016

x 35

6 x

356)

(102

9 x

368

x 36

8) (

0.13

9) (

2.72

)

Page 46: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-12

Tab

le 5

-2.

Stan

dard

Pac

k W

raps

, B

ags,

and

Des

icca

nt U

nits

(A

s R

equi

red)

Co

nta

iner

W

rap

B

arri

er B

ag

Bar

rier

Bag

U

nit

s o

f C

on

tain

er

Siz

e ID

(i

n)

(in

) (i

n)

Des

icca

nt

Siz

e (i

n)

(mm

) (m

m)

(mm

) w

/Pre

s C

OD

E 4

C

od

e(m

m)

(NO

TE

1)

(NO

TE

2)

(NO

TE

3)

*Cel

l/Syn

014.

0 x

4.0

x 4.

0 14

.0 x

8.0

8.

0 x

9.0

9.0

x 9.

0 4

2 (

102

x 10

2 x

102)

(356

x 2

03)

(20

3 x

229)

(22

9 x

229)

024.

0 x

4.0

x 12

.0

14.0

x 1

6.0

8.0

x 17

.0

9.0

x 17

.0

84

(102

x 1

02 x

305

) (

356

x 40

6) (

203

x 43

2)(2

29 x

432

)

034.

0 x

4.0

x 16

.0

14.0

x 2

0.0

8.0

x 21

.0

9.0

x 21

.0

105

(10

2 x

102

x 40

6) (

356

x 50

8) (

203

x 53

3) (

229

x 53

3)

045.

0 x

5.0

x 20

.0

18.0

x 2

5.0

10.0

x 2

6.0

11.0

x 2

6.0

157

(127

x 1

27 x

508

)(4

57 x

635

) (

254

x 66

0) (

279

x 66

0)

056.

0 x

4.0

x 8.

0 18

.0 x

14.

0 10

.0 x

15.

0 11

.0 x

15.

0 9

4(1

52 x

102

x 2

03)

(45

7 x

356)

(25

4 x

381)

(27

9 x

381)

066.

0 x

6.0

x 6.

0 22

.0 x

12.

0 12

.0 x

13.

0 13

.0 x

13.

0 9

4(1

52 x

152

x 1

52)

(55

9 x

305)

(305

x 3

30)

(33

0 x

330)

076.

0 x

6.0

x 10

.0

22.0

x 1

6.0

12.0

x 1

7.0

13.0

x 1

7.0

126

(15

2 x

152

x 25

4)(5

59 x

406

)(3

05 x

432

)(3

30 x

432

)

086.

0 x

6.0

x 15

.0

22.0

x 2

1.0

12.0

x 2

2.0

13.0

x 2

2.0

167

(152

x 1

52 x

381

) (

559

x 53

3) (

305

x 55

9) (

330

x 55

9)

096.

0 x

6.0

x 18

.0

22.0

x 2

4.0

12.0

x 2

5.0

13.0

x 2

5.0

188

(152

x 1

52 x

457

) (

559

x 61

0) (

305

x 63

5) (

330

x 63

5)

106.

0 x

6.0

x 24

.0

22.0

x 3

0.0

12.0

x 3

1.0

13.0

x 3

1.0

2210

(152

x 1

52 x

610

) (

559

x 76

2) (

305

x 78

7)(3

30 x

787

)

118.

0 x

4.0

x 4.

0 14

.0 x

12.

0 8.

0 x

13.0

9.

0 x

13.0

6

3(2

03 x

102

x 1

02)

(356

x 3

05)

(203

x 3

30)

(22

9 x

330)

128.

0 x

8.0

x 4.

0 22

.0 x

12.

0 12

.0 x

13.

0 13

.0 x

13.

0 9

4 (

203

x 20

3 x

102)

(559

x 3

05)

(30

5 x

330)

(33

0 x

330)

138.

0 x

8.0

x 8.

0 30

.0 x

16.

0 16

.0 x

17.

0 17

.0 x

17.

0 16

7(2

03 x

203

x 2

03)

(762

x 4

06)

(40

6 x

432)

(432

x 4

32)

148.

0 x

8.0

x 10

.0

30.0

x 1

8.0

16.0

x 1

9.0

17.0

x 1

9.0

188

(20

3 x

203

x 25

4) (

762

x 45

7) (

406

x 48

3) (

432

x 48

3)

158.

0 x

8.0

x 12

.0

30.0

x 2

0.0

16.0

x 2

1.0

17.0

x 2

1.0

209

(20

3 x

203

x 30

5) (

762

x 50

8) (

406

x 53

3) (

432

x 53

3)

168.

0 x

8.0

x 14

.0

30.0

x 2

2.0

16.0

x 2

3.0

17.0

x 2

3.0

2210

(203

x 2

03 x

356

) (

762

x 55

9) (

406

x 58

4)(4

32 x

584

)

178.

0 x

8.0

x 16

.0

30.0

x 2

4.0

16.0

x 2

5.0

17.0

x 2

5.0

2411

(20

3 x

203

x 40

6)(7

62 x

610

) (

406

x 63

5) (

432

x 63

5)

Page 47: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-13

Tab

le 5

-2.

Stan

dard

Pac

k W

raps

, B

ags,

and

Des

icca

nt U

nits

(A

s R

equi

red)

- C

onti

nued

Co

nta

iner

W

rap

B

arri

er B

ag

Bar

rier

Bag

U

nit

s o

f C

on

tain

er

Siz

e ID

(i

n)

(in

) (i

n)

Des

icca

nt

Siz

e (i

n)

(mm

) (m

m)

(mm

) w

/Pre

s C

OD

E 4

C

od

e(m

m)

(NO

TE

1)

(NO

TE

2)

(NO

TE

3)

*Cel

l/Syn

188.

0 x

8.0

x 24

.0

26.0

x 3

0.0

14.0

x 3

1.0

15.0

x 3

1.0

2611

(20

3 x

203

x 61

0)(6

60 x

762

) (

356

x 78

7)(3

81 x

787

)

199.

0 x

6.0

x 6.

0 22

.0 x

5.0

12

.0 x

16.

0 13

.0 x

16.

0 11

9(2

29 x

152

x 1

52)

(55

9 x

381)

(305

x 4

06)

(330

x 4

06)

209.

0 x

6.0

x 18

.0

28.0

x 2

7.0

15.0

x 2

8.0

16.0

x 2

8.0

2511

(229

x 1

52 x

457

) (

711

x 68

6) (

381

x 71

1)(4

06 x

711

)

219.

0 x

9.0

x 9.

0 34

.0 x

18.

0 18

.0 x

19.

0 19

.0 x

19.

0 20

9(2

29 x

229

x 2

29)

(864

x 4

57)

(457

x 4

83)

(48

3 x

483)

2210

.0 x

6.0

x 4

.0

18.0

x 1

4.0

10.0

x 1

5.0

11.0

x 1

5.0

94

(254

x 1

52 x

102

)(4

57 x

356

) (

254

x 38

1)(2

79 x

381

)

2310

.0 x

6.0

x 1

0.0

30.0

x 2

0.0

16.0

x 2

1.0

17.0

x 2

1.0

209

(254

x 1

52 x

254

) (

762

x 50

8)(4

06 x

533

)(4

32 x

533

)

2410

.0 x

8.0

x 6

.0

26.0

x 1

6.0

14.0

x 1

7.0

15.0

x 1

7.0

146

(25

4 x

203

x 15

2) (

660

x 40

6) (

356

x 43

2)(3

81 x

432

)

2510

.0 x

10.

0 x

8.0

34.0

x 1

8.0

18.0

x 1

9.0

19.0

x 1

9.0

209

(254

x 2

54 x

203

) (

864

x 45

7) (

457

x 48

3)(4

83 x

483

)

2610

.0 x

10.

0 x

10.0

38

.0 x

20.

0 20

.0 x

21.

0 21

.0 x

21.

0 25

11 (

254

x 25

4 x

254)

(965

x 5

08)

(508

x 5

33)

(53

3 x

533)

2710

.0 x

10.

0 x

12.0

38

.0 x

22.

0 20

.0 x

23.

0 21

.0 x

23.

0 28

11 (

254

x 25

4 x

305)

(965

x 5

59)

(508

x 5

84)

(533

x 5

84)

2811

.0 x

11.

0 x

11.0

42

.0 x

22.

0 22

.0 x

23.

0 23

.0 x

23.

0 31

13 (

279

x 27

9 x

279)

(10

67 x

559

) (

559

x 58

4) (

584

x 58

4)

2911

.25

x 8.

75 x

4.0

24

.0 x

15.

0 13

.0 x

17.

0 14

.0 x

17.

0 13

6(2

86 x

222

x 1

02)

(61

0 x

381)

(330

x 4

32)

(356

x 4

32)

3011

.25

x 8.

75 x

18.

0 38

.0 x

29.

0 20

.0 x

31.

0 21

.0 x

31.

0 37

16(2

86 x

222

x 4

57)

(96

5 x

737)

(50

8 x

787)

(533

x 7

87)

3112

.0 x

6.0

x 6

.0

22.0

x 1

8.0

12.0

x 1

9.0

13.0

x 1

9.0

146

(305

x 1

52 x

152

)(5

59 x

457

) (

305

x 48

5)(3

30 x

485

)

3212

.0 x

6.0

x 1

2.0

34.0

x 2

4.0

18.0

x 2

5.0

19.0

x 2

5.0

2712

(305

x 1

52 x

305

) (

864

x 61

0) (

457

x 63

5) (

483

x 63

5)

3312

.0 x

6.0

x 1

5.0

34.0

x 2

7.0

18.0

x 2

8.0

19.0

x 2

8.0

3013

(305

x 1

52 x

381

) (

864

x 68

6) (

457

x 71

1)(4

83 x

711

)

3412

.0 x

9.0

x 6

.0

28.0

x 1

8.0

15.0

x 1

9.0

16.0

x 1

9.0

178

(305

x 2

29 x

152

)(7

11 x

457

)(3

81 x

485

) (

406

x 48

3)

Page 48: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-14

Tab

le 5

-2.

Stan

dard

Pac

k W

raps

, B

ags,

and

Des

icca

nt U

nits

(A

s R

equi

red)

- C

onti

nued

Co

nta

iner

W

rap

B

arri

er B

ag

Bar

rier

Bag

U

nit

s o

f C

on

tain

er

Siz

e ID

(i

n)

(in

) (i

n)

Des

icca

nt

Siz

e (i

n)

(mm

) (m

m)

(mm

) w

/Pre

s C

OD

E 4

C

od

e(m

m)

(NO

TE

1)

(NO

TE

2)

(NO

TE

3)

*Cel

l/Syn

3512

.0 x

9.5

x 9

.5

36.0

x 2

1.0

19.0

x 2

3.0

20.0

x 2

3.0

2611

(305

x 2

41 x

241

)(9

14 x

533

)(4

83 x

584

)(5

08 x

584

)

3612

.0 x

12.

0 x

4.0

30.0

x 1

6.0

16.0

x 1

7.0

17.0

x 1

7.0

167

(305

x 3

05 x

102

)(7

62 x

406

) (

406

x 43

2)(4

32 x

432

)

3712

.0 x

12.

0 x

8.0

38.0

x 2

0.0

20.0

x 2

1.0

21.0

x 2

1.0

2511

(30

5 x

305

x 20

3)(9

65 x

508

) (

508

x 53

3) (

533

x 53

3)

3812

.0 x

12.

0 x

10.0

42

.0 x

22.

0 22

.0 x

23.

0 23

.0 x

23.

0 30

13(3

05 x

305

x 2

54)

(106

7 x

559)

(55

9 x

584)

(58

4 x

584)

3912

.0 x

12.

0 x

12.0

46

.0 x

24.

0 24

.0 x

25.

0 25

.0 x

25.

0 36

15(3

05 x

305

x 3

05)

(11

69 x

610

)(6

10 x

635

)(6

35 x

635

)

4012

.0 x

12.

0 x

14.0

46

.0 x

26.

0 24

.0 x

27.

0 25

.0 x

27.

0 39

17(3

05 x

305

x 3

56)

(116

8 x

660)

(61

0 x

686)

(635

x 6

86)

4113

.0 x

13.

0 x

13.0

50

.0 x

26.

0 26

.0 x

27.

0 27

.0 x

27.

0 42

18(3

30 x

330

x 3

30)

(12

70 x

660

) (

660

x 68

6) (

686

x 68

6)

4214

.0 x

10.

0 x

6.0

30.0

x 2

0.0

16.0

x 2

1.0

17.0

x 2

1.0

209

(356

x 2

54 x

152

)(7

62 x

508

)(4

06 x

533

)(5

33 x

533

)

4314

.0 x

10.

0 x

10.0

38

.0 x

24.

0 20

.0 x

25.

0 21

.0 x

25.

0 30

13(3

56 x

254

x 2

54)

(965

x 6

10)

(508

x 6

35)

(53

3 x

635)

4414

.0 x

12.

0 x

8.0

38.0

x 2

2.0

20.0

x 2

3.0

21.0

x 2

3.0

2812

(356

x 3

05 x

203

) (

965

x 55

9)(5

08 x

584

)(5

33 x

584

)

4514

.0 x

14.

0 x

12.0

46

.0 x

24.

0 24

.0 x

25.

0 25

.0 x

25.

0 36

15(3

56 x

356

x 3

05)

(11

68 x

610

)(6

10 x

635

)(6

35 x

635

)

4614

.0 x

14.

0 x

14.0

50

.0 x

26.

0 26

.0 x

27.

0 27

.0 x

27.

0 42

18(3

56 x

356

x 3

56)

(127

0 x

660)

(660

x 6

86)

(68

6 x

686)

4714

.0 x

14.

0 x

16.0

50

.0 x

28.

0 26

.0 x

29.

0 27

.0 x

29.

0 46

15 (

356

x 35

6 x

406)

(127

0 x

712)

(66

0 x

737)

(686

x 7

37)

4814

.0 x

14.

0 x

18.0

58

.0 x

30.

0 30

.0 x

31.

0 31

.0 x

31.

0 56

24 (

356

x 35

6 x

457)

(147

3 x

762)

(762

x 7

87)

(787

x 7

87)

4915

.0 x

15.

0 x

10.0

44

.0 x

23.

0 23

.0 x

24.

0 24

.0 x

24.

0 33

14(3

81 x

381

x 2

54)

(111

8 x

584)

(584

x 6

10)

(61

0 x

610)

5016

.0 x

10.

0 x

10.0

38

.0 x

26.

0 20

.0 x

27.

0 21

.0 x

27.

0 33

14(4

06 x

254

x 2

54)

(965

x 6

60)

(508

x 6

86)

(53

3 x

686)

5116

.0 x

12.

0 x

8.0

38.0

x 2

4.0

20.0

x 2

5.0

21.0

x 2

5.0

3013

(406

x 3

05 x

203

)(9

65 x

610

)(5

08 x

635

)(5

33 x

635

)

Page 49: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-15

Tab

le 5

-2.

Stan

dard

Pac

k W

raps

, B

ags,

and

Des

icca

nt U

nits

(A

s R

equi

red)

- C

onti

nued

Co

nta

iner

W

rap

B

arri

er B

ag

Bar

rier

Bag

U

nit

s o

f C

on

tain

er

Siz

e ID

(i

n)

(in

) (i

n)

Des

icca

nt

Siz

e (i

n)

(mm

) (m

m)

(mm

) w

/Pre

s C

OD

E 4

C

od

e(m

m)

(NO

TE

1)

(NO

TE

2)

(NO

TE

3)

*Cel

l/Syn

5216

.0 x

12.

0 x

12.0

42

.0 x

26.

0 22

.0 x

27.

0 23

.0 x

27.

0 36

15(4

06 x

305

x 3

05)

(106

7 x

660)

(55

9 x

686)

(584

x 6

86)

5316

.0 x

16.

0 x

12.0

50

.0 x

26.

0 26

.0 x

27.

0 27

.0 x

27.

0 42

18(4

06 x

406

x 3

05)

(12

70 x

660

)(6

60 x

686

) (

686

x 68

6)

5416

.0 x

16.

0 x

16.0

58

.0 x

30.

0 30

.0 x

31.

0 31

.0 x

31.

0 56

24(4

06 x

406

x 4

06)

(14

73 x

762

)(7

62 x

787

) (

787

x 78

7)

5518

.0 x

12.

0 x

12.0

42

.0 x

28.

0 22

.0 x

29.

0 23

.0 x

29.

0 39

17 (

457

x 30

5 x

305)

(106

7 x

711)

(559

x 7

37)

(584

x 7

37)

5618

.0 x

15.

0 x

10.0

44

.0 x

26.

0 23

.0 x

27.

0 24

.0 x

27.

0 38

16(4

57 x

381

x 2

54)

(111

8 x

660)

(58

4 x

686)

(610

x 6

86)

5718

.0 x

15.

0 x

15.0

54

.0 x

31.

0 28

.0 x

32.

0 29

.0 x

32.

0 54

23(4

57 x

381

x 3

81)

(137

2 x

787)

(71

1 x

813)

(737

x 8

13)

5818

.0 x

18.

0 x

12.0

54

.0 x

28.

0 28

.0 x

29.

0 29

.0 x

29.

0 49

21(4

57 x

457

x 3

05)

(13

72 x

711

)(7

11 x

737

)(7

37 x

737

)

5918

.0 x

18.

0 x

18.0

66

.0 x

34.

0 34

.0 x

35.

0 35

.0 x

35.

0 72

30 (

457

x 45

7 x

457)

(167

6 x

864)

(864

x 8

89)

(88

9 x

889)

6020

.0 x

10.

0 x

10.0

34

.0 x

28.

0 18

.0 x

29.

0 19

.0 x

29.

0 32

14(5

08 x

254

x 2

54)

(867

x 7

11)

(457

x 7

37)

(483

x 4

83)

6120

.0 x

12.

0 x

12.0

42

.0 x

30.

0 22

.0 x

31.

0 23

.0 x

31.

0 40

18(5

08 x

305

x 3

05)

(106

7 x

762)

(55

9 x

787)

(58

4 x

787)

6220

.0 x

16.

0 x

16.0

58

.0 x

34.

0 30

.0 x

35.

0 31

.0 x

35.

0 64

27(5

08 x

406

x 4

06)

(147

3 x

863)

(762

x 8

89)

(787

x 8

89)

6320

.0 x

20.

0 x

6.0

46.0

x 2

4.0

24.0

x 2

5.0

25.0

x 2

5.0

3616

(508

x 5

08 x

152

)(1

168

x 61

0)(6

10 x

635

)(6

35 x

635

)

6420

.0 x

20.

0 x

12.0

58

.0 x

30.

0 30

.0 x

31.

0 31

.0 x

31.

0 56

24 (

508

x 50

8 x

508)

(147

3 x

762)

(762

x 7

87)

(787

x 7

87)

6520

.0 x

20.

0 x

20.0

74

.0 x

38.

0 38

.0 x

39.

0 39

.0 x

39.

0 89

37(5

08 x

508

x 5

08)

(18

80 x

965

) (

965

x 99

1)(9

91 x

991

)

6622

.0 x

22.

0 x

12.0

62

.0 x

32.

0 32

.0 x

33.

0 33

.0 x

33.

0 64

27(5

59 x

558

x 3

05)

(157

5 x

813)

(81

3 x

838)

(83

8 x

838)

6724

.0 x

12.

0 x

12.0

42

.0 x

34.

0 22

.0 x

35.

0 23

.0 x

35.

0 47

20(6

10 x

305

x 3

05)

(106

7 x

864)

(55

9 x

889)

(58

4 x

889)

6824

.0 x

14.

0 x

14.0

50

.0 x

34.

0 26

.0 x

37.

0 27

.0 x

37.

0 56

24(6

10 x

356

x 3

56)

(127

0 x

864)

(660

x 9

40)

(686

x 9

40)

Page 50: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-16

Tab

le 5

-2.

Stan

dard

Pac

k W

raps

, B

ags,

and

Des

icca

nt U

nits

(A

s R

equi

red)

- C

onti

nued

Co

nta

iner

W

rap

B

arri

er B

ag

Bar

rier

Bag

U

nit

s o

f C

on

tain

er

Siz

e ID

(i

n)

(in

) (i

n)

Des

icca

nt

Siz

e (i

n)

(mm

) (m

m)

(mm

) w

/Pre

s C

OD

E 4

C

od

e(m

m)

(NO

TE

1)

(NO

TE

2)

(NO

TE

3)

*Cel

l/Syn

6924

.0 x

16.

0 x

12.0

50

.0 x

34.

0 26

.0 x

35.

0 27

.0 x

35.

0 55

23 (

610

x 40

6 x

305)

(127

0 x

864)

(66

0 x

889)

(686

x 8

89)

7024

.0 x

16.

0 x

16.0

58

.0 x

38.

0 30

.0 x

39.

0 31

.0 x

39.

0 71

30(6

10 x

406

x 4

06)

(147

3 x

965)

(762

x 9

91)

(787

x 9

91)

7124

.0 x

18.

0 x

18.0

66

.0 x

40.

0 34

.0 x

41.

0 35

.0 x

41.

0 85

35(6

10 x

457

x 4

57)

(16

76 x

101

6) (

864

x 10

41)

(889

x 1

041)

7224

.0 x

20.

0 x

16.0

66

.0 x

38.

0 34

.0 x

39.

0 35

.0 x

39.

0 81

34(6

10 x

508

x 4

06)

(167

6 x

965)

(864

x 9

91)

(88

9 x

991)

7324

.0 x

24.

0 x

10.0

62

.0 x

32.

0 34

.0 x

33.

0 35

.0 x

33.

0 65

28(6

10 x

610

x 2

54)

(15

75 x

813

)(8

64 x

838

)(8

89 x

838

)

7424

.0 x

24.

0 x

12.0

66

.0 x

34.

0 34

.0 x

35.

0 35

.0 x

35.

0 72

30 (

610

x 61

0 x

305)

(167

6 x

864)

(86

4 x

889)

(889

x 8

89)

7524

.0 x

24.

0 x

16.0

74

.0 x

38.

0 38

.0 x

39.

0 39

.0 x

39.

0 90

37(6

10 x

610

x 4

06)

(188

0 x

965)

(965

x 9

91)

(991

x 9

91)

7624

.0 x

24.

0 x

20.0

82

.0 x

42.

0 42

.0 x

43.

0 43

.0 x

43.

0 11

045

(610

x 6

10 x

508

)(2

083

x 10

67)

(106

7 x

1092

) (

1092

x 1

092)

7724

.0 x

24.

0 x

24.0

90

.0 x

46.

0 46

.0 x

47.

0 47

.0 x

47.

0 13

254

(610

x 6

10 x

610

)(2

29 x

116

8) (

1168

x 1

194)

(119

4 x

1194

)

7826

.0 x

12.

0 x

8.0

34.0

x 3

2.0

18.0

x 3

3.0

19.0

x 3

3.0

3615

(66

0 x

305

x 20

3) (

864

x 81

3)(4

57 x

838

)(4

83 x

838

)

7926

.0 x

12.

0 x

10.0

38

.0 x

34.

0 20

.0 x

35.

0 21

.0 x

35.

0 42

18(6

60 x

305

x 2

54)

(965

x 8

64)

(50

8 x

889)

(53

3 x

889)

8026

.0 x

18.

0 x

18.0

66

.0 x

42.

0 34

.0 x

43.

0 35

.0 x

43.

0 89

37(6

60 x

457

x 4

57)

(167

6 x

1067

)(8

64 x

109

2)(8

89 x

109

2)

8126

.0 x

26.

0 x

20.0

86

.0 x

44.

0 44

.0 x

45.

0 45

.0 x

45.

0 12

150

(660

x 6

60 x

508

)(2

184

x 11

18)

(111

8 x

114)

(114

3 x

1143

)

8229

.0 x

14.

0 x

14.0

50

.0 x

41.

0 26

.0 x

42.

0 27

.0 x

42.

0 66

28(7

37 x

356

x 3

56)

(127

0 x

1041

)(6

60 x

106

7)(6

86 x

106

7)

8330

.0 x

12.

0 x

6.0

30.0

x 3

4.0

16.0

x 3

5.0

17.0

x 3

5.0

3415

(762

x 3

05 x

152

)(7

62 x

864

)(4

06 x

889

)(4

32 x

889

)

8430

.0 x

12.

0 x

12.0

42

.0 x

40.

0 22

.0 x

41.

0 23

.0 x

41.

0 55

23(7

62 x

305

x 3

05)

(106

7 x

1016

)(5

59 x

104

1)(5

84 x

104

1)

8530

.0 x

16.

0 x

16.0

58

.0 x

44.

0 30

.0 x

45.

0 31

.0 x

45.

0 82

34 (

762

x 40

6 x

406)

(147

3 x

1118

) (

762

x 11

43)

(787

x 1

143)

Page 51: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

5-17

Tab

le 5

-2.

Stan

dard

Pac

k W

raps

, B

ags,

and

Des

icca

nt U

nits

(A

s R

equi

red)

- C

onti

nued

Co

nta

iner

W

rap

B

arri

er B

ag

Bar

rier

Bag

U

nit

s o

f C

on

tain

er

Siz

e ID

(i

n)

(in

) (i

n)

Des

icca

nt

Siz

e (i

n)

(mm

) (m

m)

(mm

) w

/Pre

s C

OD

E 4

C

od

e(m

m)

(NO

TE

1)

(NO

TE

2)

(NO

TE

3)

*Cel

l/Syn

8630

.0 x

20.

0 x

12.0

58

.0 x

40.

0 30

.0 x

41.

0 31

.0 x

41.

0 75

31(7

62 x

508

x 3

05)

(147

3 x

1016

)(7

62 x

104

1) (

787

x 10

41)

8730

.0 x

20.

0 x

20.0

74

.0 x

48.

0 38

.0 x

49.

0 39

.0 x

49.

0 11

347

(762

x 5

08 x

508

)(1

880

x 12

19)

(965

x 1

245)

(99

1 x

1245

)

8830

.0 x

26.

0 x

20.0

86

.0 x

48.

0 44

.0 x

49.

0 45

.0 x

49.

0 13

154

(762

x 6

60 x

508

) (

2184

x 1

219)

(111

8 x

1245

) (

1143

x 1

245)

8932

.0 x

26.

0 x

16.0

78

.0 x

46.

0 40

.0 x

47.

0 41

.0 x

47.

0 11

547

(813

x 6

60 x

406

)(1

981

x 11

68)

(101

6 x

1194

) (

1041

x 1

194)

9032

.0 x

26.

0 x

26.0

98

.0 x

56.

0 50

.0 x

57.

0 51

.0 x

57.

0 17

471

(813

x 6

60 x

660

)(2

489

x 14

22)

(12

70 x

144

8)(1

295

x 14

48)

9134

.0 x

14.

0 x

10.0

42

.0 x

42.

0 22

.0 x

43.

0 23

.0 x

43.

0 57

24(8

64 x

356

x 2

54)

(106

7 x

1067

)(5

59 x

109

2) (

584

x 10

92)

9234

.0 x

20.

0 x

15.0

64

.0 x

47.

0 33

.0 x

48.

0 34

.0 x

48.

0 96

40(8

64 x

508

x 3

81)

(162

6 x

1194

) (

838

x 12

19)

(864

x 1

219)

9334

.0 x

20.

0 x

20.0

74

.0 x

52.

0 38

.0 x

53.

0 39

.0 x

53.

0 12

351

(86

4 x

508

x 50

8)(1

880

x 13

21)

(96

5 x

136)

(991

x 1

346)

9436

.0 x

12.

0 x

12.0

42

.0 x

46.

0 22

.0 x

47.

0 23

.0 x

47.

0 63

27 (

914

x 30

5 x

305)

(106

7 x

1168

)(5

59 x

119

4)(5

84 x

119

4)

9536

.0 x

14.

0 x

14.0

50

.0 x

48.

0 26

.0 x

49.

0 27

.0 x

49.

0 77

32(9

14 x

356

x 3

56)

(127

0 x

1219

)(6

60 x

124

5)(6

86 x

124

5)

9636

.0 x

24.

0 x

22.0

86

.0 x

56.

0 44

.0 x

57.

0 45

.0 x

57.

0 15

263

(91

4 x

610

x 55

9)(2

184

x 14

22)

(111

8 x

1448

)(1

143

x 14

48)

9736

.0 x

26.

0 x

18.0

82

.0 x

52.

0 42

.0 x

53.

0 43

.0 x

53.

0 13

656

(914

x 6

60 x

457

)(2

083

x 13

21)

(10

67 x

134

6)(1

092

x 13

46)

9840

.0 x

14.

0 x

14.0

50

.0 x

52.

0 26

.0 x

53.

0 27

.0 x

53.

0 84

35(1

016

x 35

6 x

356)

(127

0 x

1321

)(6

60 x

134

6) (

686

x 13

45)

NO

TE

1:

A-A

-317

4, M

IL-P

RF-

121,

A

-A-3

129,

PPP

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95 w

ith P

rese

rvat

ive

Cod

es 1

thr

ough

7,

and

A-A

-312

9 (T

ype

III)

, or

MIL

-PR

F-81

705

(Typ

e II

I) w

ith P

rese

rvat

ive

Cod

e 9.

NO

TE

2:

MIL

-PR

F-12

1 (G

rade

A,

Cla

ss 1

) w

ith P

rese

rvat

ive

Cod

es 2

or

6..

NO

TE

3:

MIL

-PR

F-13

1 w

ith P

rese

rvat

ive

Cod

es 3

, 4,

or

7, a

nd M

IL-P

RF-

8170

5 (T

ype

1) w

ith P

rese

rvat

ive

Cod

e 9.

∗C

ellu

lose

/Syn

thet

ic

Page 52: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

Table 5-3. Standard Pack Materials

Specification National Stock Number Description Number

ASTM D 5486, Type I Tape, pressure-sensitive, waterproof, 2 inches (50(formerly PPP-T-60) mm) wide

Class 1 Colored (Tan) 7510-00-079-7906

Class 2 Clear 7510-00-266-6715

MIL-PRF-121 Barrier, greaseproof, waterproof, flexible, 8135-00-233-3871heat-sealable

MIL-P-130 Paper, wrapping, laminated and crepedHeavy duty 8135-00-664-0028 Medium duty 8135-00-680-2777Light duty

MIL-PRF-131 Barrier, water vapor proof, flexible, heat-sealable,

Class 1 Plastic backing (general use) 8135-00-282-0565

Class 2 Kraft backing (for small packages under 10 8135-00-812-9023lb and under 40 cu in volume)

A-A-3174 Film, polyolefin, transparent, 0.0004 inch 8135-00-068-9466(formerly L-P-378) (0.01016 mm) thick

PPP-C-795 Film, cellular plastic, heat-sealable, 0.1875 inch 8135-00-142-9016(4.763 mm) thick

PPP-C-1797 Film, cellular plastic, heat-sealable, 0.5 in (13 8135-00-926-8991mm) thick

MIL-PRF-32033 P-9, Very light preservative oil, water-displacing 9150-00-231-9062(formerly VV-L-800) (cold application) 1.0 qt (0.946 L)

PPP-C-1120 Cushioning, bound fiber, water-resistant, 1 inch(25 mm) thick

Cushioning, bound fiber, water-resistant, 2 inches(50 mm) thick

A-A-59135, Class 2 Cushioning, unicellular polypropylene foam, flex- 8135-00-300-4905(formerly PPP-C-1752) ible, 0.25 inch (6 mm)

Cushioning, unicellular polypropylene foam, flex- 8135-00-180-5922ible, 0.5 inch (13 mm)

A-A-3129 Cushioning material, plastic, open cell 8135-01-087-3599(formerly PPP-C-1842)

MIL-D-3464 Desiccant 4 Unit (paper bag) 6840-00-264-6574

Desiccant 8 Unit (cloth bag) 6840-00-264-6571

Desiccant 16 Unit (cloth bag) 6840-00-264-6572

MIL-PRF-16173 P-2, Thin, soft film preservative (cold applica- 8030-00-837-6557tion) Grade III

MIL-DTL-17667 Paper, wrapping, chemically neutral, flat stretcha- 8135-00-558-1242ble, creped 8135-00-558-1245

MIL-PRF-22191 Barrier, transparent, flexible, heat-sealable, Type 8135-00-079-2415I

MIL-P-26514 Cushioning, polyeurathane foam, flexible, Roll, 8135-00-116-1443Type I 1.0 inch (25 mm) thick

Sheet, 3.0 inch (76 mm) thick 8135-00-052-9077

MIL-DTL-81997 Pouches, cushioned, flexible, electrostatic free, 8105-01-197-2966reclosable, transparent, 10.0 x 10.0 inch (25 x25 mm)

5-18

Page 53: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

Table 5-3. Standard Pack Materials - Continued

Specification National Stock Number Description Number

MIL-PRF-81705 Barrier material, flexible, electrostatic free,heat-sealable

Type I 8135-00-092-3220

Type II 9330-00-113-9438

5-19/(5-20 blank)

Page 54: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited
Page 55: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

TO 00-85B-3

APPENDIX ALIST OF ACRONYMS

A.1 ACRONYMS.

Listed below are the acronyms which pertain to this T.O.

AFMC Air Force Materiel Command

AFPTEF Air Force Packaging Technology & Engineering Facility

ALC Air Logistic Complex

cm Centimeter

CFR Code of Federal Regulations

ERRC Expendability - Recoverability - Repairability Category

ESD Electrostatic Discharge

ESDS ESD Sensitive

IAW in accordance with

ICAO International Civil Aviation Organization

IMDG International Maritime Dangerous Goods

in. inch

kg kilogram

L liter

mm millimeter

NIIN National Item Identification Number

NSN national stock number

lb Pound

PCN Product Control Number

RIC Routing Identifier Code

SPI special packaging instructions

SPS Spares Packaging Standardization

TO technical order

TRC Technology Repair Center

A-1/(A-2 blank)

Page 56: HOW TO PACKAGE AIR FORCE SPARES...TO 00-85B-3 TECHNICAL MANUAL HOW TO PACKAGE AIR FORCE SPARES (ATOS) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited