how to read the standard of cbn&pcd turning inserts · 2012. 4. 10. · ─008 120408gaws4a 12.7...
TRANSCRIPT
-
B000
GRADE APPLICATION RECOMMENDED FOR EACH WORK MATERIALcutting conditions suitable for each type of work material is shown as a general guide to select the grade.
: Stable Cutting : General Cutting : Unstable Cutting
FIGURE SHOWING THE INSERT GEOMETRYD1 : Diameter of Inscribed Circle S1 : Thickness Re : Corner Radius &D2 : Diameter of HoleDimensions are detailed in the "Dimensions" column.
LEGEND FOR STOCK STATUS MARKis shown on the left hand page of each double-page spread.PHOTO OF INSERT
PRODUCT NAME
PAGE REFERENCE·CHIP BREAKERS·GRADES·TECHNICAL DATAindicates reference pages, on the right hand page of each double-page spread.
APPLICABLE HOLDER PAGEindicates reference pages for details of applicable holders.
SHAPE & ANGLE MARK
PRODUCT SECTION
INDICATION OF NEGATIVE/POSITIVE TYPETITLE OF PRODUCT ACCORDING TO THE INSERT TYPE
STOCK STATUS
INSERT NUMBER
INSERT GRADESINSERT DIMENSIONS
HOW TO READ THE STANDARD OF CBN&PCD TURNING INSERTSa How this section page is organizedz Organized according to turning insert shape. (Refer to the index on the next page.)x Inserts are arranged in order of : • Negative inserts (with hole|without hole) • Positive inserts (with hole|without hole)
a To Order : Please specifyzinsert number and xgrade.
B022
CBN
B023
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-CNGA120404GA4 a a 12.7 4.76 0.4 5.16
C010C011E013E036E042H006─008
120408GA4 a a 12.7 4.76 0.8 5.16 120412GA4 a a 12.7 4.76 1.2 5.16 120404GN4 a 12.7 4.76 0.4 5.16 120408GN4 a 12.7 4.76 0.8 5.16 120412GN4 a 12.7 4.76 1.2 5.16
120404FS4 a 12.7 4.76 0.4 5.16 120408FS4 a 12.7 4.76 0.8 5.16 120412FS4 a 12.7 4.76 1.2 5.16
120404TA4 a a 12.7 4.76 0.4 5.16 120408TA4 a a 12.7 4.76 0.8 5.16 120412TA4 a a 12.7 4.76 1.2 5.16
NEW PETIT CUT(With Wiper)
* NP-CNGA120404GAWS4 a 12.7 4.76 0.4 5.16 C010
C011E013E036E042H006─008
120408GAWS4 a 12.7 4.76 0.8 5.16 120412GAWS4 a 12.7 4.76 1.2 5.16
NEW PETIT CUT BF-CNGG120404TA4 a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408TA4 a 12.7 4.76 0.8 5.16 120412TA4 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT NP-CNGA120404GA2 a a 12.7 4.76 0.4 5.16
C010C011E013E036E042H006─008
120408GA2 a a 12.7 4.76 0.8 5.16 120412GA2 a a 12.7 4.76 1.2 5.16 120404GS2 a a a 12.7 4.76 0.4 5.16 120408GS2 a a a 12.7 4.76 0.8 5.16 120412GS2 a a a 12.7 4.76 1.2 5.16 120404GN2 a 12.7 4.76 0.4 5.16 120408GN2 a 12.7 4.76 0.8 5.16 120412GN2 a 12.7 4.76 1.2 5.16 120404FS2 a a 12.7 4.76 0.4 5.16 120408FS2 a a 12.7 4.76 0.8 5.16 120412FS2 a a 12.7 4.76 1.2 5.16 120404TA2 a a a 12.7 4.76 0.4 5.16 120408TA2 a a a 12.7 4.76 0.8 5.16 120412TA2 a a a 12.7 4.76 1.2 5.16 120404TS2 a 12.7 4.76 0.4 5.16 120408TS2 a 12.7 4.76 0.8 5.16 120412TS2 a 12.7 4.76 1.2 5.16
CN80° Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-CNGA120404G2 a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408G2 a 12.7 4.76 0.8 5.16 120412G2 a 12.7 4.76 1.2 5.16 120404T2 a 12.7 4.76 0.4 5.16 120408T2 a 12.7 4.76 0.8 5.16 120412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT
* 2TNP-CNGA120404G2 a 12.7 4.76 0.4 5.16 C010
C011E013E036E042H006─008
120408G2 a 12.7 4.76 0.8 5.16 120412G2 a 12.7 4.76 1.2 5.16 120404T2 a 12.7 4.76 0.4 5.16 120408T2 a 12.7 4.76 0.8 5.16 120412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT(With Wiper)
* 1NP-CNGA120404GAWS2 a a 12.7 4.76 0.4 5.16 C010
C011E013E036E042H006─008
120408GAWS2 a a 12.7 4.76 0.8 5.16 120412GAWS2 a a 12.7 4.76 1.2 5.16 120404GSWS2 a 12.7 4.76 0.4 5.16 120408GSWS2 a 12.7 4.76 0.8 5.16 120412GSWS2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT BF-CNGM120404TA2 a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408TA2 a 12.7 4.76 0.8 5.16 120412TA2 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT BM-CNGM120408TA2 a 12.7 4.76 0.8 5.16 C010
C011E013E036E042H006─008
120412TA2 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT NP-CNMA120404GS a a 12.7 4.76 0.4 5.16
C010C011E013E036E042H006─008
120408GS a a 12.7 4.76 0.8 5.16 120412GS a a 12.7 4.76 1.2 5.16 120404G a a 12.7 4.76 0.4 5.16 120408G a a 12.7 4.76 0.8 5.16 120412G a a 12.7 4.76 1.2 5.16 120404F r a a 12.7 4.76 0.4 5.16 120408F r a a 12.7 4.76 0.8 5.16 120412F r a a 12.7 4.76 1.2 5.16 120404T r a a a 12.7 4.76 0.4 5.16 120408T r a a a 12.7 4.76 0.8 5.16 120412T r a a a 12.7 4.76 1.2 5.16
GRADES B004 IDENTIFICATION B002
D
D
1
1
S
S
1
1
80°
80°
Re
Re
øDøD
22
D
D
1
1
S
S
1
1
80°
80°
Re
Re
øD
øD
2
2
D1 S1
80°Re
øD2
D1 S1
80°Re
øD2
D1 S1
80°Re
øD2
D
D
1
1
S
S
1
1
80°
80°
Re
Re
øDøD
22
D1 S1
80°Re
øD2
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHHOLE
WITHHOLE
* Please refer to B014 before using the wiper insert.
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
*1 Please refer to B014 before using the wiper insert.*2 The order number is for a 10-insert pack. Please specify order number, grade and quantity.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B001
B002B004B015B016
B022B025B027B028B030B031
B032B032B033B034B035
B036B039B040B042B043B045B046B046
B048B049B049B047B047B050B051
B052B052B053B053B054
B055
B056B056B057B057B058B059B061B061B062B062B063B063B064
B065B065
INDENTIFICATION ....................................................CBN (CUBIC BORON NITRIDE) ...............................PCD (SINTERED DIAMOND) ....................................CLASSIFICATION OF CBN & PCD INSERTS ..........
STANDARD OF CBN TURNING INSERTS NEGATIVE INSERTS WITH HOLE CN ppTYPE...RHOMBIC 80° .......... DN ppTYPE...RHOMBIC 55° .......... SN ppTYPE...SQUARE 90° ........... TN ppTYPE...TRIANGULAR 60° ..... VN ppTYPE...RHOMBIC 35° .......... WN ppTYPE...TRIGON 80° ............ NEGATIVE INSERTS WITHOUT HOLE CN ppTYPE...RHOMBIC 80° .......... DN ppTYPE...RHOMBIC 55° .......... RN ppTYPE...ROUND ................. SN ppTYPE...SQUARE 90° ........... TN ppTYPE...TRIANGULAR 60° ..... POSITIVE INSERTS WITH HOLE CC ppTYPE...RHOMBIC 80° .......... CP ppTYPE...RHOMBIC 80° .......... DC ppTYPE...RHOMBIC 55° .......... TC ppTYPE...TRIANGULAR 60° ..... TP ppTYPE...TRIANGULAR 60° ..... VB ppTYPE...RHOMBIC 35° .......... VC ppTYPE...RHOMBIC 35° .......... WC ppTYPE...TRIGON 80° ............
POSITIVE INSERTS WITHOUT HOLE SP ppTYPE...SQUARE 90° ........... TB ppTYPE...TRIANGULAR 60° ..... TP ppTYPE...TRIANGULAR 60° ..... RBGTYPE ................................ RTGTYPE ................................. GYTYPE ................................... MGTRTYPE .............................
STANDARD OF PCD TURNING INSERTS NEGATIVE INSERTS WITH HOLE CN ppTYPE...RHOMBIC 80° .......... DN ppTYPE...RHOMBIC 55° .......... SN ppTYPE...SQUARE 90° ........... TN ppTYPE...TRIANGULAR 60° ..... VN ppTYPE...RHOMBIC 35° ..........
NEGATIVE INSERTS WITHOUT HOLE SN ppTYPE...SQUARE 90° ...........
POSITIVE INSERTS WITH HOLE CC ppTYPE...RHOMBIC 80° .......... CP ppTYPE...RHOMBIC 80° .......... DC ppTYPE...RHOMBIC 55° .......... SP ppTYPE...SQUARE 90° ........... TC ppTYPE...TRIANGULAR 60° ..... TP ppTYPE...TRIANGULAR 60° ..... VB ppTYPE...RHOMBIC 35° .......... VC ppTYPE...RHOMBIC 35° .......... WC ppTYPE...TRIGON 80° ............ WP ppTYPE...TRIGON 80° ............ DE ppTYPE...RHOMBIC 55° .......... TE ppTYPE...TRIANGULAR 60° ..... VD ppTYPE...RHOMBIC 35° .......... POSITIVE INSERTS WITHOUT HOLE SP ppTYPE...SQUARE 90° ........... TP ppTYPE...TRIANGULAR 60°......
TURNING TOOLS
CBN & PCD INSERT STANDARDSCBN & PCD INSERT GRADES
-
B002
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
øD1 øD1
m
m
S1
A
M
N
X
NP - C T N G A
S
T
C
D
V
W
R
B 5°
C 7°
D 15°
E 20°
N 0°
P 11°
z x c b
v n
T NP
BF
BM
e0.025 e0.08─e0.18
G M
e0.025 e0.05─e0.15
e0.13 e0.13
e0.08 e0.08 e0.13
e0.08 e0.08 e0.13
e0.11 e0.11 e0.15
e0.16 e0.16 ─
e0.08 e0.08 e0.13
6.35 9.525 12.70
e0.05 e0.05 e0.08
e0.05 e0.05 e0.08
e0.05 e0.05 e0.08
e0.05 e0.05 ─
e0.05 e0.05 e0.08
6.35 9.525 12.70
─ ─ ─
─ e0.05 e0.08
W
T
B
H
WithoutHole
Special Design
Cylindrical Hole
Cylindrical Hole
Symbol Insert Shape
Square
Triangular
Rhombic80°
Rhombic55°
Rhombic35°
Trigon
Round
c Insert Shape
Symbol Normal Clearance
v Normal Clearance
z Insert Case
10-inserts Package
1-insert PackageNo mark
x Insert Geometry
New Petit Cut
With Breaker
With Breaker
Standard TypeNo mark
Symbol
The surface of insert with * mark is sintered.
Tolerance ofNose Height
m (mm)
Tolerance of Inscribed Circle
&D1 (mm)
Tolerance ofThicknessS1 (mm)
D.I.C. Triangular Square Rhombic80°Rhombic
55°Rhombic
35° Round
D.I.C. Triangular Square Rhombic80°Rhombic
55°Rhombic
35° Round
aTolerance of Nose Height m (mm)
aTolerance of Inscribed Circle &D1 (mm)
b Tolerance Class
*
Detail of M Class Insert Tolerance
Symbol Hole HoleConfigurationChip
Breaker Figure
With Hole
With Hole
With Hole
With Hole
With Hole
With Hole
Cylindrical Hole+
One Countersink(40─60°)
Cylindrical Hole+
One Countersink(70─90°)
No
OneSided
No
OneSided
No
OneSided
No
Metric
n Fixing and/or for Chip Breaker
IDENTIFICATION
─ ─
─
─
-
B003
CBN
& PC
D TU
RNIN
G IN
SERT
S
S1
01
T0
02
T2
03
T3
04
1.39
1.59
1.79
2.38
2.78
3.18
3.97
4.76
02
04
08
12
16
0.2
0.4
0.8
1.2
1.6
12 04 04 G WS
R
L
N
m , .
/
2 J R
GAGSGNGFAFSFNF
TATSTNT
u12 u13 u14u11
2 2
3
1
3
44
66
F 91°
93°J
WS
0912
L302
030809
040506
030405
030405
060809
04 1113
07 06 06 1109 08 07 1305
06 16 11 09 09 1608 22 15 12 12 22
3.974.765.566.357.949.525
12.70 . Insert CornerConfiguration
Symbol Corner Radius(mm)
Figure Hand Symbol
Symbol Thickness (mm)
, Insert Thickness
Right
Left
Neutral
*Thickness is from the bottom of the insert to the top of the cutting edge.
Symbol Honing
General Cutting
Continuous Cutting
Interrupted Cutting
/ Application (Honing) Cutting Directionu14u11 Wiper
With Wiper
Without WiperNo mark
u12 Number of Teeth
No mark
u13 Cutting Edge Angle
Non RestrictionNo mark
Please refer to page B011for further information.
Please pay special attention when using an indexable insert.Please refer to page B014 for further information.
SymbolDiameter ofInscribed Circle
(mm)
m Insert Size
-
B004
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
1100
200
300
400
5 10 20 40 50 100
400
300
200
100 BC8020
MBC010
MBC020
100000 20000 30000 40000
BC8020
MBC020
MBC010
MBC010
BC8020
MBC020
y y
MBC020
BC8020
MBC010
ContinuousLight
Cutting Mode
Cut
ting
Spee
d (m
/min
)
HeavyLight HeavyInterrupted
Grade Grade Features and Application MainComponentCoatingLayer
CBN (Micro Grain)TiN
Al2O3
CBN (Medium Grain)TiN
Al2O3
CBN (Micro Grain)TiN
Al2O3
Cut
ting
Spee
d (m
/min
)
Cutting Time (min)
Impact frequency before fracturing
Number of Impacts
V-T Diagram (VB=0.1mm)
FEATURES
CUTTING PERFORMANCE
MBC010 makes the best use of special ceramic binder structure, actualizing high wear resistance. High wear resistance enables continuous machining at high speed of over 300m/min.
Uses a CBN substrate that has high cutting edge toughness. The TiAlN based coating delivers superb wear resistance. It covers a wide range of applications from continuous to light interrupted cutting.
Coated CBN for High Speed Continuous Cutting
Coated CBN for general cutting
TiN
TiAlN
TiAlN
Continuous Cutting Interrupted Cutting
: JIS SCM415 (60HRC)
: NP-CNGA120408GA: 0.1mm/rev: 0.1mm
WorkpieceExternal Continuous CuttingInsertFeedDepth of CutWet Cutting
: JIS SCM415 (60HRC)
: NP-CNGA120408GA: 150m/min: 0.2mm/rev: 0.2mm
WorkpieceExternal Interrupted Cutting 8 GrooveInsertCutting SpeedFeedDepth of CutDry Cutting
COATED CBN SERIES BC8020 / MBC010 / MBC020With the expansion of BC8020, Mitsubishi can offer 3 coated CBN grades for machining of hardened steels. These 3 coated CBN grades cover a wide range of applications.
To achieve longer tool life, Mitsubishi uses a unique "Particle-activated Sintering Method", combined with increased cutting edge strength. With high crater wear resistance CBN grades and a wear resistant ceramic coatings, longer tool life and improved machine efficiency are obtained.
Incleased cutting edge strength and high crater wear resistant CBN grade in combination with a highly wear resistant TiAlN coating, results in longer tool life and improved machining efficiency under heavy duty or interrupting cutting.
High efficiency coated CBN
-
B005
CBN
& PC
D TU
RNIN
G IN
SERT
S
20 4 6 8 10 20 4 6 8 100
0.04
0.08
0.12
0.16
0
2
4
6
8
10
BC8020y
y
y
BC8020BC8020
0 5000 20000 22000 24000
0 5000 10000 15000 20000 25000
26000 28000 30000
BC8020
BC8020
BC8020
BC8020
WEAR RESISTANCE FINISHED SURFACECONTINUOUS CUTTING
BC8020 exhibits excellent cutting performance for severe or interrupted machining.
FRACTURE RESISTANCEINTERRUPTED CUTTING (CRATER WEAR)
FRACTURE RESISTANCEINTERRUPTED CUTTING (CHIPPING)
Chipping
Flan
k W
ear (
mm
)
Fini
shed
Sur
face
(!m
)
Cutting Time (min) Cutting Time (min)
Fracture
Conventional Coated CBNConventional Coated CBN
Workpiece : JIS SCr420 (60HRC) Insert : NP-CNGA120408GACutting speed : 150m/min Feed : 0.15mm/rev Depth of Cut : 0.5mmWet Continuous Cutting
Number of Impacts
Number of Impacts
Workpiece : JIS SCM415 (60HRC)
Medium Interrupted CuttingInsert : NP-CNGA120408GACutting speed : 150m/minFeed : 0.15mm/rev Depth of Cut : 0.15mmDry Interrupted Cutting
Workpiece : JIS SCM415 (60HRC)
Heavy Interrupted Cutting Insert : NP-CNGA120408GACutting speed : 150m/minFeed : 0.2mm/rev Depth of Cut : 0.2mmDry Interrupted Cutting
Conventional Coated CBN
Conventional Coated CBN
Normal wear
Normal wear
Fracturing from crater wearConventional
Coated CBN
Conventional Coated
CBN
-
B006
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
0 10 20 302
4
6
0 10 20 30 400.05
0.1
0.15
20 4 6 8 10 12 14 160.00
0.02
0.04
0.06
0.08
0.10
0 5 10 15 20
MBC020
MBC020
MBC010
MBC010
MBC010
MBC020
WEAR RESISTANCE FINISHED SURFACE
Workpiece : JIS SCM415 (60HRC)Insert : NP-CNGA120408GS2Cutting speed : 150m/minFeed : 0.15mm/revDepth of Cut : 0.2mmDry Continuous Cutting
Workpiece : JIS SCM415 (60HRC)Insert : NP-CNGA120408GS2Cutting speed : 300m/minFeed : 0.05mm/revDepth of Cut : 0.1mmDry Continuous Cutting
Workpiece : JIS SCr420 (60HRC) Round barInsert : NP-CNGA120408GA4Cutting speed : 220m/minFeed : 0.1mm/revDepth of Cut : 0.1mmDry Continuous Cutting
Workpiece : JIS SCr420 (60HRC)Insert : NP-CNGA120408GA4Cutting speed : 120m/minFeed : 0.15mm/revDepth of Cut : 0.15mmDry Interrupted Cutting
Flan
k W
ear (
mm
)
Fini
shed
Sur
face
(!m
)
Cutting Time (min)
Cutting Time (min)
Cutting Time (min)
Fracture Fracture
MBC010 employs TiN based coating for superior, consistent surface finishes.
TOUGHNESS
Large wear(Tool life)
MBC020 exhibits excellent cutting performance for a wide range of applications from continuous through interrupted machining.
WEAR RESISTANCEWEAR RESISTANCE
Cutting Time (min)
Flan
k W
ear (
mm
)
Conventional Coated CBN A
Conventional Coated CBN AConventional Coated CBN B
Conventional Coated CBN B
ConventionalCoatedCBN A
ConventionalCoatedCBN B
ConventionalCoated CBN A
ConventionalCoated CBN B
ConventionalCoated CBN C
-
B007
CBN
& PC
D TU
RNIN
G IN
SERT
S
MB810
1100
200
300
400
5 10 20 40 50 100
MB8025
MB825
MB835
MB810
100000 20000 30000 40000
MB835
MB8025
MB825
MB810
100
200
300
400
MB8025
MB825MB835
MB8025
MB810
MB825
MB835
CBNTiN
Al2O3
y y
y
CUTTING PERFORMANCE
Grade Grade Features and Application MainComponentCBN (Micro Grain)
TiNAl2O3
CBN (Micro Grain)TiC
Al2O3
CBN (Micro Grain)TiN
Al2O3
For General Purpose TurningBy employing a "Particle-activated Sintering Method", the new sintered CBN technology is recommended for continuous cutting from medium to high speeds.
For High Speed Continuous CuttingIt features improved wear resistance due to impregnation with larger CBN particles.
For Continuous to Medium Interrupted CuttingExcellent balance of wear resistance and fracture resistance due to introduction of micro-grain CBN particles.
For Heavy Interrupted CuttingImproved grade employing micro-grain CBN particles. Excellent fracture resistance for use in heavy interrupted cutting.
Workpiece
InsertFeedDepth of CutWet Cutting
: JIS SCM415 (60HRC) External Continuous Cutting: NP-CNGA120408: 0.1mm/rev: 0.1mm
V-T Diagram (VB=0.1mm)
Cutting Time (min)
Cut
ting
Spee
d (m
/min
)
Continuous CuttingImpact frequency before fracturing
Workpiece
InsertCutting Speed
: JIS SCM415 (60HRC) External Interrupted Cutting 8 Groove: NP-CNGA120408: 150m/min
Number of Impacts
Interrupted Cutting
: 0.15mm/rev: 0.2mm
FeedDepth of CutDry Cutting
NON-COATED CBN SERIES
FEATURES
Continuous Light
Cutting Mode
Cut
ting
Spee
d (m
/min
)
HeavyInterrupted
• CBN tool material is produced by mixing the main component CBN (cubic boron nitride), which has a hardness second only to diamond, with a special ceramic or metal binder. It is then sintered at a pressure of over 5GPa and at a temperature of 1200°C or higher.
• CBN has lower affinity to iron than diamond. The low affinity and high hardness properties means that sintered CBN delivers a superior cutting performance especially during high speed machining of materials such hardened steel, cast iron and sintered alloys etc.
HARDENED STEEL MACHINING
-
B008
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
10 20 30 40 50 60 100
200
300
400
500
600700
MB710
0
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
20 40 60 80 100 120 140 160 180 200
MB710
MBS140
MB730
CBNTiC
Al2O3
y
y
100 500 1000 1500
MB5015
MB5015
MB5015
CUTTING PERFORMANCEGrade Grade Features and Application MainComponent
CBNAIN
(Solid)
CBN(High Content)Co Base Alloy
V-T Diagram (VB=0.1mm)Continuous Cutting
Cutting Time (min)
Cut
ting
Spee
d (m
/min
)
For High Speed Cutting and Roughing of Cast IronHighest CBN content, high thermal conductivity.Enables deep depth of cut.
For High Speed CuttingHas the larger CBN content and therefore displays good thermal conductivity. It is suitable for the high temperatures that are generated in high speed cutting.
For General CuttingGeneral purpose grade with well balanced wear and fracture resistance.
Ceramics
CAST IRON MACHINING
: JIS FC250: TNGA160408: 0.1mm/rev: 0.15mm
WorkpieceInsertFeedDepth of CutWet Cutting
: JIS FC250: TNGA160408: 0.1mm/rev: 0.1mm
WorkpieceInsertFeedDepth of CutDry Cutting
* Poduced to order only.For Cylinder liner
FEATURESaMB5015 is exclusive grade for boring of Centrifugal casting Cylinder liners in semi finishing or finishing applications
with high with high wear resistance.
RECOMMENDED CUTTING CONDITIONS
Work Material Coolant
Wet
Cutting Speed (m/min) Feed(mm/rev)
Depth of Cut(mm)Cutting Mode
Centrifugal casting Cast Iron Continuous cutting
VB wear
Number of Drilling
Flan
k W
ear (
mm
)
Defective product
Workpiece : FC200(Centrifugal casting)&63.0Cutting Speed : 800m/min Feed : 0.35mm/rev Depth of Cut : 0.03mmWork : Centrifugal casting Cylinder liner Hole Depth : 100mm
─0.3(Finishing)
─0.8(Semi-finishing)─0.05(Finishing)
─0.2(Semi-finishing)
Previous coated grade
Previous coated grade
CUTTING PERFORMANCE
-
B009
CBN
& PC
D TU
RNIN
G IN
SERT
S
─0.2
─0.2
─0.2
─0.3
─0.3
─0.3
y y
a
0 100 200 3000 200 400
MB4020 MB4020
250
0.1
0.2
100
0.03
0.05
NP-TNGA160404FS3 NP-TPGX080204FS3
MB4020
MB4020
MB835100
40 60 80 100
200
300
80 300
80 250
80 150
0.5
0
1.0
1.5
2.0
100 300 500 700
MB4020
0.5
0
1.0
1.5
2.0
17 34 51 68 85 102
MB4020
APPLICATION EXAMPLE
Hardness of Work Material (HRB)
Cut
ting
Spee
d (m
/min
)
WorkMaterial Cutting Speed (m/min)
Feed(mm/rev)
Depth of Cut(mm)
Generalsintered alloy
Sinteredalloy
CUTTING PERFORMANCE
Previous coated grade A
Previous coated grade B
Fracture
Workpiece : High density sintered alloy Insert : NP-CNGA120408Cutting Speed : 190m/min Feed : 0.15mm/rev Depth of Cut : 0.1mmWet Cutting
Workpiece : Sintered alloy Insert : NP-CNGA120408Cutting Speed : 100m/min Feed : 0.15mm/rev Depth of Cut : 0.1mmWet Cutting
Previous coated grade A
Previous coated grade B
Fracture
Fracture
SINTERED ALLOY MACHINING
FEATURES AND RECOMMENDED CUTTING CONDITIONSFor General Cutting
Hardness of Workpiece
Continuous cutting of sintered alloy
Hardness of Workpiece
Fini
shed
Sur
face
: R
a (!
m)
Fini
shed
Sur
face
: R
a (!
m)
High CBN content and a special binder to bind CBN particles allows MB4020 to deliver long tool life during the machining of sintered alloys. A general-purpose grade suitable for the machining of various sintered alloys with different hardness and structures and varied workpiece geometries.
High densitysintered alloy
Continuous cutting of high density sintered alloy
(pieces) (pieces)
Cutting Speed (m/min)
Feed (mm/rev)
Depth of Cut (mm)
Component
Result
Insert
Workpiece
Cut
ting
Con
ditio
ns
Variable valve parts Oil pump parts
Carburized and quenched alloy Carburized and quenched alloy
Previouscoatedgrade
Previouscoatedgrade
-
B010
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
MB730 MB825 MB835
MB730 MB710 MB825
MB8025
MB4020MB4020
MB4020, MB835
250 (80─300)150 (80─250)100 (80─150)
─0.2─0.2─0.2
─0.3─0.3─0.3
MB825, MB8025
MB710
MB825, MB8025MB730
MB730, MBS140
80 (30─130)
80 (30─130)
80 (30─130)
50 (20─70)20 (10─30)
0.3 (0.1─0.5)
0.3 (0.1─0.5)
0.3 (0.1─0.5)
0.25 (0.1─0.4)─0.2
0.2─3.0
0.2─3.0
0.2─3.0
0.1─3.0─0.2
MB730
MB730
120 (100─150)
70 (50─100)
─0.2
─0.2
─0.5
─0.5
─0.4
─0.5
─0.4
─0.5
─1.0MBS140─5.0
─0.5
MB710 MB730MBS140
MB710MB730
750 1000 1250500250
HRC35─65
MBC020
BC8020
150 250 300 350
200 (150─300)120 (60─150)180 (80─250)
250 (150─400)
120 (70─150)100 (50─120)
─0.15─0.2─0.3
─0.2
─0.3─0.3
─0.15─0.3─0.5
200 (80─250)150 (60─200)
200 (80─250)─0.3─0.2
─0.8─0.2 ─0.3
─0.3─0.2
─0.5─0.5
MBC010
MB810MB825MB835
None or Small Large
a
a
a
a
Structural SteelEsp. Carburized Steel
(SC, SCM, SCr)High Alloy Steel
(SKD, SKH)
Coa
ted
Non
-coa
ted
Work Material Type Cutting
ModeRecommended
GradeRecommended Cutting Conditions
Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm)
Cast SteelAdamite Cast Steel
Ductile Cast IronGranular Cast IronChilled Cast Iron
High Chromium SteelHigh Alloy Steel
High Speed Steel
Plunge Cut
Traverse Cut
Cemented Carbide
Ni Base Heat Resistant Alloy (e.g. Inconel)
Co Base Heat Resistant Alloy (e.g. Stellite)
Work Material Recommended Grade Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm)
Work Material GradeCutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm)
Work Material GradeRecommended Cutting Conditions
Recommended Cutting Conditions
Recommended Cutting Conditions
Feed (mm/rev)Cutting Speed (m/min) Depth of Cut (mm)
a
Heat Treated Steel
Sintered Alloy
Roll
a
Amount of Hard ParticlesHardness of Workpiece (HV)
Valve Seat
Heat Resistant Alloy
Cast Iron
Work Material Coolant
Alloy Cast Iron
Gray Cast Iron
Ductile Cast Iron
Dry,Wet
Dry,Wet
Dry,Wet
Cutting Speed (m/min) Feed(mm/rev)
Depth of Cut(mm)
WorkpieceStructure
Ferritic + PearliticPearlitic
Ferritic + PearliticPearlitic
FerriticPearlitic
Continuous cutting for general purpose
High speed finishing cutting
Interrupted cuttingfor general purpose
Continuous cutting for general purpose
Interrupted cuttingfor general purpose
High speed finishing cutting
Continuous to medium interrupted cutting
JIS FC250JIS FC300
JIS FCD400JIS FCD700
Suitable for high speed finishing of heat treated steel, sintered ferrous alloy and cast iron.Low affinity to iron, thus good surface finishes are possible.Grinding can be replaced by machining.
a
a
a
General Sintered Alloy
Sintered Alloy
CBN
Heavy interrupted cuttingfor general purpose
Interruptedcutting
High Density Sintered Alloy
-
B011
CBN
& PC
D TU
RNIN
G IN
SERT
S
0.13
25°R0.03
0.13
25°R0.015
0.05
25°R0.015
35° R0.03
0.13
35° R0.015
0.13
35° R0.015
0.05
0.1
15°0.1
15°
R0.015
0.0515°
R0.015
0.13
25°R0.03
35° R0.03
0.13
0.1
15°
R0
R0
NP-CNGA120408- G A 2
NP-CNGA120408- G 2
F
A S N
G
T
y
y
y
NEW HONING TYPES
CONVENTIONAL HONING TYPES
F Honing
G Honing
T Honing
GN Honing
FN Honing
TN Honing
FS Honing
FA Honing
TA Honing
TS Honing
GS Honing
GA Honing
1st Recommendation (General Cutting)
1st Recommendation (General Cutting)
HONING
Stable Cutting
Unstable Cutting
Stable Cutting
Unstable Cutting
For CBN grades except new honing types, three conventional honing types, namely F, G and T types are available for different applications.
For the CBN BC8020, MBC010 and MBC020 coated grades, MB4020 and MB710/MB730 a wide range of edge honing styles are available to cover a large range of applications and to represent Mitsubishi Materials’ unique cutting tool technology.
Edge Honing TypeMain Application
Main Application
Continuous cutting
Light interrupted cutting
Interrupted cutting
Continuous cutting
Light interrupted cutting
Interrupted cutting
For Small Depth of Cut (Crater wear resistant)
For GeneralPurpose Machining
For Anti Chatter(Sharp anti-burr type)
GA Honing GS Honing GN Honing
TA Honing
F Honing
G Honing
T Honing
FS Honing
TS Honing
FN Honing
TN Honing
FA Honing
MAINAPPLICATION
EDGE HONINGTYPEMAIN
APPLICATION
EDGE HONINGTYPE
General cuttingGA honing is the first recommendation.GS honing if the depth of cut is 0.1mm or less.GN honing if the crater wear is large.
Continuous cutting, stable cuttingFS honing is the first recommendation.FA honing to improve the initial machining performance.FN honing if the crater wear is large.
Medium and heavy interrupted cutting, unstable cuttingTA honing is the first recommendation.TS honing if the depth of cut is 0.1mm or less.TN honing if the crater wear is large.
-
B012
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
0.02
0
0.04
0.06
0.08
0.1
10 60
MB8025
110 160
&30
a
a
0 0.05 0.1 0.15 0.2
2.0
4.0
2.392.5
3.18
4.755.0
3.0
y
H MB8025 100(60─120)
0 200 400
MB8025
0 200 400
MB8025
129
0.1
100
0.05
SNCM230H (HRC58─62) SCr420H (HRC61─65)
FEATURES
CUTTING PERFORMANCE
WorkpieceCutting SpeedFeed
: JIS SCM415 (HRC60): 120m/min: 0.1mm/rev
: 0.35mmDepth of CutDry Cutting
Work Material Hardness Grade Cutting Speed(m/min)
Hardened Steel 35─65HRC
A combination with a high-rigidity holder ensures high accuracyand long tool life.Holder rigidity is essential when grooving hardened steel. The GY series Tri Lock system offers high rigidity equivalent to a 1-piece type despite being a 2-piece type.MG has a wide insert location face for high gripping force. A combination with these holders allows it to deliver excellent performance when grooving hardened steel.
Product line-up for different holder properties
RECOMMENDED CUTTING CONDITIONS
APPLICATION EXAMPLE
Inse
rt W
idth
(mm
)
Feed (mm/rev) Number of passes
Flan
k W
ear (
mm
)
Fracture
(pieces) (pieces)
GY1G0300F020N-GFGS (Grade : MB8025) MGTR43200 (Grade : MB8025)
Coolant
Cutting Speed (m/min)
Feed (mm/rev)
Result
Insert
Workpiece
Dry,Wet
Tool life evaluation for the GY holder
2.5 times longer tool life than the conventional insert.
Cutti
ngCo
nditio
nsCBN GROOVING SERIES
MG for narrow grooves and GY for general grooves are both lined up to allow selection of the most suitable tool.
(GY/MG )
Component Transmission shaft Transmission shaft
Previous coated grade A
Previous coated grade B
GY achieves longer tool life without fracturing.
Previouscoatedgrade
Previouscoatedgrade
-
B013
CBN
& PC
D TU
RNIN
G IN
SERT
S
a
a
TNP-CNGA120404G2
NP-CNGA120408GA2
NP-CNGA120408GA4
y
a
y
y
0.2
0.6
0.4
0.1 0.2 0.3
0
0.05
0.10
0.15
0.20
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
BC8020
MITSUBISHI’s Breaker
Conventional
Workpiece : SCr420H(55HRC)Insert : BF-CNGG120408TA4Cutting Speed : 100m/minFeed : 0.2mm/revDepth of Cut : 0.1mmDry Cutting
FEATURESChip Breaker Geometry Designed for Excellent Chip Control
Long Life Coated CBN Grade BF breakerArea
BM breakerArea
Feed (mm/rev)
Dep
th o
f Cut
( mm
)
CBN BREAKER INSERT( BM/BF Breaker)
APPLICATION AREA
LIGHT CUTTING DEPTH
BM Breaker (Deep shoulder Milling)
BF Breaker
Workpiece : JIS SCM415 (60HRC)Insert : BM-CNGM120408TACutting Speed : 180m/minFeed : 0.2mm/revDepth of Cut : 0.5mmDry Cutting
FractureFracture
DEEP CUTTING DEPTH
10-INSERTS PACKSTwo types of packs for MB8025 Multi-corner type inserts, are available, a single insert pack and a ten insert pack. For easy storage.
10-Insert Pack Symbol
10-Insert PackNo. of Cutting Edge Corners
No. of Cutting Edge Corners
A single sided, multi-corner type insert hasno cutting edges on the underside.
Upper side Underside
Double sided, multi-corner type insert
Single Sided, multi-corner type insert, ex.
Double Sided, multi-corner type insert, ex.
MULTI-CORNER TYPE INSERTS
CUTTING PERFORMANCE
CUTTING PERFORMANCEFl
ank
Wea
r (m
m)
Cutting Time (min)
Previous coated gradeGood for deep depth
cutting of carburized layer.
Recommend and under ap=0.6mm
Good for chip removal under light depth and feed cutting.
Recommend and under ap=0.3mm
Available in BC8020 grade.
Available in MBC020 grade.
Radial chip breaker ensures optimization of the cutting point and the chip breaker position. Enables effective chip discharge even when copy machining and prevents the chips from wrapping around the holder under finish cutting conditions.
Combination of Coating grade & Breaker, high efficiency and long tool life in wide variety of applications.
-
B014
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
0.05 0.1 0.2 0.3
yy
y
0.5
0.4
0.3
0.2
0.1
0 0.1 0.2 0.4 0.5
NP-CNGA120408GAWS2
y
0
5
10
15
WIPER INSERT
Wiper
No Restriction for HoldersA standard holders can be used.(*A double clamp, high rigidity tool is recommended.)
Improving Surface Finish
Improving Efficiency
Increased Tool Life
Improving Chip Control
Under the same machining conditions as conventional breakers, but with the feed rate increased, the surface finish of the workpiece can be improved.
High feed rates not only shortened machining times but also make it possible to combine roughing and finishing operations.
When a change to high feed conditions, the time required to cut one component is decreased, thus more parts can be machined with each insert. In addition, the high feed rate prevents rubbing, therefore, delaying the progression of wear and increasing the tool life of the insert.
Under high feed conditions, the chips generated become thicker and are more easily broken, thus, chip control is improved.
Nonrestriction
a
a
a
a
End Cutting Angle
95°End Cutting Angle
93°(Specified)
Restriction for HoldersUse a holder with end cutting angle 93° for improving wiperefficiency. A holder with end cutting angle 91° can improve wiper efficiency, however, there is no wiper efficiency with other end cutting angles (60°, 90°,107°etc.).
Feed (mm/rev)
NOTES FOR USE
RECOMMENDED CUTTING CONDITIONS AND PERFORMANCE
Fini
shed
Sur
face
(!m
)
Without Wiper With Wiper Without Wiper With Wiper
High precision finish application area
High feed (high efficiency) application area
Dep
th o
f Cut
( mm
)
Feed (mm/rev)
Cutting Speed: 100m/min Feed: 0.3mm/revDepth of Cut: 0.1mm Dry Cutting
Cutting Speed: 100m/min Feed: 0.1mm/revDepth of Cut: 0.1mm Dry Cutting
CUTTING PERFORMANCE Workpiece
InsertCutting Speed
: Hardened Material(HRC60): NP-CNGA120408GAWS2: 120m/min
Depth of CutDry Cutting
: 0.1mm
High precision finishing High feed, high efficiency machining
Ry=3.2!m Ry=1.0!m Ry=12.2!m Ry=1.2!m
Insert example
New wiper edge code
Wiper insert for low rigidity workpieces
Theoretical finished surface roughness
with WS wiper
Without Wiper
-
B015
CBN
& PC
D TU
RNIN
G IN
SERT
S
─0.2─0.2─0.2─0.2─0.4─0.25─0.3─0.1─0.15─0.4─0.2
─1.0─1.0─1.0─1.0─1.0─1.0─1.0─1.0─1.0─
─0.5
e
u
e
e
e
u
e
e
e
e
u
e
e
u
MD205 MD220 MD230
1000 (200─1500)
800 (200─1200)
600 (200─1000)
700 (200─1200)
600 (100─1000)
500 (100─800)
400 (100─600)
50 (30─80)
600 (300─800)
1300 (300─4000)
15 (5─20)
MD205 MD220 MD230
a a
0.05
0.10
0.15
0.20
0.25
0.30
0.25 0.50 0.75 1.00
NP-TNMM160404R-F
y
y
photo
20 24 2812 1640 8 32
MD220
0.2
0.1
0.4
0.3
0.5
HTi10
Suitable for materials such as aluminium alloy, non-ferrous metals, and fibre strengthened plastic.Suitable for extremely high speed finishing.
SELECTION STANDARD
CUTTING PERFORMANCE APPLICATION
aTURNING
(Note 1) e:1st recommendation. u: 2nd recommendation.(Note 2) Not suitable for steel.
Sintered diamond tool wear for high Si aluminium alloy cutting
Aluminium
Aluminium Alloy (Si < 16%)
Aluminium Alloy (Si > 16%)
Copper Alloy
Strengthened Plastic
Glass Fiber Reinforced Plastic
Carbon
Ceramics
Hard Rubber
Wood Inorganic Board
Cemented Carbide
Work MaterialRecommended Cutting Conditions
Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm)
Recommended Grade
Grade
Machined Length (km)
Flan
k W
ear (
mm
)
Please use when a fracture has occured with the MD 220 and you desire a high-quality finished surface.
Apply for general finishing of non-ferrous metals and non-metal cutting.
Please use when there is insufficient resistance to wear with the MD220.
PCD (SINTERED DIAMOND)a
a
Economical The small PCD delivers long tool life. Eliminates the need for regrinding, making tool management easier and economical.aWith Breaker Chip breaker formed directly on the PCD portion delivers superior chip control.a
a
Chip geometry when using a breaker insert Chip geometry when using an insert with no breaker
: High Si Aluminium Alloy: P11R,SPGN120308: 200m/min: 1.5mm: 0.15mm/rev: W.S.O
WorkpieceToolCutting SpeedDepth of Cut FeedCoolant
WorkpieceCutting SpeedFeed
: A5052: 340m/min: 0.1mm/rev
: 0.1mmDepth of CutDry Cutting
WorkpieceCutting SpeedWet Cutting
: A1050: 400m/min
Depth of Cut (mm)
Feed
( mm
/rev)
FEATURES
CUTTING PERFORMANCE
NEW PETIT CUT INSERT SERIES
Corner R0.05mm inserts are available, making it suitable for the machining of small work corner radii.
-
B016
Prod
uct N
ame
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80°
NEW
PET
IT C
UT
Multi-corner TypeDouble Sided
G
Flat Top NP-CNGA_o4 NP-DNGA_o4 NP-SNGA_o4 NP-TNGA_o6 NP-VNGA_o4 NP-WNGA_o6
^ B022 ^ B025 ^ B027 ^ B028 ^ B030 ^ B031
Multi-corner TypeDouble Sided
With Wiper
Flat Top NP-CNGA_o4
^ B022
Multi-corner TypeDouble SidedWith Breaker
BF BF-CNGG_o4 BF-DNGG_o4
^ B022 ^ B025
Multi-corner TypeSingle Sided
Flat Top NP-CNGA_o2*NP-DNGA_o2*
NP-SNGA_o2*
NP-TNGA_o3*
NP-VNGA_o2*
NP-WNGA_o3
^ B022, B023 ^ B025 ^ B027 ^ B028 ^ B030 ^ B031
Multi-corner TypeSingle SidedWith Wiper
Flat Top NP-CNGA_oWS2*NP-DNGA_oWS2J_R/L NP-WNGA_oWS3
^ B023 ^ B026 ^ B031
Multi-corner TypeSingle SidedWith Breaker
BF BF-CNGM_o2 BF-DNGM_o2
^ B023 ^ B026
Multi-corner TypeSingle SidedWith Breaker
BM BM-CNGM_o2 BM-DNGM_o2 BM-TNGM_o3
^ B023 ^ B026 ^ B029
One-corner TypeSingle Sided
M
Flat Top NP-CNMA_o NP-DNMA_o NP-SNMA_o NP-TNMA_o NP-VNMA_o
^ B023 ^ B026 ^ B027 ^ B029 ^ B030
One-corner TypeSingle SidedWith Breaker
R/L-F NP-CNMM_R/L-F NP-DNMM_R/L-F NP-SNMM_R/L-F NP-TNMM_R/L-F NP-VNMM_R/L-F
^ B052 ^ B052 ^ B053 ^ B053 ^ B054
NEW
NEW
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
CLASSIFICATIONNEGATIVE INSERTS WITH HOLE
(Note) Two types of packs for * type inserts, pack of single insert and pack of ten inserts, are available. (The single pack is standard.) Please refer to the "Standard of inserts".
-
B017
Prod
uct N
ame
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80°
NEW
PET
IT C
UT
Multi-corner TypeSingle Sided
G
Flat Top NP-VBGW_o2
^ B045
One-corner TypeSingle Sided
Flat Top NP-VBGW_o
^ B045
One-corner TypeSingle SidedWith Breaker
R-F NP-VBGT_R-F
^ B061
Prod
uct N
ame
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80°
STA
ND
AR
D
One-corner TypeSingle Sided M
Flat Top CNMA
^ B024, B052
One-corner TypeSingle Sided G
Flat Top DNGA SNGA TNGA VNGA
^ B026, B052 ^ B027, B053 ^ B029, B053 ^ B030, B054
CBN
& PC
D TU
RNIN
G IN
SERT
SNEGATIVE INSERTS WITH HOLE
5° POSITIVE INSERTS WITH HOLE
-
B018
Prod
uct N
ame
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80°
NEW
PET
IT C
UT
Multi-corner TypeSingle Sided
G
Flat Top NP-CCGW/B_o2*
NP-DCGW_o2*
NP-TCGW_o3 NP-VCGW_o2
^ B036 ^ B040 ^ B042 ^ B046
Multi-corner TypeSingle SidedWith Wiper
Flat Top NP-CCGW_oWS2
^ B037
Multi-corner TypeSingle SidedWith Breaker
BFBF-CCGT_o2 BF-DCGT_o2
^ B037 ^ B040
One-corner TypeSingle Sided
M
Flat Top NP-CCMB_o
^ B037
One-corner TypeSingle SidedWith Breaker
Standard NP-CCMH
^ B056
One-corner TypeSingle Sided G
Flat Top NP-CCGW_o NP-DCGW_o
^ B037 ^ B041
One-corner TypeSingle Sided
M
Flat Top NP-CCMW_o NP-DCMW_o NP-WCMW_o
^ B038 ^ B041 ^ B046
One-corner TypeSingle Sided
Flat Top NP-CCMW
^ B056
One-corner TypeSingle SidedWith Breaker
R/L-FNP-DCMT_R/L-F
^ B057
One-corner TypeSingle SidedWith Breaker
GR-F
NP-VCGT_R-F
^ B061
STAN
DARD
One-corner TypeSingle Sided
G
M Flat Top CCMW DCMW TCMWTCGW WCMW
^ B038, B056 ^ B041, B057 ^ B042, B058 ^ B062
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
CLASSIFICATION
(Note) Two types of packs for * type inserts, pack of single insert and pack of ten inserts, are available. (The single pack is standard.) Please refer to the "Standard of inserts".
7° POSITIVE INSERTS WITH HOLE
-
B019
Prod
uct N
ame
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 80° Rhombic 55° Square 90° Triangular 60° Rhombic 35° Trigon 80°
NEW
PET
IT C
UT
Multi-corner TypeSingle Sided
G
Flat Top NP-CPGB_o2 NP-TPGB_o3
^ B039 ^ B043
Multi-corner TypeSingle Sided
Flat Top NP-TPGX_o3
^ B043
One-corner TypeSingle Sided
M
Flat Top NP-CPMB_o NP-TPMB_o
^ B039 ^ B043
One-corner TypeSingle SidedWith Breaker
Standard NP-CPMH
^ B056
One-corner TypeSingle Sided G
Flat Top NP-TPGX_o
^ B044
One-corner TypeSingle SidedWith Breaker
M
R/L-F NP-TPMX_R/L-F
^ B059
One-corner TypeSingle SidedWith Breaker
R/L-F NP-TPMH_R/L-F
^ B059
STA
ND
AR
D
One-corner Type
Single SidedWith Breaker
G
Standard CPGT WPGT
^ B056 ^ B062
One-corner TypeSingle Sided
Flat Top SPGX TPGX
^ B057 ^ B044, B060
One-corner TypeSingle SidedWith Breaker
R/L-F TPGT/V_R/L-F
^ B059, B060
CBN
& PC
D TU
RNIN
G IN
SERT
S
11° POSITIVE INSERTS WITH HOLE
-
B020
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 35°
One-corner TypeSingle Sided
For AluminiumWith Breaker( ) G
R/L VDGX_R/L-F
^ B064
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 55° Triangular 60°
One-corner TypeSingle Sided
For AluminiumWith Breaker( )
G
R/L TEGX_R/L
^ B063
One-corner TypeSingle Sided
For AluminiumWith Breaker( )
R/L-F DEGX_R/L-F
^ B063
One-corner TypeSingle Sided
(For Aluminium)
Flat Top TEGX
^ B063
CBN
& PC
D TU
RNIN
G IN
SERT
SCBN & PCD TURNING INSERTS
CLASSIFICATION15° POSITIVE INSERTS WITH HOLE
20° POSITIVE INSERTS WITH HOLE
-
B021
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Rhombic 80° Rhombic 55° Square 90° Triangular 60° Round
One-corner TypeSingle Sided
G
Flat Top SNGN TNGN
^ B034, B055 ^ B035
Multi-corner TypeDouble Sided(Solid CBN)
Flat Top CNGN DNGN SNGN TNGN RNGN
^ B032 ^ B032 ^ B034, B055 ^ B035, B055 ^ B033
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Triangular 60°
Multi-corner TypeSingle Sided G
Flat Top TBGN
^ B049
Tool HolderType
Tole
ranc
e
Inserts
GY Type
G
GY_GFGS
^ B050
MG Type
MGTR
^ B051
TL Type
RTG-A
^ B047
─
RBG
^ B047
Type
Tole
ranc
e
Breaker Nameand
Cross Section
Square 90° Triangular 60°
One-corner TypeSingle Sided G
Flat Top SPGN TPGN
^ B048, B065 ^ B049, B065CB
N &
PCD
TURN
ING
INSE
RTSNEGATIVE INSERTS WITHOUT HOLE
5° POSITIVE INSERTS WITHOUT HOLE SPECIAL PURPOSE INSERTS
11° POSITIVE INSERTS WITHOUT HOLE
-
B022
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-CNGA120404GA4 a a 12.7 4.76 0.4 5.16
C010C011E013E036E042H006─008
120408GA4 a a 12.7 4.76 0.8 5.16 120412GA4 a a 12.7 4.76 1.2 5.16 120404GN4 a 12.7 4.76 0.4 5.16 120408GN4 a 12.7 4.76 0.8 5.16 120412GN4 a 12.7 4.76 1.2 5.16
120404FS4 a 12.7 4.76 0.4 5.16 120408FS4 a 12.7 4.76 0.8 5.16 120412FS4 a 12.7 4.76 1.2 5.16
120404TA4 a a 12.7 4.76 0.4 5.16 120408TA4 a a 12.7 4.76 0.8 5.16 120412TA4 a a 12.7 4.76 1.2 5.16
NEW PETIT CUT(With Wiper)
* NP-CNGA120404GAWS4 a 12.7 4.76 0.4 5.16 C010
C011E013E036E042H006─008
120408GAWS4 a 12.7 4.76 0.8 5.16 120412GAWS4 a 12.7 4.76 1.2 5.16
NEW PETIT CUT BF-CNGG120404TA4 a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408TA4 a 12.7 4.76 0.8 5.16 120412TA4 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT NP-CNGA120404GA2 a a 12.7 4.76 0.4 5.16
C010C011E013E036E042H006─008
120408GA2 a a 12.7 4.76 0.8 5.16 120412GA2 a a 12.7 4.76 1.2 5.16 120404GS2 a a a 12.7 4.76 0.4 5.16 120408GS2 a a a 12.7 4.76 0.8 5.16 120412GS2 a a a 12.7 4.76 1.2 5.16 120404GN2 a 12.7 4.76 0.4 5.16 120408GN2 a 12.7 4.76 0.8 5.16 120412GN2 a 12.7 4.76 1.2 5.16 120404FS2 a a 12.7 4.76 0.4 5.16 120408FS2 a a 12.7 4.76 0.8 5.16 120412FS2 a a 12.7 4.76 1.2 5.16 120404TA2 a a a 12.7 4.76 0.4 5.16 120408TA2 a a a 12.7 4.76 0.8 5.16 120412TA2 a a a 12.7 4.76 1.2 5.16 120404TS2 a 12.7 4.76 0.4 5.16 120408TS2 a 12.7 4.76 0.8 5.16 120412TS2 a 12.7 4.76 1.2 5.16
CN80°
D
D
1
1
S
S
1
1
80°
80°
Re
Re
øDøD
22
D1 S1
80°Re
øD2
D1 S1
80°Re
øD2
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHHOLE
* Please refer to B014 before using the wiper insert.
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B023
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-CNGA120404G2 a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408G2 a 12.7 4.76 0.8 5.16 120412G2 a 12.7 4.76 1.2 5.16 120404T2 a 12.7 4.76 0.4 5.16 120408T2 a 12.7 4.76 0.8 5.16 120412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT
* 2TNP-CNGA120404G2 a 12.7 4.76 0.4 5.16 C010
C011E013E036E042H006─008
120408G2 a 12.7 4.76 0.8 5.16 120412G2 a 12.7 4.76 1.2 5.16 120404T2 a 12.7 4.76 0.4 5.16 120408T2 a 12.7 4.76 0.8 5.16 120412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT(With Wiper)
* 1NP-CNGA120404GAWS2 a a 12.7 4.76 0.4 5.16 C010
C011E013E036E042H006─008
120408GAWS2 a a 12.7 4.76 0.8 5.16 120412GAWS2 a a 12.7 4.76 1.2 5.16 120404GSWS2 a 12.7 4.76 0.4 5.16 120408GSWS2 a 12.7 4.76 0.8 5.16 120412GSWS2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT BF-CNGM120404TA2 a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408TA2 a 12.7 4.76 0.8 5.16 120412TA2 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT BM-CNGM120408TA2 a 12.7 4.76 0.8 5.16 C010
C011E013E036E042H006─008
120412TA2 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT NP-CNMA120404GS a a 12.7 4.76 0.4 5.16
C010C011E013E036E042H006─008
120408GS a a 12.7 4.76 0.8 5.16 120412GS a a 12.7 4.76 1.2 5.16 120404G a a 12.7 4.76 0.4 5.16 120408G a a 12.7 4.76 0.8 5.16 120412G a a 12.7 4.76 1.2 5.16 120404F r a a 12.7 4.76 0.4 5.16 120408F r a a 12.7 4.76 0.8 5.16 120412F r a a 12.7 4.76 1.2 5.16 120404T r a a a 12.7 4.76 0.4 5.16 120408T r a a a 12.7 4.76 0.8 5.16 120412T r a a a 12.7 4.76 1.2 5.16
GRADES B004 IDENTIFICATION B002
D1 S1
80°Re
øD2
D1 S1
80°Re
øD2
D1 S1
80°Re
øD2
D
D
1
1
S
S
1
1
80°
80°
Re
Re
øDøD
22
D1 S1
80°Re
øD2
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHHOLE
*1 Please refer to B014 before using the wiper insert.*2 The order number is for a 10-insert pack. Please specify order number, grade and quantity.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B024
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
CNMA120404 a a a a 12.7 4.76 0.4 5.16 C010C011E013E036E042H006─008
120408 a a a a 12.7 4.76 0.8 5.16 120412 a a a 12.7 4.76 1.2 5.16
CN80°
80°
D1 S1
Re
øD2
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHHOLE
a : Inventory maintained in Japan. (1 insert in one case)
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B025
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-DNGA150404GA4 a a 12.7 4.76 0.4 5.16
C012C013E013E036─038E041E042H009─011
150408GA4 a a 12.7 4.76 0.8 5.16 150412GA4 a a 12.7 4.76 1.2 5.16 150404GN4 a 12.7 4.76 0.4 5.16 150408GN4 a 12.7 4.76 0.8 5.16 150412GN4 a 12.7 4.76 1.2 5.16
150404FS4 a 12.7 4.76 0.4 5.16 150408FS4 a 12.7 4.76 0.8 5.16 150412FS4 a 12.7 4.76 1.2 5.16
150404TA4 a a 12.7 4.76 0.4 5.16 150408TA4 a a 12.7 4.76 0.8 5.16 150412TA4 a a 12.7 4.76 1.2 5.16
NEW PETIT CUT BF-DNGG150404TA4 a 12.7 4.76 0.4 5.16 C012C013E013E036─038E041E042H009─011
150408TA4 a 12.7 4.76 0.8 5.16 150412TA4 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT NP-DNGA150404GA2 a a 12.7 4.76 0.4 5.16
C012C013E013E036─038E041E042H009─011
150408GA2 a a 12.7 4.76 0.8 5.16 150412GA2 a a 12.7 4.76 1.2 5.16 150404GS2 a a a 12.7 4.76 0.4 5.16 150408GS2 a a a 12.7 4.76 0.8 5.16 150412GS2 a a a 12.7 4.76 1.2 5.16 150404GN2 a 12.7 4.76 0.4 5.16 150408GN2 a 12.7 4.76 0.8 5.16 150412GN2 a 12.7 4.76 1.2 5.16 150404FS2 a a 12.7 4.76 0.4 5.16 150408FS2 a a 12.7 4.76 0.8 5.16 150412FS2 a a 12.7 4.76 1.2 5.16 150404TA2 a a 12.7 4.76 0.4 5.16 150408TA2 a a 12.7 4.76 0.8 5.16 150412TA2 a a 12.7 4.76 1.2 5.16 150404TS2 a 12.7 4.76 0.4 5.16 150408TS2 a 12.7 4.76 0.8 5.16 150412TS2 a 12.7 4.76 1.2 5.16 150404G2 a 12.7 4.76 0.4 5.16 150408G2 a 12.7 4.76 0.8 5.16 150412G2 a 12.7 4.76 1.2 5.16 150404T2 a 12.7 4.76 0.4 5.16 150408T2 a 12.7 4.76 0.8 5.16 150412T2 a 12.7 4.76 1.2 5.16
DN55°
GRADES B004 IDENTIFICATION B002
D1 S1
Re55°
øD2
D1 S1
Re55°
øD2
S1
Re
D1
55°
øD2
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHHOLE
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B026
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT * 2
TNP-DNGA150404G2 a 12.7 4.76 0.4 5.16 C012C013E013E036─038E041E042H009─011
150408G2 a 12.7 4.76 0.8 5.16 150412G2 a 12.7 4.76 1.2 5.16 150404T2 a 12.7 4.76 0.4 5.16 150408T2 a 12.7 4.76 0.8 5.16 150412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT(With Wiper)
* 1NP-DNGA150404GAWS2JR a a 12.7 4.76 0.4 5.16
C012E013E036E038E041H009H011
150404GAWS2JL a a 12.7 4.76 0.4 5.16 150408GAWS2JR a a 12.7 4.76 0.8 5.16 150408GAWS2JL a a 12.7 4.76 0.8 5.16 150404GSWS2JR a 12.7 4.76 0.4 5.16 150404GSWS2JL a 12.7 4.76 0.4 5.16 150408GSWS2JR a 12.7 4.76 0.8 5.16 150408GSWS2JL a 12.7 4.76 0.8 5.16 Right hand insert shown.
NEW PETIT CUT BF-DNGM150404TA2 a 12.7 4.76 0.4 5.16 C012C013E013E036─038E041E042H009─011
150408TA2 a 12.7 4.76 0.8 5.16 150412TA2 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT BM-DNGM150408TA2 a 12.7 4.76 0.8 5.16 C012
C013E013E036─038E041E042H009─011
150412TA2 a 12.7 4.76 1.2 5.16
(With Breaker) NEW PETIT CUT NP-DNMA150404GS a a 12.7 4.76 0.4 5.16
C012C013E013E036─038E041E042H009─011
150408GS a a 12.7 4.76 0.8 5.16 150404G a a 12.7 4.76 0.4 5.16 150408G a a 12.7 4.76 0.8 5.16 150412G a 12.7 4.76 1.2 5.16 150404F r a a 12.7 4.76 0.4 5.16 150408F r a a 12.7 4.76 0.8 5.16 150412F r 12.7 4.76 1.2 5.16 150404T r a a a 12.7 4.76 0.4 5.16 150408T r a a a 12.7 4.76 0.8 5.16 150412T r 12.7 4.76 1.2 5.16DNGA150404 a r r 12.7 4.76 0.4 5.16 C012
C013E013E036─038E041E042H009─011
150408 a r r 12.7 4.76 0.8 5.16 150412 a r r 12.7 4.76 1.2 5.16
DN55°
D1 S1
Re55°
øD2
D1 S1
Re55°
øD2
55°
D1 S1
Re
øD2
S
S
1
1
Re
Re
D
D
1
1
55°
55°øD
øD2
2
D1 S1
Re
øD2
55°
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHHOLE
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
*1 Please refer to B014 before using the wiper insert.*2 The order number is for a 10-insert pack. Please specify order number, grade and quantity.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B027
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-SNGA120404GA4 a 12.7 4.76 0.4 5.16C014─018E014E035
120408GA4 a 12.7 4.76 0.8 5.16 120412GA4 a 12.7 4.76 1.2 5.16
NEW PETIT CUT NP-SNGA120404GS2 a 12.7 4.76 0.4 5.16
C014─018E014E035
120408GS2 a a a 12.7 4.76 0.8 5.16 120412GS2 a a a 12.7 4.76 1.2 5.16 120404FS2 a 12.7 4.76 0.4 5.16 120408FS2 a 12.7 4.76 0.8 5.16 120412FS2 a 12.7 4.76 1.2 5.16 120404TS2 a 12.7 4.76 0.4 5.16 120408TS2 a 12.7 4.76 0.8 5.16 120412TS2 a 12.7 4.76 1.2 5.16 120404G2 a 12.7 4.76 0.4 5.16 120408G2 a 12.7 4.76 0.8 5.16 120412G2 a 12.7 4.76 1.2 5.16 120404T2 a 12.7 4.76 0.4 5.16 120408T2 a 12.7 4.76 0.8 5.16 120412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT
* TNP-SNGA120404G2 a 12.7 4.76 0.4 5.16
C014─018E014E035
120408G2 a 12.7 4.76 0.8 5.16 120412G2 a 12.7 4.76 1.2 5.16 120404T2 a 12.7 4.76 0.4 5.16 120408T2 a 12.7 4.76 0.8 5.16 120412T2 a 12.7 4.76 1.2 5.16
NEW PETIT CUT NP-SNMA120404GS a a 12.7 4.76 0.4 5.16
C014─018E014E035
120408GS a a 12.7 4.76 0.8 5.16 120404G a a 12.7 4.76 0.4 5.16 120408G a a 12.7 4.76 0.8 5.16 120412G a 12.7 4.76 1.2 5.16 120404F r a a 12.7 4.76 0.4 5.16 120408F r a a 12.7 4.76 0.8 5.16 120412F r a a 12.7 4.76 1.2 5.16 120404T r a a a 12.7 4.76 0.4 5.16 120408T r a a a 12.7 4.76 0.8 5.16 120412T r a a a 12.7 4.76 1.2 5.16SNGA120404 r r r 12.7 4.76 0.4 5.16
C014─018E014E035
120408 a a a 12.7 4.76 0.8 5.16 120412 a a a 12.7 4.76 1.2 5.16
SN90°
GRADES B004 IDENTIFICATION B002
S1D1
Re
øD2
S1D1
Re
øD2
S1D1
ReøD
2
S1D1
Re
øD2
D1 S1
Re
øD2
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHHOLE
TYPE INSERTSWITH HOLE
* The order number is for a 10-insert pack. Please specify order number, grade and quantity.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B028
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-TNGA160404GA6 a a 9.525 4.76 0.4 3.81
C020─025E014E035E041
160408GA6 a a 9.525 4.76 0.8 3.81 160412GA6 a a 9.525 4.76 1.2 3.81 160404GN6 a 9.525 4.76 0.4 3.81 160408GN6 a 9.525 4.76 0.8 3.81 160412GN6 a 9.525 4.76 1.2 3.81
160404FS6 a 9.525 4.76 0.4 3.81 160408FS6 a 9.525 4.76 0.8 3.81 160412FS6 a 9.525 4.76 1.2 3.81
160404TA6 a a 9.525 4.76 0.4 3.81 160408TA6 a a 9.525 4.76 0.8 3.81 160412TA6 a a 9.525 4.76 1.2 3.81
NEW PETIT CUT NP-TNGA160402GA3 a 9.525 4.76 0.2 3.81
C020─025E014E035E041
160404GA3 a a 9.525 4.76 0.4 3.81 160408GA3 a a 9.525 4.76 0.8 3.81 160412GA3 a a 9.525 4.76 1.2 3.81 160404GS3 a 9.525 4.76 0.4 3.81 160408GS3 a a a 9.525 4.76 0.8 3.81 160412GS3 a a a 9.525 4.76 1.2 3.81 160402GN3 a 9.525 4.76 0.2 3.81 160404GN3 a 9.525 4.76 0.4 3.81 160408GN3 a 9.525 4.76 0.8 3.81 160412GN3 a 9.525 4.76 1.2 3.81 160404FS3 a a 9.525 4.76 0.4 3.81 160408FS3 a a 9.525 4.76 0.8 3.81 160412FS3 a a 9.525 4.76 1.2 3.81 160404TA3 a a 9.525 4.76 0.4 3.81 160408TA3 a a 9.525 4.76 0.8 3.81 160412TA3 a a 9.525 4.76 1.2 3.81 160404TS3 a 9.525 4.76 0.4 3.81 160408TS3 a 9.525 4.76 0.8 3.81 160412TS3 a 9.525 4.76 1.2 3.81 160404G3 a 9.525 4.76 0.4 3.81 160408G3 a 9.525 4.76 0.8 3.81 160412G3 a 9.525 4.76 1.2 3.81 160404T3 a 9.525 4.76 0.4 3.81 160408T3 a 9.525 4.76 0.8 3.81 160412T3 a 9.525 4.76 1.2 3.81
TN60°
D1 S1
Re
øD2
D1 S1
Re
øD2
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHHOLE
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B029
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT *
TNP-TNGA160404G3 a 9.525 4.76 0.4 3.81C020─025E014E035E041
160408G3 a 9.525 4.76 0.8 3.81 160412G3 a 9.525 4.76 1.2 3.81 160404T3 a 9.525 4.76 0.4 3.81 160408T3 a 9.525 4.76 0.8 3.81 160412T3 a 9.525 4.76 1.2 3.81
NEW PETIT CUT BM-TNGM160408TA3 a 9.525 4.76 0.8 3.81C020─025E014E035E041
160412TA3 a 9.525 4.76 1.2 3.81
(With Breaker) NEW PETIT CUT NP-TNMA160404GS a a 9.525 4.76 0.4 3.81
C020─025E014E035E041
160408GS a a 9.525 4.76 0.8 3.81 160412GS a a 9.525 4.76 1.2 3.81 160404G a a 9.525 4.76 0.4 3.81 160408G a a 9.525 4.76 0.8 3.81 160412G a a 9.525 4.76 1.2 3.81 160404F r a a 9.525 4.76 0.4 3.81 160408F r a a 9.525 4.76 0.8 3.81 160412F r a r 9.525 4.76 1.2 3.81 160404T r a a a 9.525 4.76 0.4 3.81 160408T r a a a 9.525 4.76 0.8 3.81 160412T r a a r 9.525 4.76 1.2 3.81TNGA160404 a a a a 9.525 4.76 0.4 3.81
C020─025E014E035E041
160408 a a a a 9.525 4.76 0.8 3.81 220404 r a r 12.7 4.76 0.4 5.16 220408 a a r 12.7 4.76 0.8 5.16 220412 a a r 12.7 4.76 1.2 5.16
GRADES B004 IDENTIFICATION B002
D
D
1
1
S
S
1
1
Re
Re
øDøD
22
D1 S1
Re
øD2
D1 S1
Re
øD2
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHHOLE
* The order number is for a 10-insert pack. Please specify order number, grade and quantity.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B030
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-VNGA160404GA4 a a 9.525 4.76 0.4 3.81
C026─028E015E043
160408GA4 a a 9.525 4.76 0.8 3.81 160412GA4 a 9.525 4.76 1.2 3.81 160404FS4 a 9.525 4.76 0.4 3.81 160408FS4 a 9.525 4.76 0.8 3.81 160412FS4 a 9.525 4.76 1.2 3.81 160404TA4 a 9.525 4.76 0.4 3.81 160408TA4 a 9.525 4.76 0.8 3.81 160412TA4 a 9.525 4.76 1.2 3.81
NEW PETIT CUT NP-VNGA160402GA2 a 9.525 4.76 0.2 3.81
C026─028E015E043
160404GA2 a a 9.525 4.76 0.4 3.81 160408GA2 a a 9.525 4.76 0.8 3.81 160404GS2 a 9.525 4.76 0.4 3.81 160408GS2 a 9.525 4.76 0.8 3.81 160402GN2 a 9.525 4.76 0.2 3.81 160404FS2 a a 9.525 4.76 0.4 3.81 160408FS2 a a 9.525 4.76 0.8 3.81
160404TA2 a 9.525 4.76 0.4 3.81 160408TA2 a 9.525 4.76 0.8 3.81
160404TS2 a 9.525 4.76 0.4 3.81 160408TS2 a 9.525 4.76 0.8 3.81 160404G2 a 9.525 4.76 0.4 3.81 160408G2 a 9.525 4.76 0.8 3.81 160404T2 a 9.525 4.76 0.4 3.81 160408T2 a 9.525 4.76 0.8 3.81
NEW PETIT CUT
* TNP-VNGA160404G2 a 9.525 4.76 0.4 3.81
C026─028E015E043
160408G2 a 9.525 4.76 0.8 3.81 160404T2 a 9.525 4.76 0.4 3.81 160408T2 a 9.525 4.76 0.8 3.81
NEW PETIT CUT NP-VNMA160404GS a a 9.525 4.76 0.4 3.81
C026─028E015E043
160408GS a a 9.525 4.76 0.8 3.81 160404G a a 9.525 4.76 0.4 3.81 160408G a a 9.525 4.76 0.8 3.81 160404F r a a 9.525 4.76 0.4 3.81 160408F r a a 9.525 4.76 0.8 3.81 160404T r a a a 9.525 4.76 0.4 3.81 160408T r a a a 9.525 4.76 0.8 3.81VNGA160404 a r r 9.525 4.76 0.4 3.81
C026─028E015E043
160408 a r r 9.525 4.76 0.8 3.81
VN35°
Re
D1 S1
øD2
35°
D1 S1
Re
35°
øD2
D1 S1
Re35°
øD2
D1 S1
Re35°
øD2
D1 S1
Re35°
øD2
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHHOLE
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
* The order number is for a 10-insert pack. Please specify order number, grade and quantity.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B031
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-WNGA080408GA6 a a 12.7 4.76 0.8 5.16C029E015E037E039
NEW PETIT CUT NP-WNGA080408GA3 a a 12.7 4.76 0.8 5.16C029E015E037E039
080408FS3 a 12.7 4.76 0.8 5.16 080408TS3 a 12.7 4.76 0.8 5.16
NEW PETIT CUT(With Wiper)
* NP-WNGA080408GAWS3 a a 12.7 4.76 0.8 5.16
C029E015E037E039
080408GSWS3 a 12.7 4.76 0.8 5.16
WN80°
GRADES B004 IDENTIFICATION B002
S1D1
80°Re
D1
80°Re
øD2
øD2
S1
D1
80°Re
øD2
S1
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHHOLE
TYPE INSERTSWITH HOLE
* Please refer to B014 before using the wiper insert.
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B032
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN
SolidCBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020
MB
S140
D1 S1 Re
CNGN120404 a 12.7 4.76 0.4
─120408 a 12.7 4.76 0.8120412 a 12.7 4.76 1.2
WorkMaterial
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN
SolidCBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020
MB
S140
D1 S1 Re
DNGN110308 a 9.525 3.18 0.8
─110312 a 9.525 3.18 1.2
CN80°
DN55°
D1 S1
80°Re
D1 S1
Re55°
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHOUTHOLE
a : Inventory maintained in Japan. (1 insert in one case)
TYPE INSERTS WITHOUT HOLE
TYPE INSERTS WITHOUT HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
-
B033
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN
SolidCBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020
MB
S140
D1 S1
RNGN090300 a 9.525 3.18
─120300 a 12.7 3.18120400 a 12.7 4.76
RN
GRADES B004 IDENTIFICATION B002
S1D1
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHOUTHOLE
TYPE INSERTS WITHOUT HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
-
B034
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN
SolidCBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020
MB
S140
D1 S1 Re
SNGN090304 r r r 9.525 3.18 0.4
C015C018C019
090308 r r r 9.525 3.18 0.8 120404 r r r 12.7 4.76 0.4 120408 a a r 12.7 4.76 0.8 120412 a a r 12.7 4.76 1.2SNGN090308 a 9.525 3.18 0.8
C015C018C019
090312 a 9.525 3.18 1.2 090316 a 9.525 3.18 1.6 090408 a 9.525 4.76 0.8 090412 a 9.525 4.76 1.2 120408 a 12.7 4.76 0.8 120412 a 12.7 4.76 1.2 120416 a 12.7 4.76 1.6
SN90°
D1 S1
Re
Re
S1D1
CBN TURNING INSERTS [NEGATIVE]
NEG
CB
N T
UR
NIN
G IN
SER
TS
WITHOUTHOLE
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTS WITHOUT HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
-
B035
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN
SolidCBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020
MB
S140
D1 S1 Re
TNGN160404 a a r 9.525 4.76 0.4
C022C024
160408 a a r 9.525 4.76 0.8
TNGN160408 a 9.525 4.76 0.8
C022C024
160412 a 9.525 4.76 1.2 160416 a 9.525 4.76 1.6
TN60°
GRADES B004 IDENTIFICATION B002
S1D1
Re
D1 S1
Re
CB
N T
UR
NIN
G IN
SER
TS
NEG
WITHOUTHOLE
TYPE INSERTS WITHOUT HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
-
B036
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-CCGB060204GA2 a 6.35 2.38 0.4 2.8
E006E030E034
NEW PETIT CUT NP-CCGW060202GA2 a a 6.35 2.38 0.2 2.8
C030D008E006E030E034
060204GA2 a a 6.35 2.38 0.4 2.8 060208GA2 a 6.35 2.38 0.8 2.8 09T302GA2 a a 9.525 3.97 0.2 4.4 09T304GA2 a a 9.525 3.97 0.4 4.4 09T308GA2 a a 9.525 3.97 0.8 4.4 060202GS2 a a 6.35 2.38 0.2 2.8 060204GS2 a a a 6.35 2.38 0.4 2.8 060208GS2 a a 6.35 2.38 0.8 2.8 09T304GS2 a a a 9.525 3.97 0.4 4.4 09T308GS2 a a a 9.525 3.97 0.8 4.4 09T302GN2 a 9.525 3.97 0.2 4.4 09T304GN2 a 9.525 3.97 0.4 4.4 09T308GN2 a 9.525 3.97 0.8 4.4 060202FA2 a a 6.35 2.38 0.2 2.8 060204FA2 a a 6.35 2.38 0.4 2.8 060208FA2 a a 6.35 2.38 0.8 2.8 09T304FA2 a a 9.525 3.97 0.4 4.4 09T308FA2 a a 9.525 3.97 0.8 4.4 060202FS2 a a 6.35 2.38 0.2 2.8 060204FS2 a a 6.35 2.38 0.4 2.8 060208FS2 a 6.35 2.38 0.8 2.8 09T302FS2 a a 9.525 3.97 0.2 4.4 09T304FS2 a a 9.525 3.97 0.4 4.4 09T308FS2 a a 9.525 3.97 0.8 4.4 060202TS2 a 6.35 2.38 0.2 2.8 060204TS2 a 6.35 2.38 0.4 2.8 060208TS2 a 6.35 2.38 0.8 2.8 09T302TS2 a 9.525 3.97 0.2 4.4 09T304TS2 a 9.525 3.97 0.4 4.4 09T308TS2 a 9.525 3.97 0.8 4.4 09T304G2 a 9.525 3.97 0.4 4.4 09T308G2 a 9.525 3.97 0.8 4.4
CC80° CC80°
S1D17°
øD2
80°Re
D1 S1
80°
7°øD
2
Re
CBN TURNING INSERTS [POSITIVE]C
BN
TU
RN
ING
INSE
RTS
POSI7°
WITHHOLE
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B037
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT
* 2TNP-CCGW09T304G2 a 9.525 3.97 0.4 4.4
C030D008E006E030E034
09T308G2 a 9.525 3.97 0.8 4.4
NEW PETIT CUT(With Wiper)
* 1NP-CCGW09T308GAWS2 a a 9.525 3.97 0.8 4.4
C030D008E006E030E034
09T308GSWS2 a 9.525 3.97 0.8 4.4
NEW PETIT CUT BF-CCGT09T304TA2 a 9.525 3.97 0.4 4.4C030D008E006E030E034
09T308TA2 a 9.525 3.97 0.8 4.4
(With Breaker) NEW PETIT CUT NP-CCMB060204G a 6.35 2.38 0.4 2.8
E006E030E034
NEW PETIT CUT NP-CCGW09T302GS a a 9.525 3.97 0.2 4.4
C030D008E006E030E034
09T304GS a a 9.525 3.97 0.4 4.4 060202G a a 6.35 2.38 0.2 2.8 060204G a a 6.35 2.38 0.4 2.8 060208G a 6.35 2.38 0.8 2.8 09T302G a a 9.525 3.97 0.2 4.4 09T304G a a 9.525 3.97 0.4 4.4 09T308G a 9.525 3.97 0.8 4.4 060202F a 6.35 2.38 0.2 2.8 060204F a 6.35 2.38 0.4 2.8 09T302F a 9.525 3.97 0.2 4.4 09T304F r a 9.525 3.97 0.4 4.4 09T308F r 9.525 3.97 0.8 4.4 060202T a 6.35 2.38 0.2 2.8 060204T a 6.35 2.38 0.4 2.8 09T302T a 9.525 3.97 0.2 4.4 09T304T r a 9.525 3.97 0.4 4.4 09T308T r 9.525 3.97 0.8 4.4
GRADES B004 IDENTIFICATION B002
D1 S1
80° Re
7°
øD2
80° Re
D1 S1
7°
øD2
D1 S1
Re
7°
øD2
80°
S1D1
80°Re
7°
øD2
D1 S1
80°Re
7°
øD2
CB
N T
UR
NIN
G IN
SER
TS
POSI7°
WITHHOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
*1 Please refer to B014 before using the wiper insert.*2 The order number is for a 10-insert pack. Please specify order number, grade and quantity.
-
B038
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT * NP-CCMW03S102F a 3.57 1.39 0.2 2.0
E016* 03S104F a 3.57 1.39 0.4 2.0* 04T002F a 4.37 1.79 0.2 2.4* 04T004F a 4.37 1.79 0.4 2.4
CCMW060202 r r r 6.35 2.38 0.2 2.8
C030D008E006E030E034
060204 r r r 6.35 2.38 0.4 2.809T302 r r r 9.525 3.97 0.2 4.409T304 a r r 9.525 3.97 0.4 4.409T308 a r r 9.525 3.97 0.8 4.4120404 r r r 12.7 4.76 0.4 5.5120408 a r r 12.7 4.76 0.8 5.5120412 r r r 12.7 4.76 1.2 5.5
CC80°
D1 S17°
80°Re
øD2
D1 S1
80°Re
7°
øD2
CBN TURNING INSERTS [POSITIVE]C
BN
TU
RN
ING
INSE
RTS
POSI7°
WITHHOLE
a : Inventory maintained in Japan. r : Non stock, produced to order only.(1 insert in one case)
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
* Diameter of inscribed circle is special. (For SCLC type)
-
B039
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e
BC
8020
MB
C01
0M
BC
020
MB
8025
MB
810
MB
825
MB
835
MB
710
MB
730
MB
4020 D1 S1 Re D2
NEW PETIT CUT NP-CPGB080204GA2 a a 7.94 2.38 0.4 3.5
E006
080208GA2 a a 7.94 2.38 0.8 3.5090304GA2 a 9.525 3.18 0.4 4.5090308GA2 a 9.525 3.18 0.8 4.5
080202FS2 a 7.94 2.38 0.2 3.5 080204FS2 a a 7.94 2.38 0.4 3.5 080208FS2 a 7.94 2.38 0.8 3.5 090302FS2 a 9.525 3.18 0.2 4.5 090304FS2 a 9.525 3.18 0.4 4.5 090308FS2 a 9.525 3.18 0.8 4.5
NEW PETIT CUT NP-CPMB080204G a 7.94 2.38 0.4 3.5
E006090304G a 9.525 3.18 0.4 4.5
CP80°
GRADES B004 IDENTIFICATION B002
D1 S111°
øD2
80° Re
D1
80° Re
S111°
øD2
CB
N T
UR
NIN
G IN
SER
TS
POSI11°
WITHHOLE
TYPE INSERTSWITH HOLE
Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting
Honing (Last letter of order number) : Refer to page B011.
-
B040
CBN Work
Material
H Hardened Materials K Cast Iron S Heat-resistant Alloy, Titanium Alloy
Sintered Alloy
Shape Order Number
CoatedCBN CBN Dimensions (mm)
Geometry
App
licab
leH
olde
r Pag
e