hpm1 equivalent sprue bushings skd61 · sbbm 16 - 53.0 -sr11 - p3 - a3 sbgme25 - 85.0...

1
761 Plastics 2012 Non JIS material definition is listed on P.13591360. Delivery days depend on subsidiary. P.45 Sprue Bushings Locating Rings 762 SPRUE BUSHINGS PROPER BOLT TYPEQuantity discount rate X P.45 Quantity 14 59 1014 1520 Rate 5% 10% 15% V To be quoted on price & lead time above Max. Q'ty. HPM1 equivalent SKD61 Straight typeTapered typeDh6 Part Number L ( * 2) 0.1mm increments SR P A° 0.5°increments F V 0.1mm increments G° 1°increments Type D 10 0 0.009 Straight typeNormal Ecology ( * 5) String eliminator type (HPM1 equivalent) SBBM SBBME SBBMH (SKD61) SBBD SBBDE SBBDH Tapered typeNormal Ecology ( * 5) String eliminator type (HPM1 equivalent) SBGM SBGME SBGMH (SKD61) SBGD SBGDE SBGDH 10 0120.0 0 10.5 11 12 13 16 20 ( * 4) 21 ( * 4) 23 ( * 4) 2 ( * 3,4) 2.5 ( * 3) 3 ( * 3) 3.5 4 4.5 5 5.5 6 6.5 7 8 ( * 3) 0.54 0.3 0.5 0.8 1 1.2 1.5 1.8 2 Available for Ecology Sprue only DV≧α+2 Available for tapered type only 110 Available for tapered type only 13 0 0.011 13 0150.0 16 16 20 0 0.013 20 0200.0 25 25 ( * 1)The value of αis set in accordance with L dimension. ( * 3) L dimension limits ( * 2) L dimension is restricted by P, V and A. Similarly, G is restricted by L dimension. ( * 4) Not available for products with string eliminator. ( * 5) Ecology Sprue is available for SR10.511, P22.53 only. VWorking limits Conversion Chart of Trigonometric Functions X P.1345 Straight type D-α≧2(Calculation of α)α=P2 {L(U)7} tan A 2 U: with ZC alteration Tapered type V-α≧2 L3(Calculation of ℓ)ℓDV 2tan(G0.25) P 2 2.5 3 3.54.5 A 0.5 1 1.54.0 0.5 1 1.54.0 0.5 11.5 0.5 11.5 L dimension limits 30 50 85 45 50 85 60 85 60 150 0.25 is a value that takes G tolerance into account. Part Number L SR P A F V G SBBM 16 53.0 SR11 P3 A3 SBGME25 85.0 SR10.5 P2 A2 F2 V22.0 G8 5 String eliminator type S□□BH NormalEcology (HPM1 equivalent) SBBM SBBME SBGM SBGME 5 5 (SKD61) SBBD SBBDE SBGD SBGDE V Delivery days depend on subsidiary. X P.45 V Delivery days depend on subsidiary. X P.45 V Delivery days depend on subsidiary. X P.45 4 7 5 12 M5 Special bolt SUB Part Number U/Price SUB512 Part Number SUB512 V The proper bolt type specially designed for sprue bushings(4 pieces are supplied with each sprue bushing. Do not use this bolt for other purpose than mounting these sprue bushings. V Details of string eliminator X P.751 Part Number L SR P A F V G (AIWAXWetc.) SBGMH25 83.25 SR16 P2.5 A2 V22.0 G8 CTQ5LKC 5 NormalEcology 5 String eliminator type Alterations Code AIW AXW ATW ALW Spec. Shape A (Trapezoid) t W R0.5 GC° Spec. Designation method AIW10GC10 Bolt hole position 1Code U Combination with ZC not available V ATWALW have working limits as follows. U Combination with RC not available When D10, (α-0.6)W When D13, (α-0.4)W V Previously the trapezoidal taper angle was fixed at 10° , but it is possible to select a taper angle of either 10°or 7°. Designation method AHW4GC7 Specify in the sequence "(shape) (W dimension)GC° ". If you do not make a specification, (AHW4, for example) will be 10° . Alterations Code BIR BXR BTR BLR Spec. Shape B (Semicircle) R Spec. Designation method BXR2 Bolt hole position 1Code U Combination with ZC not available V BTRBLR have working limits as follows. U Combination with RC not available When D10, (α-0.6) 2×R when D13, (α--0.4) 2×R Alterations Code CIQ CXQ CTQ CLQ Spec. Shape C (ArcTangent) 5 ° Q Spec. Designation method CTQ5 Bolt hole position 1Code U Combination with ZC not available V CTQCLQ have working limits as follows. U Combination with RC not available When D10, (α-0.6) Q×1.09 when D13, (α-0.4) Q×1.09 W dimension and GC° selection W t GC° 3 2.5 7° 10° 4 3 5 3.5 6 4 8 5.5 10 7 R dimension selection 1 1.25 1.5 1.75 2 2.25 2.5 3 3.5 4 Q dimension selection 2 2.5 3 3.5 4 5 6 8 Alterations Code Spec. 1Code ZC Undercut machining S,T,U: 0.1mm increments V S≧α+2 α+2TD(V2UtanG) 1.5U5 Specification Lmax.LU Designation method ZCS3.5T4.0U2.0 G GKC Changes the G tolerance. G 0 30´ W G 0 15´ V Available for tapered type when ℓ15 and (Lℓ) 10 U Combination with ZC not available Alterations Code Spec. 1Code L LKC L dimension tolerance alteration L 0.1 0 WL 0 0.02 V When LKC is used, L dimension alteration in 0.01mm increments possible U Combination with ZC not available Step R RC The step R is processed in the tip bore to prevent the connection between the sprue and the runner from breaking when releasing from the mold. V Available forα≧5 VStraight type D-α-(2×RC)2 Tapered type V-α-(2×RC)2 U Combination with shapes ABC not available U Combination with ZC not available ±0.1 S ±0.05 L U α T R0.5 R0.5 ±0.05 P Proper cap bolts SUB512 (4 pcs.) P Proper cap bolts SUB512 (4 pcs.) Part Number R Q Normal Ecology String eliminator type SBBM SBBME SBBMH HPM1 equivalent 3743HRC SBBD SBBDE SBBDH SKD61 4852HRC Part Number R Q Normal Ecology String eliminator type SBGM SBGME SBGMH HPM1 equivalent 3743HRC SBGD SBGDE SBGDH SKD61 4852HRC 32 h6 4R4 0 0.2 40 3 4-φ5.5 0.1 ±0.1 0 10 5.5 ±0.1 1.6 1.6 G 1.6 R0.5 0.3 3 ±30D P SR L A° Part C Details of part C Resin pocket only for Ecology Sprue (drawing on the right) α ( * 1 ) 32 h6 4R4 0 0.2 40 3 4-φ5.5 0.1 0 5.5 ±0.1 1.6 1.6 G 1.6 300 0.02 0 R0.5 0.3 3 ±0.1 10 ±30D P SR L A° V G° Part C Details of part C Resin pocket only for Ecology Sprue (drawing on the right) α ( * 1 ) P Resin pocket depth F Counterbore diameter E Sprue diameter P Counterbore diameter E 2 6.5 2.5 3 7 For the details of resin pocket depth F, refer to the "Selection of resin pocket depth F" P. 746 V Ecology Sprue is available for SR10.511, P22.53 only. Details for the resin pocket Dimension selection of step R 1 2 V The step R is cut with an inner R cutter. Surface roughness and position precision are not provided. X P.46 X P.46 X P.46 X P.46 V Non JIS material definition is listed on P.1359 - 1360 1 V Delivery days depend on subsidiary. X P.45 Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation

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Page 1: HPM1 equivalent SPRUE BUSHINGS SKD61 · SBBM 16 - 53.0 -SR11 - P3 - A3 SBGME25 - 85.0 -SR10.5 - P2 - A2 - F2 -V22.0 - G8 String eliminator type 5 S BH Normal・Ecology

761Plastics 2012 Non JIS material de�nition is listed on P.1359-1360.Delivery days depend on subsidiary. P.45

Sprue Bushings Locating Rings

762

SPRUE BUSHINGS-PROPER BOLT TYPE-

■Quantity discount rate X P.45Quantity 1~4 5~9 10~14 15~20

Rate - 5% 10% 15%V To be quoted on price &

lead time above Max. Q'ty.

HPM1 equivalentSKD61

-Straight type-

-Tapered type-

Dh6Part Number L(*2)

0.1mm increments SR P A°

0.5°increments F V0.1mm increments

G°1°incrementsType D

10 0-0.009

-Straight type- Normal Ecology (*5) String eliminator type(HPM1 equivalent) SBBM SBBME SBBMH(SKD61) SBBD SBBDE SBBDH-Tapered type- Normal Ecology (*5) String eliminator type(HPM1 equivalent) SBGM SBGME SBGMH(SKD61) SBGD SBGDE SBGDH

10 0~120.0 0

10.5

11

12

13

16

20 (*4)

21 (*4)

23 (*4)

2 (*3,4)

2.5 (*3)

3 (*3)

3.544.555.566.578

(*3)

0.5~4

0.30.50.811.21.51.82

Available for Ecology Sprue only

D>V≧α+2

Available for tapered type only

1~10

Available for tapered type only

13 0-0.011

13

0~150.0

16 16

20 0-0.013

20

0~200.0

25 25

(*1)The value of α is set in accordance with L dimension. (*3) L dimension limits

(*2) L dimension is restricted by P, V and A. Similarly, G is restricted by L dimension.

(*4) Not available for products with string eliminator.

(*5) Ecology Sprue is available for SR10.5・11, P2・2.5・3 only.

V Working limits Conversion Chart of Trigonometric Functions X P.1345・Straight typeD-α≧2(Calculation of α)α=P+2 {L+(U)+7} tan

A-2

U: with ZC alteration・Tapered typeV-α≧2L-ℓ≧3(Calculation of ℓ)ℓ=

D-V2tan(G-0.25)

P 2 2.5 3 3.5~4.5A 0.5 1 1.5~4.0 0.5 1 1.5~4.0 0.5 1~1.5 0.5 1~1.5

L dimension limits 30 50 85 45 50 85 60 85 60 150

※ 0.25 is a value that takes G tolerance into account.

Part Number - L - SR - P - A - F - V - G

SBBM 16 - 53.0 - SR11 - P3 - A3SBGME25 - 85.0 - SR10.5 - P2 - A2 - F2 - V22.0 - G8

5■ String eliminator type S□□BH

■Normal・Ecology ・(HPM1 equivalent)

SBBM SBBMESBGM SBGME

5 5 ・(SKD61)SBBD SBBDESBGD SBGDE

V Delivery days depend on subsidiary. XP.45

V Delivery days depend on subsidiary. XP.45 V Delivery days depend on subsidiary. XP.45

4

7

5 12

M5

■Special boltSUB

Part Number U/Price

SUB5-12

Part Number

SUB5-12

V The proper bolt type specially designed for sprue bushings(4 pieces are supplied with each sprue bushing. Do not use this bolt for other purpose than mounting these sprue bushings.

V Details of string eliminator XP.751

Part Number - L - SR - P - A - F - V - G - (AIW・AXW…etc.)

SBGMH25 - 83.25 - SR16 - P2.5 - A2 - V22.0 - G8 - CTQ5-LKC

5■Normal・Ecology

5■String eliminator type

Alterations Code AIW AXW ATW ALW Spec.

Shape A(Trapezoid)

t

W

R0.5GC°

Spec.+

++

+ +

+ +

+ +

++Designation method AIW10-GC10

+Bolt hole position

1Code U Combination with ZC not available V ATW・ALW have working limits as follows.U Combination with RC not available When D=10, (α-0.6)≧W When D≧13, (α-0.4)≧WV Previously the trapezoidal taper angle was fixed at 10°, but it is possible to select a taper angle of either 10°or 7°.

Designation method AHW4-GC7 Specify in the sequence "(shape) (W dimension)-GC°". If you do not make a specification, (AHW4, for example) will be 10°.

Alterations Code BIR BXR BTR BLR Spec.

Shape B(Semicircle)

R

Spec.+

++

+ +

+ +

+ +

++Designation method BXR2

+Bolt hole position

1Code

U Combination with ZC not available V BTR・BLR have working limits as follows.U Combination with RC not available When D=10, (α-0.6) ≧2×R

when D≧13, (α--0.4) ≧2×R

Alterations Code CIQ CXQ CTQ CLQ Spec.

Shape C(Arc+Tangent)

Q

Spec.+

++

+ +

+ +

+ +

++Designation method CTQ5

+Bolt hole position

1Code

U Combination with ZC not available V CTQ・CLQ have working limits as follows.U Combination with RC not available When D=10, (α-0.6) ≧Q×1.09

when D≧13, (α-0.4) ≧Q×1.09

・W dimension and GC°selectionW t GC°

3 2.5

10°

4 3 5 3.5 6 4 8 5.510 7

・R dimension selection11.251.51.7522.252.533.54

・Q dimension selection22.533.54568

Alterations Code Spec. 1Code

ZC

Undercut machiningS,T,U: 0.1mm incrementsV S≧α+2α+2≦T≦D(V-2UtanG)1.5≦U≦5Specification Lmax.≧L+U

Designation methodZC-S3.5-T4.0-U2.0

G

GKC

Changes the G tolerance.

G 0-30´ W G 0

-15´V Available for tapered type when ℓ≦15 and (L-ℓ) ≧10U Combination with ZC not available

Alterations Code Spec. 1Code

LLKC

L dimension tolerance alterationL+0.1 0 WL 0

-0.02V When LKC is used, L dimension alteration in

0.01mm increments possibleU Combination with ZC not available

Step RRC

The step R is processed in the tip bore to prevent the connection between the sprue and the runner from breaking when releasing from the mold.

V Available forα≧5V ・Straight type D-α-(2×RC)>2・Tapered type V-α-(2×RC)>2U Combination with shapes A・B・C not availableU Combination with ZC not available

±0.1

S ±0.0

5

L U

α

T

R0.5

R0.5

±0.05

P Proper cap bolts SUB5-12 (4 pcs.)

P Proper cap bolts SUB5-12 (4 pcs.)

Part Number R Q

Normal Ecology String eliminator type

SBBM SBBME SBBMH HPM1 equivalent 37~43HRC

SBBD SBBDE SBBDH SKD61 48~52HRC

Part Number R Q

Normal Ecology String eliminator type

SBGM SBGME SBGMH HPM1 equivalent 37~43HRC

SBGD SBGDE SBGDH SKD61 48~52HRC

32

h6

4-R4

0-0.240

3

4-φ

5.5

+0.1±0.1 010

5.5

±0.

1

1.6

1.6G

1.6

R0.5

0.3

3

±30′

D

P

SR

L

Part C

Details of part C

Resin pocket only for Ecology Sprue (drawing on the right)

α( *1

)

32

h6

4-R4

0-0.240

3

4-φ

5.5

+0.1 0

5.5

±0.

1

1.6

1.6G

1.6

-30′ 0

-0.

02 0

R0.5

0.3

3±0.110

±30′

D

P

SR

L

V

Part C

Details of part C

Resin pocket only for Ecology Sprue (drawing on the right)

α( *1

)

P

Resin pocket depth F

Coun

terbo

re di

amete

r E

Sprue diameterP

Counterbore diameter

E

26.5

2.5

3 7

For the details of resin pocket depth F, refer to the "Selection of resin pocket depth F" P. 746

V Ecology Sprue is available for SR10.5・11, P2・2.5・3 only.

■�Details for the resin pocket

Dimension selection of step R1 2

V The step R is cut with an inner R cutter.Surface roughness and position precision are not provided.

X P.46

X P.46

X P.46X P.46

V Non JIS material definition is listed on P.1359 - 1360

1V Delivery days depend on subsidiary. XP.45Q

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