HSK-E

ER p. 24PFS p. 25TR32 p. 26

TOPRUN

High speed balanceable toolholders

TOPRUN

High speed balanceable toolholders

MAS 403 BT

ER p. 36FORCE p. 37WLD p. 38WN p. 39PFS p. 40FITMILL p. 41CM p. 42MS p. 43

HSK-A

ER p. 14FORCE p. 15WLD p. 16WN p. 17PFS p. 18FITMILL p. 19CM p. 20MS p. 21TR50 p. 22

DIN 69871-A

ER p. 28FORCE p. 29WLD p. 30WN p. 31PFS p. 32FITMILL p. 33CM p. 34MS p. 35

300

330

01

20

21

210

240

270

21

02

10

270

240

300

330

210

270

210

240

21

0

300

330

01

2

CAT

ER p. 44FORCE p. 45WLD p. 46PFS p. 47

Index

13

D’ANDREA

Balanceable toolholders - Balancing and PrecisionBalanceable toolholders - Balancing and PrecisionTOPRUN

The purpose of atoolholder’s balancing isto improve the masses’distribution of its body inorder to producecentrifugal forces within aprescribed limit, whenspinning at a given spindlespeed (RPM). The problem of toolholderbalancing has becomemore evident with thediffusion of high speedmachining: reduced life of

G 16

G 6.3

G 2.5

G 1

G 0.4

6,3

10

16

25

40

63

100

10

16

25

40

63

100

4 6 8 10 12 14 16 18 20 22 24 26 2830 35 40 45 50

0,1

0,16

0,25

0,4

0,63

1

1,6

2,5

4

0,1

RPM x 1000

0,16

0,25

0,4

0,63

1

1,6

2,5

4

6,3

4 6 8 10 12 14 16 18 20 22 24 26 2830 35 40 45 50

e = g.mm/kg

the spindle bearings, shortcutting tool life, vibrationsand poor surface finish.The balancing operationhas the aim to bring theoriginal unbalance “U”within the maximumadmissible level “G”. Themanufacturers of highspeed milling machinesusually prescribe abalancing level “G 1” or “G 2.5” for the toolholdersto be used on their

electronic balancing unitBEST BALANCE; a quickand easy balancing of thetoolholder complete withtension rod and toolaccording to the ISO1940/1 standards.For machining up to 8,000 RPM it is sufficient to position thecounterweights at 0° and at 180°.

ADVANTAGESThe use of TOPRUNbalanceable toolholdersprovides the followingadvantages:• considerable extension

of spindle bearings life;• considerable extension

of tool life;• improved accurancy and

surface finish;• drastic reduction of

vibrations and noise levelof the machining centre.

High precision monobloctoolholders for machiningcentres, balanceable forhigh speed machining.

QUALITYTOPRUN toolholders aremanufactured andguaranteed by design,manufacturing and salesprocedures according to the ISO 9001 standard(certification no. 166/98).Arbors are manufacturedwithin tolerance AT3 andthe concentricity with thetool seat is lower than0.003 mm.

BALANCINGFor high speed machiningwith TOPRUN toolholders,the two counterweights inthe graduated groove(patented) have to bepositioned following theindications provided by the

machines according to the ISO 1940/1 standard.From the value of themaximum admissibleunbalance level “G” andthe spindle RPM, the value“e” can be calculated,corresponding to thebalancing defect(expressed in g´mm/kg) orthe toolholder runout(expressed in µm).The patented TOPRUNbalancing system allows a

quick, easy and accurateachievement of highbalancing standards of the toolholder, within0.5 g´mm/kg, without any need to remove or add material.Specifically, the originalunbalance “U” of the tooland toolholder isneutralized by theresulting centrifugal force“C” produced by the twobalancing masses “T1”

and “T2”. The operator isguided by the BESTBALANCE balancing unitfor the appropriatepositioning of the twomasses.The TOPRUN toolholdersare essential for highspeed machining and theywill enhance machines andmodern tool’s performance,extending life andimproving qualitystandards.

0.003

0.003

0.005

T1

C

U

T2

p. 186p. 179 p. 192 p. 199

HSK-A

ER - DIN 6499Balanceable collet chucks holderTOPRUN

HSK-A REF. COD. TYPE d1 d2 d3 L L1 L2 kg fig.HSK-A63 ER16.80 41 0 10 16 563 20

ER 16 0.5 – 10 24- 80 40 - 0.9 1

HSK-A63 ER16.120 41 0 12 16 563 20 34 120 80 40 1.1 2

63 HSK-A63 ER25.80 41 0 08 25 563 20ER 25 1 – 16 38

- 80 40 - 1.2 1HSK-A63 ER25.140 41 0 12 25 563 20 45 140 100 50 1.6 2HSK-A63 ER32.90 41 0 08 32 563 20 ER 32 2 – 20 50 - 90 - - 1.5 1HSK-A80 ER25.90 41 0 10 25 580 20

ER 25 1 – 16 38- 90 48 - 1.7 1

HSK-A80 ER25.140 41 0 12 25 580 20 51 140 98 50 2.1 280 HSK-A80 ER32.95 41 0 10 32 580 20

ER 32 2 – 20 50- 95 53 - 2 1

HSK-A80 ER32.145 41 0 12 32 580 20 56 145 103 55 2.8 2HSK-A80 ER40.105 41 0 10 40 580 20 ER 40 3 – 26 63 - 105 - - 2.2 1HSK-A100 ER25.95 41 0 10 25 599 20

ER 25 1 – 16 38- 95 50 - 2.7 1

HSK-A100 ER25.140 41 0 12 25 599 20 53 140 95 50 3.1 2HSK-A100 ER32.100 41 0 10 32 599 20

ER 32 2 – 20 50- 100 55 - 3 1

100HSK-A100 ER32.150 41 0 12 32 599 20 60 150 105 55 3.8 2HSK-A100 ER40.110 41 0 10 40 599 20

ER 40 3 – 26 63- 110 65 - 3.2 1

HSK-A100 ER40.160 41 0 12 40 599 20 68 160 115 65 4.5 2

p. 179p. 199 p. 180-183p. 192

d1

L

L1

d2

01

22

10 3

3030

027

024

021

0

L1

L2

L

d3d2d1

210

240

270

300

330

01

22

10

fig. 1

fig. 2

15

HSK-A

D’ANDREA

High precision ultra-tight balanceable toolholder

HSK-A REF. COD. d1 d2 L L1 kg

63HSK-A63 FORCE20.85 41 0 00 20 563 20 20 48 85 59 1.2HSK-A63 FORCE32.110 41 0 00 32 563 20 32 66 110 - 2

100 HSK-A100 FORCE32.110 41 0 00 32 599 20 32 66 110 81 3.6

Supplied with coolant tube - without collets and clamping wrenches

Supplied with coolant tube - without clamping wrench

HSK-A REF. COD.KIT K01 FORCE 20 HSK63 61 000 20 563 20

63KIT K01 FORCE 32 HSK63 61 000 32 563 20

100 KIT K01 FORCE 32 HSK100 61 000 32 599 20

KIT K01 FORCE 20consisting of:1 FORCE 201 RC 20.061 RC 20.081 RC 20.101 RC 20.121 RC 20.161 CHV 50

KIT K01 FORCE 32consisting of:1 FORCE 321 RC 32.061 RC 32.081 RC 32.101 RC 32.121 RC 32.161 RC 32.201 RC 32.251 CHV 75

KIT FORCE

FORCE

N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of 0.5 mm. ULTRA-TIGHT TIGHTENINGThe FORCE ultra hightightening power isguaranteed by the reducedallowance.

PRECISIONThe concentricity precisionis always below 5 micron.

L

d1 d2

L1

21

02

10

270

240

300

330

210

270

21

02

10

240

300

330210

60

70

80

90 10

20

30

4050

0

3xD

D

p. 179p. 192p. 199 p. 193p. 179 p. 199

L

L1

a

d1 d2

330

300

270

240

210

01

22

10

2°

L1

L

a

d1 d2

210

240

270

300

330

01

22

10

2° 2°

17

HSK-A

WN - DIN 1835-ED’ANDREA

Balanceable Wistle Notch toolholder

HSK-A REF. COD. d1H5 d2 L L1 kg fig.HSK-A63 WLD06.65 41 0 20 06 563 20 6 23 65 25 0.9 1HSK-A63 WLD08.65 41 0 20 08 563 20 8 25 65 25 1 1HSK-A63 WLD10.70 41 0 20 10 563 20 10 27 70 30 1 1HSK-A63 WLD12.70 41 0 20 12 563 20 12 34 70 30 1.1 1

63HSK-A63 WLD16.80 41 0 20 16 563 20 16 42 80 40 1.3 1HSK-A63 WLD20.80 41 0 20 20 563 20 20 50 80 - 1.4 1HSK-A63 WLD25.110 41 0 20 25 563 20 25 63 110 - 2.2 2HSK-A63 WLD32.110 41 0 20 32 563 20 32 70 110 - 2.4 2HSK-A80 WLD10.75 41 0 20 10 580 20 10 27 75 33 1.8 1HSK-A80 WLD12.75 41 0 20 12 580 20 12 34 75 33 2 1HSK-A80 WLD16.80 41 0 20 16 580 20 16 42 80 38 2.5 1

80HSK-A80 WLD20.80 41 0 20 20 580 20 20 50 80 38 2.7 1HSK-A80 WLD25.105 41 0 20 25 580 20 25 63.5 105 - 3.1 2HSK-A80 WLD32.105 41 0 20 32 580 20 32 70 105 - 3.3 2HSK-A100 WLD10.80 41 0 20 10 599 20 10 27 80 35 2.8 1HSK-A100 WLD12.80 41 0 20 12 599 20 12 34 80 35 3 1HSK-A100 WLD16.90 41 0 20 16 599 20 16 42 90 45 3.5 1

100 HSK-A100 WLD20.90 41 0 20 20 599 20 20 50 90 45 3.7 1HSK-A100 WLD25.110 41 0 20 25 599 20 25 63 110 65 4.1 2HSK-A100 WLD32.110 41 0 20 32 599 20 32 70 110 65 4.3 2HSK-A100 WLD40.120 41 0 20 40 599 20 40 80 120 - 4.7 2

fig. 1

fig. 2

HSK-A

WLD - DIN 1835-BBalanceable Weldon toolholderTOPRUN

d1 d2

L1

L

210

240

270

300

330

01

22

10

d2d1

L1

L

210

240

270

300

330

01

22

10

fig. 1

fig. 2

HSK-A REF. COD. d1H5 d2 L L1 a kg fig.HSK-A63 WN16.90 41 0 30 16 563 20 16 42 90 50 4 1.4 1

63 HSK-A63 WN20.90 41 0 30 20 563 20 20 50 90 - 4 1.5 1HSK-A63 WN25.110 41 0 30 25 563 20 25 63 110 - 4 2.2 2HSK-A80 WN20.95 41 0 30 20 580 20 20 50 95 53 4 2.9 1

80 HSK-A80 WN25.105 41 0 30 25 580 20 25 63 105 - 4 3.1 2HSK-A80 WN32.110 41 0 30 32 580 20 32 70 110 - 4 3.3 2HSK-A100 WN20.100 41 0 30 20 599 20 20 50 100 55 4 3.9 1

100 HSK-A100 WN25.110 41 0 30 25 599 20 25 63 110 65 4 4.1 2HSK-A100 WN32.110 41 0 30 32 599 20 32 70 110 65 4 4.3 2

Supplied with coolant tube Supplied with coolant tube

p. 179p. 193p. 199 p. 179 p. 199

19

HSK-A

FITMILLD’ANDREA

Balanceable toolholder for milling heads with threaded fittingHSK-A

PFSBalanceable face mill holder TOPRUN

L1L

d2d1

330

300

210

240

270

01

21

20d3

M

fig. 1

fig. 2

HSK-A REF. COD. M d1H6 d2 d3 L L1 L2 kgHSK-A63 FM8.25 41 0 85 08 563 20 15 63 25 0.7HSK-A63 FM8.50 41 0 86 08 563 20 M 8 8.5 13 23 88 50 7 0.8HSK-A63 FM8.75 41 0 87 08 563 20 25 113 75 0.9HSK-A63 FM10.25 41 0 85 10 563 20 20 63 25 0.7HSK-A63 FM10.50 41 0 86 10 563 20

M 10 10.5 1825 88 50

80.8

HSK-A63 FM10.75 41 0 87 10 563 20 28 113 75 0.9HSK-A63 FM10.100 41 0 88 10 563 20 30 138 100 1

63HSK-A63 FM12.25 41 0 85 12 563 20 23 63 25 0.7HSK-A63 FM12.50 41 0 86 12 563 20

M 12 12.5 2125 88 50

8.50.8

HSK-A63 FM12.75 41 0 87 12 563 20 30 113 75 1HSK-A63 FM12.100 41 0 88 12 563 20 35 138 100 1.1HSK-A63 FM16.25 41 0 85 16 563 20 30 63 25 0.8HSK-A63 FM16.50 41 0 86 16 563 20 33 88 50 1HSK-A63 FM16.75 41 0 87 16 563 20 M 16 17 29 35 113 75 8.5 1.1HSK-A63 FM16.100 41 0 88 16 563 20 40 138 100 1.4HSK-A63 FM16.125 41 0 89 16 563 20 45 163 125 1.7HSK-A100 FM12.50 41 0 86 12 599 20 25 93 50 2.3HSK-A100 FM12.100 41 0 88 12 599 20 M12 12.5 21 35 143 100 8.5 2.6HSK-A100 FM12.150 41 0 90 12 599 20 45 193 150 3.9

100 HSK-A100 FM12.200 41 0 92 12 599 20 53 243 200 5.2HSK-A100 FM16.50 41 0 86 16 599 20 33 93 50 2.5HSK-A100 FM16.100 41 0 88 16 599 20 M16 17 29 40 143 100 8.5 2.9HSK-A100 FM16.150 41 0 90 16 599 20 53 193 150 4.2HSK-A100 FM16.200 41 0 92 16 599 20 53 243 200 5.5

Supplied with coolant tube

Supplied with coolant tube

HSK-A REF. COD. d1 d2 d3 M L L1 kg fig.HSK-A63 PFS16.50 41 0 50 16 563 20 16 32 - - 50 15 1 1HSK-A63 PFS22.50 41 0 50 22 563 20 22 40 - - 50 17 1.1 1

63HSK-A63 PFS27.55 41 0 50 27 563 20 27 49.5 - - 55 19 1.3 1HSK-A63 PFS32.60 41 0 50 32 563 20 32 60 - - 60 21.5 1.7 1HSK-A80 PFS22.55 41 0 50 22 580 20 22 40 - - 55 17 1.8 1HSK-A80 PFS27.55 41 0 50 27 580 20 27 50 - - 55 19 2 1

80HSK-A80 PFS32.60 41 0 50 32 580 20 32 60 - - 60 21.5 2.2 1HSK-A80 PFS40.75 41 0 50 40 580 20 40 88 66.7 M12 75 24.5 3.2 2HSK-A100 PFS22.60 41 0 50 22 599 20 22 40 - - 60 17 2.8 1HSK-A100 PFS27.60 41 0 50 27 599 20 27 50 - - 60 19 3.0 1

100HSK-A100 PFS32.60 41 0 50 32 599 20 32 60 - - 60 21.5 3.2 1HSK-A100 PFS40.70 41 0 50 40 599 20 40 88 66.7 M12 70 24.5 3.6 2

d2 d3M d1

L

L2

L1

210

240

330

300

270

21

02

01

L1

d1 d2

L

210

240

270

300

330

01

22

10

p. 199 p. 184-185 p. 199

21

HSK-A

MSD’ANDREA

Tapping toolholderHSK-A

CMMorse taper toolholderTOPRUN

HSK-A REF. COD. MORSE d1 d2 L L1 kg

63HSK-A63 CM2.110 B 41 0 71 02 563 20 2 17.780 32 110 84 2HSK-A63 CM3.130 B 41 0 71 03 563 20 3 23.825 40 130 104 2.2HSK-A80 CM2.110 B 41 0 71 02 580 20 2 17.780 32 110 84 3.6

80 HSK-A80 CM3.130 B 41 0 71 03 580 20 3 23.825 40 130 104 3.8HSK-A80 CM4.155 B 41 0 71 04 580 20 4 31.267 48 155 129 4.2HSK-A100 CM2.120 B 41 0 71 02 599 20 2 17.780 32 120 91 3.8

100 HSK-A100 CM3.140 B 41 0 71 03 599 20 3 23.825 40 140 111 4HSK-A100 CM4.160 B 41 0 71 04 599 20 4 31.267 48 160 131 4.6

HSK-A REF. COD. d1 d2 L L1 a kg

63HSK-A63 MS 1 M3-12 41 0 60 01 563 20 19 41 72 46 7.5 1HSK-A63 MS 2 M8-20 41 0 60 02 563 20 31 60 110 84 10 1.7HSK-A80 MS 1 M3-12 41 0 60 01 580 20 19 41 75 49 7.5 1.8

80 HSK-A80 MS 2 M8-20 41 0 60 02 580 20 31 60 95 69 10 2HSK-A80 MS 3 M14-33 41 0 60 03 580 20 48 86 141 115 17.5 2.3HSK-A100 MS 1 M3-12 41 0 60 01 599 20 19 41 80 51 7.5 2.7

100 HSK-A100 MS 2 M8-20 41 0 60 02 599 20 31 60 100 71 10 3HSK-A100 MS 3 M14-33 41 0 60 03 599 20 48 86 144 115 17.5 3.3

LL1

d1 d2

L

L1

a a

d1 d2

p. 179p. 199 p. 187p. 193

INFO

p. 196 p. 172-173

INFO

p. 196

23

D’ANDREA

TESTINA DI ALESATURA MICROMETRICA TESTAROSSA BILAN-CIABILE

HSK-A

TR50Balanceable micrometric boring head TestarossaTOPRUN

HSK-A REF. COD. Ø L L1 kg63 TR50 HSK-A63 45 50 050 3063 1 2.5 ~ 22 93.5 67.5 1.4

REF. COD. Ø L1 L2B1.02 57 201 05 02 001 2.5 ~ 4 21 12.5B1.04 57 201 05 04 001 4 ~ 6 24 21

B1...

TR50 HSK-A63Ø 2.5 ~ 22

RPM MAX 20.000

HSK-A REF. COD. Ø L L1 kg63 TR50 HSK-A63 INCH 45 50 050 3663 1 .10 ~ .86 93.5 67.5 1.4

METRIC

INCH

REF. COD. Ø L L1

B3.06 57 201 05 06 001 6 ~ 8 29 21WCGT 0201.. - TS 21 TORX T06

B3.08 57 201 05 08 001 8 ~ 10 36 28B3.10 57 201 05 10 001 10 ~ 12 43 35B3.11 57 201 05 11 001 11 ~ 13 48 40B3.12 57 201 05 12 001 12 ~ 14 48 42B3.14 57 201 05 14 001 14 ~ 16 52 50 - TPGX 0902.. CS 250 T TORX T08B3.16 57 201 05 16 001 16 ~ 18 58 50B3.18 57 201 05 18 001 18 ~ 22 63 -B3.22 57 201 05 22 001 22 ~ 30 68 -

REF. COD. Ø L

B5.06 57 201 05 06 105 6 ~ 8 36WCGT 0201.. - TS 21 TORX T06

B5.08 57 201 05 08 105 8 ~ 10 48B5.10 57 201 05 10 105 10 ~ 12 60B5.12 57 201 05 12 105 12 ~ 14 72B5.14 57 201 05 14 105 14 ~ 16 84

- TPGX 0902.. CS 250 T TORX T08

B5.16 57 201 05 16 105 16 ~ 18 96

B3...

B5...

B8...

ø 50

4

LL1

ø 16

H6

21

ø

330

300

270

240

210

01

22

10

Supplied with coolant tube

L1

L2

ø 8

g5

ø

D 08.16

96°

Carbide tools

22 L

ø16

g5

ø93

°

Vibration-damping tools

L22

ø16

g5

L1

ø93

°

Tools

REF. COD. Ø L L

B8.06 57 201 05 06 108 6 ~ 8 45WCGT 0201.. - TS 21 TORX T06

B8.08 57 201 05 08 108 8 ~ 10 60B8.10 57 201 05 10 108 10 ~ 12 75B8.12 57 201 05 12 108 12 ~ 14 90

- TPGX 0902.. CS 250 T TORX T08B8.14 57 201 05 14 108 14 ~ 16 105B8.16 57 201 05 16 108 16 ~ 18 120

Tools with carbide shank

L22

ø16

g5

ø93

°

2µm