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http://www.greenpiezo.com http://www.greenpiezo.com 1 GreenPiezo GreenPiezo General Presentation General Presentation

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http://www.greenpiezo.comhttp://www.greenpiezo.com1

GreenPiezoGreenPiezo

General PresentationGeneral Presentation

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Table of ContentsTable of Contents

IntroductionIntroduction

Brief HistoryBrief History

Igniter Producing ProcedureIgniter Producing Procedure

A. Molding Equipments and ProcessA. Molding Equipments and Process

B. Plastic Injection Equipments and ProcessB. Plastic Injection Equipments and Process

C. Spring Parts Manufacturing Equipments and ProcessC. Spring Parts Manufacturing Equipments and Process

D. Head Metal Parts Manufacturing Equipments and ProcessD. Head Metal Parts Manufacturing Equipments and Process

E. Lead Wire Cutting ProcessE. Lead Wire Cutting Process

F. Main Manufacturing ProcedureF. Main Manufacturing Procedure

Quality Inspection Equipments and ProcessQuality Inspection Equipments and Process

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GreenPiezoGreenPiezo

IntroductionIntroduction

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IntroductionIntroduction

Generally, Piezo igniter units are best suited for the mechanical ignition for gGenerally, Piezo igniter units are best suited for the mechanical ignition for gas burning equipments without foreign electrical sources. as burning equipments without foreign electrical sources.

Particularly, as NAMSUNG SPARK are composed with special piezo ceramiParticularly, as NAMSUNG SPARK are composed with special piezo ceramic moulded in plastic or epoxy resin, our mechanical igniter have the unique fec moulded in plastic or epoxy resin, our mechanical igniter have the unique feature of long durability and high output in electircal capability as well as soft oature of long durability and high output in electircal capability as well as soft operation and firmly anti-dusted type in framework.peration and firmly anti-dusted type in framework.

The contents of this presentation will be of interest to manufacturer and partThe contents of this presentation will be of interest to manufacturer and parts dealers for gas burning equipments and will assist them in making the most s dealers for gas burning equipments and will assist them in making the most suitable choice and possible application of NAMSUNG SPARK - GREEN PIEsuitable choice and possible application of NAMSUNG SPARK - GREEN PIEZO igniter.ZO igniter.

Phone No. : Phone No. : 82-2-687-4734 (Republic of Korea)82-2-687-4734 (Republic of Korea)

Fax No.: Fax No.: 82-2-688-5056 82-2-688-5056

Point of Contact : Point of Contact : Lyun-Do, KIM, Staff Lyun-Do, KIM, Staff

[email protected]@piezoigniter.com

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GreenPiezoGreenPiezo

Brief HistoryBrief History

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Brief HistoryBrief History

1977.11977.1

1986.111986.11

1987.121987.12

1996.101996.10

2000.12000.1

Estabilished Namsungsa in Puchon Si for Infra Red Gas Burner Estabilished Namsungsa in Puchon Si for Infra Red Gas Burner

Estabilished Namsungsa in Kwangmyung Si for Piezo ignition unitEstabilished Namsungsa in Kwangmyung Si for Piezo ignition unit

Authorized UL mark from underwriters Laboratories Inc Authorized UL mark from underwriters Laboratories Inc

Received an award for the export of US$ one millionReceived an award for the export of US$ one million

Authorized VDE license from GermanyAuthorized VDE license from Germany

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GreenPiezoGreenPiezo

Igniter Producing Procedure :Igniter Producing Procedure :

A. Molding Equipments and ProcessA. Molding Equipments and Process

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A. Molding Equipments and Process (1/3)A. Molding Equipments and Process (1/3)

Electric Discharging Process

Computer NC Milling Process

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A. Molding Equipments and Process (2/3)A. Molding Equipments and Process (2/3)

Milling Process

Milling Process

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A. Molding Equipments and Process (3/3)A. Molding Equipments and Process (3/3)

Milling Process

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GreenPiezoGreenPiezo

Igniter Producing Procedure :Igniter Producing Procedure :

B. Plastic Injection Equipments and ProcessB. Plastic Injection Equipments and Process

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B. Plastic Injection Equipments and Process (1/2)B. Plastic Injection Equipments and Process (1/2)

Molding Storage

Plastic Injection Molding Machine

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B. Plastic Injection Equipments and Process (2/2)B. Plastic Injection Equipments and Process (2/2)

Plastic Injection Molding Machine

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GreenPiezoGreenPiezo

Igniter Producing Procedure :Igniter Producing Procedure :

C. Spring Parts Manufacturing Equipments C. Spring Parts Manufacturing Equipments

and Processand Process

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C. Spring Parts Manufacturing Equipments and Process (1/2)C. Spring Parts Manufacturing Equipments and Process (1/2)

Computer Spring Foaming Machine

Automatic CompressionCoiling Spring Machine

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C. Spring Parts Manufacturing Equipments and Process (2/2)C. Spring Parts Manufacturing Equipments and Process (2/2)

Automatic Torsion Coiling Spring Machine

Heating Tempering Machine

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GreenPiezoGreenPiezo

Igniter Producing Procedure :Igniter Producing Procedure :

D. Head-Metal Parts Manufacturing Equipments D. Head-Metal Parts Manufacturing Equipments

and Processand Process

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D. Head-Metal Part Manufacturing Equipments and ProcessD. Head-Metal Part Manufacturing Equipments and Process

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GreenPiezoGreenPiezo

Igniter Producing Procedure :Igniter Producing Procedure :

E. Lead Wire Cutting ProcessE. Lead Wire Cutting Process

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C. Spring Parts Manufacturing Equipments and Process (2/2)C. Spring Parts Manufacturing Equipments and Process (2/2)

Wire Cutting and Peeling Machine

Wire Cutting Machine

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GreenPiezoGreenPiezo

Igniter Producing Procedure :Igniter Producing Procedure :

F. Main Manufacturing ProcedureF. Main Manufacturing Procedure

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F.1. Assembling Equipment and Process (1/2)F.1. Assembling Equipment and Process (1/2)

Insulating Oil Injection Machine

Press Machine

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F.1. Assembling Equipment and Process (2/2)F.1. Assembling Equipment and Process (2/2)

Press Machine &Insulting Oil Injection Machine

Sealing Machine

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F.2. Epoxy Injection Process (Bonding Process)F.2. Epoxy Injection Process (Bonding Process)

Epoxy Extrusion Process

Epoxy Extrusion Process

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F.3. Drying ProcessF.3. Drying Process

Mechanical Convection Oven

Nature-Drying

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F.4. Testing Process (1)F.4. Testing Process (1)

Output Voltage Testing Equipment( Oscilloscope : Iwatsu SS-5702, Divider : Iwatsu D-401)

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F.4. Testing Process (2)F.4. Testing Process (2)

Output Voltage Testing Process

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F.5. Operation Testing and Packing Process (1)F.5. Operation Testing and Packing Process (1)

Operation Testing Process

Operation Testing Process

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F.5. Operation Testing and Packing Process (2)F.5. Operation Testing and Packing Process (2)

Automatic Bending Process

Packing Process

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GreenPiezoGreenPiezo

Quality Inspection EquipmentsQuality Inspection Equipments& Process& Process

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1. Spring Part Loading Test Equipment1. Spring Part Loading Test Equipment

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2. Constant Temp. & Humidity Chamber2. Constant Temp. & Humidity Chamber

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3. Durability Testing Equipments3. Durability Testing Equipments

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4. Standard Output Voltage Tester4. Standard Output Voltage Tester

Height : 500mmWeight : 11.80g

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5. Digital LCR-Meter & Super M5. Digital LCR-Meter & Super MΩ MeterΩ Meter

Digital LCR Meter

Super MΩ Meter