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••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas 67062-2097 Hustler FasTrak Super Duty 36/42 & Mini Z 36/42 Parts Manual

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  • Hustler Turf Equipment

    P.O. Box 7000

    Hesston, Kansas

    67062-2097

    Hustler FasTrak Super Duty 36/42& Mini Z 36/42 Parts Manual

  • t-2 108737 05/10

    IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws.

    This spark ignition system complies with Canadian ICES-002.

    The Engine Owners Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

    Keep Engine Owners Manual with your unit. Should the Engine Owners Manual become damaged or illegible, re-place immediately. Replacements may be ordered per the information found in the Product Information section of the owners manual.

    The engine exhaust from this product contains chemicals known to the State

    of California to cause cancer, birth defects or other reproductive harm.

    WARNING:

  • 108737 05/10 c-1

    Table of Contents

    Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Chapter 2 Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

    Chapter 3 Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

    Chapter 4 Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Kawasaki Electrical Schematic (601218) . . . . . . . . . . . . . . . . . . . . 4-10

    Chapter 5 Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Front Wheel Breakdown786061 . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

    Chapter 6 Deck Assembly 36" SN Prior to 10020000 . . . . . . . . . . . . . . . . . . . 6-2Deck Assembly 36" SN Higher Than 10020000 . . . . . . . . . . . . . . . 6-4Deck Pulley Assembly 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6Deck Assembly 42" SN Prior to 10020000 . . . . . . . . . . . . . . . . . . . 6-8Deck Assembly 42" SN Higher Than 10020000 . . . . . . . . . . . . . . . 6-10Deck Pulley Assembly 42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12Spindle Assembly783506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

    Chapter 7 Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Deck Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

    Chapter 8 Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-236" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-442" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

    Chapter 9 Assembly Pictures and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-5Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26

    Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

  • c-2 108737 05/10

  • 108737 05/10 1-1

    Chapter 1

    General Information

    This Manual covers Hustler FasTrak Super Duty and Mini Z models: 928192 & 928200 with serial numbers higher than 07020000.

    Frequently Ordered Parts

    Service Literature

    Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

    Note: Items sold in bulk such as seals and hoses are sold by the foot.

    Using this manual

    Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

    Options Available From Your Dealer

    PART NO. DESCRIPTION788794 Pump Drive Belt600726 Deck Drive Belt, 36"600734 Deck Drive Belt, 42"068478 Fuel Filter797852 Air Filter Precleaner761726 Air Filter Element600976 ZT 2800 Oil Filter772079 Engine Oil Filter

    PART NO. DESCRIPTION107708 Owners Manual797795 Kawasaki 17/19 HP Kai Engine Manual

    PART NO. DESCRIPTION107654 Mulch Kit (36"/42" Deck)794222 Gator Blade, 13.75"-GAT-F-CW794230 Gator Blade, 20.50"-GAT-F-CW794206 Mulch Blade, 13.75"-MUL-F-CW794214 Mulch Blade, 20.50"-MUL-F-CW (60" Side Discharge Deck)353961 Steering Extension Kit107696 Hitch Kit

  • 1-2 108737 05/10

    Hardware Description Codes & Abbreviations

    The following codes are used throughout this parts manual. Refer to this list when ordering parts.

    Standard TorquesThe following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

    NOTE:Loctite 592 to be used on all pipe threads.Lubricate all grease zerks.

    ABBREVIATION DESCRIPTIONCB Carriage BoltCE Clevis PinCP Cotter PinCS Cap ScrewCW Cup Washer

    FDRW Fender WasherFW Flat WasherHX Hex HeadLW Lock WasherMB Machine BushingMS Machine ScrewNT NutSC Self Tapping Cap ScrewSH Socket HeadSB Shoulder BoltSS Set ScrewOD Outside DiameterID Inside Diameter

    SIZE FT-LBS NM SIZE FT-LBS NM.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

    M24 555 750

  • 108737 05/10 2-1

    Chapter 2 Contents

    Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

    Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

    Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

  • 2-2 108737 05/10

    Frame Rivet Nut Installation

    NOTES:

    1. Service part frames include rivet nuts .

    INDEX NO. SERVICE PART NO.MFG. PART

    NO. QTY. DESCRIPTION

    1 547851 107300 1 MINI Z 36" FRAME547869 107318 1 MINI Z 42" FRAME

    2 808493 808493 8 3/8-16 THREAD RIVET NUT3 808477 808477 2 1/4-20 THREAD RIVET NUT

    1

    2

    2

    2

    3

    1

  • 108737 05/10 2-3

    Anti-Rollover Bracket Assemblies

    NOTES:

    1. Includes items 1 through 4.

    INDEX NO. SERVICE PART NO.MFG. PART

    NO. QTY. DESCRIPTION

    1 781708 N/A 2 CS .500-13 X 4.25 HX G52 767962 N/A 4 FW .531 X 1.063 X .090 SAE3 031997 N/A 2 ANTI-SCALP WHEEL4 053199 N/A 2 NT .500-13 HX JAM ZNYC5 344267 344267 4 FW .510 X 2.15 X .187 SPL6 781567 781567 2 NT .500-13 HX GR8 ZNYC NL

    788166 788166 2 ANTI SCALP WHEEL ASSEMBLY

    3

    1

    1

    2

    2

    3

    4

    4

    5

    5

    TRACTORFRAME

    6

    1

  • 2-4 108737 05/10

    Footrest Assembly

    NOTES:

    INDEX NO. SERVICE PART NO.MFG. PART

    NO. QTY. DESCRIPTION

    1 600992 600992 1 STEP TREAD2 785485 785485 2 UPPER STEP TREAD3 054502 054502 2 NT .375-16 HX GRD 5 ZNYC4 767954 767954 6 FW .406 X .812 X .060 SAE5 107637 107637 1 36" MINI Z FLOORPAN

    107011 107011 1 42" MINI Z FLOORPAN6 781880 781880 2 .500 X 1.00 X .31 BUMPER7 052860 052860 2 CS .375-16 X 1.250 HX G58 025395 025395 2 CB .375-16 X 1.00 STD CD9 086660 086660 2 NT .375-16 HXZY NL

    1

    TRACTORFRAME

    2

    3

    4

    5

    9

    4

    4

    78

    6

  • 108737 05/10 3-1

    Chapter 3 Contents

    Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

    Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

    Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

    Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

  • 3-2 108737 05/10

    Battery Installation

    4

    1

    5

    6

    5 6

    6

    1

    7

    8

    10

    14

    TRACTORFRAME

    96 1 1

    RED

    RED/BLK

    PUR1

    1

    1

    BLK 1

    2

    2

    2

    2

    2

    3

    5

    117

    13

    12