hustler out front deck parts manual - hustler · pdf file200 south ridge road hesston, kansas...

200 South Ridge RoadHesston, Kansas

67062

Hustler® Out Front Deck Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

109632_0615 c-1

Table of Contents

Section 1 Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2 60" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-272" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-472" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-660" Side Discharge Safety Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-872" Side Discharge Safety Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1072" Rear Discharge Safety Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Section 3 60" Side Discharge Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-272" Side Discharge Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-472" Rear Discharge Leading Edge & Deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-672" Rear Discharge Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Gauge Arm Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1260" Side Discharge Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1660" Right Side Lift Arm Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1860" Left Side Lift Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2072" Side Discharge Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2272" Right Side Lift Arm Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2472" Left Side Lift Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Section 4 60" Side Discharge Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-272" Side Discharge Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-472" Rear Discharge Gearbox—S/N 09070000 & Higher . . . . . . . . . . . . . . . . . . . . 4-672" Rear Discharge Gearbox—S/N Prior to 09070000. . . . . . . . . . . . . . . . . . . . . 4-1060" Side Discharge Spindles & Pulleys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1260" Side Discharge Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1672" Side Discharge Spindles & Pulleys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1872" Side Discharge Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2072" Rear Discharge Spindles & Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22Gearbox Breakdown—601641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24Gearbox Breakdown—601712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Section 5 Debris Baffle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

c-2 109632_0615

109632_0615 1-1

Section 1

This Manual covers Hustler® Out-Front Deck models 928721, 928739, & 928754.

Service Literature

PART NO.109631 OPERATOR’S MANUAL

Options Available From Your Dealer

PART NO.111056 ANTI-SCALP WHEEL KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION

DESCRIPTION

1-2 109632_0615

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

DESCRIPTION ABBREVIATION DESCRIPTION

109632_0615 2-1

Section 2

60" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

72" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

72" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

60" Side Discharge Safety Covers . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

72" Side Discharge Safety Covers . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

72" Rear Discharge Safety Covers . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-2 109632_0615

60" Side Discharge Deck

1

2

22 3

3

4

7

7

5 6

8

9

10

11

12

1

1314

109632_0615 2-3


INDEX NO. PART NO. QTY.

1 549683 1 60" SIDE DISCHARGE OUT-FRONT DECK (WITH DECALS & RIVET NUTS)

2 601069 6 CN .312-18 X .20 MAX THK3 601573 4 1/2-13 THREAD RIVET NUT4 808493 2 3/8-16 THREAD RIVET NUT5 601649 1 HUSTLER ID DECAL6 786277 1 60" SD DECK ID DECAL7 601603 2 DECK SAFETY DECAL8 601624 1 DISCHARGE CHUTE DECAL9 N/A 1 SERIAL NUMBER / SPEC DECAL

10 602207 1 DECK PIN LOCK DECAL11 601594 1 BELT ROUTING DECAL12 601625 1 EYES, EARS, FEET DECAL13 727172 1 MADE IN USA DECAL14 797845 1 FUSION DECAL

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your Hustler dealer to order a replacement.

DESCRIPTION

2-4 109632_0615


1

22

7

9

8

3

614

12

5

11

3

2

2

4

8

10

13

1

109632_0615 2-5



1 549691 1 72" SIDE DISCHARGE OUT-FRONT DECK (WITH DECALS & RIVET NUTS)

2 601069 6 CN .312-18 X .20 MAX THK3 601573 4 1/2-13 THREAD RIVET NUT4 808493 2 3/8-16 THREAD RIVET NUT5 601649 1 HUSTLER ID DECAL6 786285 1 72" DECK ID DECAL7 601624 1 DISCHARGE CHUTE DECAL8 601603 2 DECK SAFETY DECAL9 N/A 1 SERIAL NUMBER / SPEC DECAL

10 602207 1 DECK PIN LOCK DECAL11 601594 1 BELT ROUTING DECAL12 601625 1 EYES, EARS, FEET DECAL13 727172 1 MADE IN U.S.A. DECAL14 797845 1 FUSION DECAL

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

DESCRIPTION

2-6 109632_0615

72" Rear Discharge Deck

12

2

34

57

98

10

5

3

6

11

12

1

109632_0615 2-7

72" Rear Discharge Deck


1 550237 1 72" REAR DISCHARGE OUT-FRONT DECK (WITH DECALS & RIVET NUTS)

2 601069 6 CN .312-18 X .20 MAX THK3 602054 2 DISCHARGE CHUTE DECAL4 359547 1 STEP TREAD 5.00 X 9.005 601603 2 DECK SAFETY DECAL6 601884 1 BELT ROUTING O-F DECAL7 601625 1 EYES, EARS, FEET DECAL8 727172 1 MADE IN U.S.A. DECAL9 797845 1 FUSION DECAL10 786285 1 72" DECK ID DECAL11 N/A 1 SERIAL NUMBER / SPEC DECAL12 602207 1 DECK PIN LOCK DECAL

NOTES:

1. In the event the serial number decal becomes damaged or illegible, please contact your Hustler dealer to order a replacement.

DESCRIPTION

2-8 109632_0615

60" Side Discharge Safety Covers

1

2

3

3

434

10

5 6

6

7

89

9

9

99

9

11

1

109632_0615 2-9



1 798694 1 RUBBER CHUTE ASSEMBLY2 052860 2 CS .375-16 X 1.25 HX G53 767954 6 FW .379 X .813 X .0634 086660 4 NT .375-16 HX G5 NL5 550134 1 RIGHT PULLEY COVER (WITH DECAL)6 601728 2 DECK HEIGHT DECAL7 109423 1 CENTER PULLEY COVER8 550135 1 LEFT PULLEY COVER (WITH DECAL)9 792002 6 KNOB 5/16-18 X 3/4"10 103010 1 DISCHARGE CHUTE BRACKET11 025395 2 CB .375-16 X 1.00 G5 ZNY

NOTES:

1. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

2-10 109632_0615


1

23

3

4

3

4

10

5 6

6

7

8 99

9

99

9

11

1

109632_0615 2-11



1 798694 1 RUBBER CHUTE ASSEMBLY2 052860 2 CS .375-16 X1.25 HX G53 767954 6 FW .379 X .813 X .0634 086660 4 NT .375-16 HX G5 NL5 550137 1 RIGHT PULLEY COVER (WITH DECAL)6 601728 2 DECK HEIGHT DECAL7 109798 1 CENTER PULLEY COVER8 550138 1 LEFT PULLEY COVER (WITH DECAL)9 792002 6 KNOB 5/16-18 X 3/4"10 103010 1 DISCHARGE CHUTE BRACKET11 025395 2 CB .375-16 X 1.00 G5 ZNY

NOTES:

1. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

2-12 109632_0615

72" Rear Discharge Safety Covers

1

11

1

2

3

4

3

5

109632_0615 2-13

72" Rear Discharge Safety Covers


1 792002 6 KNOB 5/16-18 X 3/4"2 550054 1 RIGHT SIDE PULLEY COVER (WITH DECAL)3 601728 2 DECK HEIGHT DECAL4 111126 1 CENTER PULLEY COVER5 550053 1 LEFT SIDE PULLEY COVER (WITH DECAL)

NOTES:

DESCRIPTION

2-14 109632_0615

109632_0615 3-1

Section 3

60" Side Discharge Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

72" Side Discharge Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

72" Rear Discharge Leading Edge & Deflectors . . . . . . . . . . . . . . . . 3-6

72" Rear Discharge Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Gauge Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

60" Side Discharge Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

60" Right Side Lift Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

60" Left Side Lift Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

72" Side Discharge Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

72" Right Side Lift Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

72" Left Side Lift Arm Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

3-2 109632_0615

60" Side Discharge Wheels

1GAUGEWHEELASSEMBLY

2

23

5

24 78

9

26

11

810

2 6

10

8

119 8 7

REAR ANTI-SCALP ROLLER

109632_0615 3-3



1 017616 4 CS .500-13 X 1.75 HX G52 767962 18 FW .531 X 1.063 X .1753 016527 2 CS .500-13 X 1.00 HX G5 ZN4 705954 4 CS .500-13 X 1.25 HX G55 109591 2 GAUGE ARM MOUNT6 781567 8 NT .500-13 HX G8 ZY NL7 016154 2 CS .250-20 X 1.000 HXFLK8 768515 4 FW .281 X .625 X .0669 109616 2 SCALP ROLLER AXLE10 068551 2 NT .250-20 HX ZY NL11 601536 2 ANTI-SCALP ROLLER

NOTES:

DESCRIPTION

3-4 109632_0615


1GAUGEWHEELASSEMBLY

223

5

24 78

926

11

810

2 6

10811

98

7

REAR ANTI-SCALP ROLLER

109632_0615 3-5



1 017616 4 CS .500-13 X 1.75 HX G52 767962 18 FW .531 X 1.063 X .1753 016527 2 CS .500-13 X 1.00 HX G5 ZN4 705954 4 CS .500-13 X 1.25 HX G55 109591 2 GAUGE ARM MOUNT6 781567 8 NT .500-13 HX G8 ZY NL7 016154 2 CS .250-20 X 1.00 HX FLK8 768515 4 FW .281 X .625 X .0669 109616 2 SCALP ROLLER AXLE10 068551 2 NT .250-20 HX ZY NL11 601536 2 ANTI-SCALP ROLLER

NOTES:

DESCRIPTION

3-6 109632_0615

72" Rear Discharge Leading Edge & Deflectors

6

12

11

5

6

5

7

3

4

5

155

1656

516

16

5

15

516

56

516

515

1920

181720

21

1820

19

172021

6

5

77

10

11

7 6

5

5

8 9

1

1314

7

6

5

12

11

55

63

4

65

5

7

6 5

2

98 7

LEFT SIDE

1

1DEFLECTORS

RIGHT SIDEDEFLECTORS

LEFT & RIGHT REARANTI-SCALP WHEELS

109632_0615 3-7



1 111259 1 LEFT SIDE DEFLECTOR SHIELD2 111258 1 RIGHT SIDE DEFLECTOR SHIELD3 601927 2 CENTER RUBBER FLAP4 111267 2 CENTER KEEPER BRACKET5 767954 24 FW .379 X .813 X .0636 086660 20 NT .375-16 HX G5 NL7 025395 16 CB .375-16 X 1.00 G5 ZNY8 111162 2 SIDE KEEPER BRACKET9 601888 2 SIDE RUBBER FLAP10 601925 1 LEFT SIDE RUBBER FLAP11 111265 3 OUTSIDE KEEPER BRACKET12 601924 2 INSIDE RUBBER FLAP13 601923 1 RIGHT SIDE RUBBER FLAP14 111263 1 RIGHT SIDE KEEPER BRACKET15 052860 4 CS .375-16 X 1.25 HX G516 601839 6 PIVOT SPACER BUSHING17 602198 2 ANTI-SCALP ROLLER18 111023 2 ANTI-SCALP AXLE19 016154 2 CS .250-20 X 1.00 HX FLK20 768515 4 FW .281 X .625 X .06621 068551 2 NT .250-20 HX ZY NL

NOTES:

1. Deflectors must pivot freely after assembly.

DESCRIPTION

3-8 109632_0615


22

23

2524

2627

31 30

30 29

25

24

32

34 33

3433

28

109632_0615 3-9



22 111339 1 FLEX TRIM23 550052 1 LEADING SUPPORT MEMBER (WITH DECAL)24 705954 6 CS .500-13 X 1.25 HX G525 767962 6 FW .531 X 1.063 X .17526 601536 1 ANTI-SCALP ROLLER27 109616 1 SCALP ROLLER AXLE28 601649 1 HUSTLER ID DECAL29 016154 1 CS .250-20 X 1.00 HX FLK30 768515 2 FW .281 X .625 X .06631 068551 1 NT .250-20 HX ZY NL32 108089 2 INNER BAFFLE 72" RD33 055822 4 CS .375-16 X .75 HX G534 767954 4 FW .379 X .813 X .063

NOTES:

DESCRIPTION

3-10 109632_0615

72" Rear Discharge Transport

12

12

3

5

4

6

7

8

9

109

109

3

11

2

1

109632_0615 3-11

72" Rear Discharge Transport


1 063578 2 CE .750 X 3.50 .150 X 3.322 084749 4 FW .750 X 1.50 X .156 SPL3 023036 2 HP .148 X 2.69 ZN4 710087 1 CS .312-18 X 2.50 HX G55 212472 1 KEY 1/4 SQ X 1.006 768523 1 FW .343 X .687 X .051/.080H7 058776 1 NT .312-18 HX G5 ZY NL8 016527 2 CS .500-13 X 1.00 HX G5 ZN9 767962 6 FW .531 X 1.063 X .17510 017616 4 CS .500-13 X 1.75 HX G511 601512 1 DRIVE SHAFT

NOTES:

1. The front right idler pulley must be removed to gain access to assemble the right side carrier arm to the deck. Reinstall the pulley.

DESCRIPTION

3-12 109632_0615

Gauge Arm Breakdown

1215

13

9

7

22

6

11

20

87

3

2

1

4

5

10

4

18

}16

19

19

21

17

14

109632_0615 3-13

Gauge Arm Breakdown


1 705954 1 CS .500-13 X 1.25 HX G52 344267 1 FW .510 X 2.15 X .187 SPL3 798603 1 FW .515 X 1.65 X .125 HD ZY4 784223 2 BEARING5 017350 1 SS .250-20 X .250 SH BO6 466698 1 HANDLE GAUGE WHEEL ARM7 068759 15 CW .560 X 1.340 X .05 PN8 315234 1 LINKAGE PIN9 466680 1 LOCK LINKAGE10 466672 1 LOCK PIN GAUGE WHEEL ARM11 017277 1 CP .187D X 1.000 LG HML Z12 315226 1 HANDLE PIN13 532911 1 GAUGE WHEEL ARM14 532887 1 GAUGE ARM MOUNT15 310185 1 SPACER 1.07 X 1.312 X 1.2916 469924 1 GAUGE WHEEL SPACER 1/4"17 469882 2 GAUGE WHEEL SPACER 1/2"18 786731 1 CS .750-10 X 8.00 HX G519 025296 2 FW .760 X 1.625 X .0820 109478 1 FORK 13 X 5.0 TIRE21 786061 1 TIRE/WHEEL 13 X 5.0022 061101 1 NT .750-10 HX ZY NL

NOTES:

DESCRIPTION

3-14 109632_0615

Front Wheel Breakdown

2

31

4

1

5


1 786103 1 WHEEL BEARING2 747402 1 TIRE 13 X 5.003 786079 1 WHEEL4 015511 1 GREASE FITTING 45 DEG5 019521 1 VALVE STEM

NOTES:

DESCRIPTION

109632_0615 3-15

This page intentionally left blank.

3-16 109632_0615

60" Side Discharge Transport

1

12

23

3

CARRIER ARMASSEMBLY

3


1 063578 2 CE .750 X 3.50 .150 X 3.322 023036 2 HP .148 X 2.69 ZN3 084749 4 FW .750 X 1.50 X .156 SPL

NOTES:

DESCRIPTION

109632_0615 3-17


3-18 109632_0615

60" Right Side Lift Arm Breakdown

6

1

2

13

5

3

14

4

7

98

810

1112

1211

15

16

1817

109632_0615 3-19



1 109410 1 RIGHT SIDE LIFT ARM2 601650 1 VIBRATION MOUNT3 767954 1 FW .379 X .813 X .0634 086660 1 NT .375-16 HX G5 NL5 110695 1 YOKE6 601689 1 CE .250 X 1-15/16 W/BALE7 705145 1 CS .250-20 X 1.75 HX G58 768515 2 FW .281 X .625 X .0669 110186 1 BUSHING SPACER ADJUST

10 056333 1 1.00 ROUND KNOB .250-2011 601770 2 CONNECTING PIN W/ HEAD12 017228 2 CP .062D X .50 LG HML Z13 601762 1 LEAF CHAIN 4X4 5/8 PITC14 110690 1 HANGER RELEASE BRACKET15 601578 1 RELEASE PIN16 601579 1 SPRING (ROLL) PIN17 767962 1 FW .531 X 1.063 X .17518 601580 1 COMPRESSION SPRING

NOTES:

DESCRIPTION

3-20 109632_0615

60" Left Side Lift Arm Breakdown

6

1

2

5

3

144

78

9

910

12

12

11

15

16

17

19

1318

109632_0615 3-21



1 109576 1 LEFT SIDE LIFT ARM2 766428 1 COTTERLESS HITCH PIN3 601650 1 VIBRATION MOUNT4 767954 1 FW .379 X .813 X .0635 086660 1 NT .375-16 HX G5 NL6 110695 1 YOKE7 601689 1 CE .250 X 1-15/16 W/BALE8 705145 1 CS .250-20 X 1.75 HX G59 768515 2 FW .281 X .625 X .06610 110186 1 BUSHING SPACER ADJUST11 056333 1 1.00 ROUND KNOB .250-2012 601770 2 CONNECTING PIN W/ HEAD13 017228 2 CP .062D X .50 LG HML Z14 601762 1 LEAF CHAIN 4X4 5/8 PITC15 110690 1 HANGER RELEASE BRACKET16 601578 1 RELEASE PIN17 601579 1 SPRING (ROLL) PIN18 767962 1 FW .531 X 1.063 X .17519 601580 1 COMPRESSION SPRING

NOTES:

DESCRIPTION

3-22 109632_0615

72" Side Discharge Transport

1

1 2

23

3

CARRIER ARMASSEMBLY

3

45

67

76

54

.25±.104

5

ROLL PINDETAIL

1


1 063578 2 CE .750 X 3.50 .150 X 3.322 023036 2 HP .148 X 2.69 ZN3 084749 4 FW .750 X 1.50 X .156 SPL4 601578 2 RELEASE PIN5 601579 2 SPRING (ROLL) PIN6 601580 2 COMPRESSION SPRING7 767962 2 FW .531 X 1.063 X .175

NOTES:

1. Insert the roll pin so that .25 ± .10" shows through the release pin, as shown in the roll pin detail.

DESCRIPTION

109632_0615 3-23


3-24 109632_0615


2

1

3

4

5

7

8

9

8

10

11

1213

14

6

7

12

109632_0615 3-25



1 109951 1 RIGHT SIDE LIFT ARM2 601650 1 VIBRATION MOUNT3 767954 1 FW .379 X .813 X .0634 086660 1 NT .375-16 HX G5 NL5 601762 1 LEAF CHAIN 4X4 5/8 PITC6 110478 1 CHAIN LUG7 601770 2 CONNECTING PIN W/ HEAD8 017228 2 CP .062D X .50 LG HML Z9 110695 1 YOKE

10 601689 1 CE .250 X 1-15/16 W/BALE11 056333 1 1.00 ROUND KNOB .250-2012 768515 2 FW .281 X .625 X .06613 110186 1 SPACER ADJUST BUSHING14 705145 1 CS .250-20 X 1.75 HX G5

NOTES:

DESCRIPTION

3-26 109632_0615


2

13

4

5

6

7

8

9

89

10

11

1213

1413

15

109632_0615 3-27



1 109952 1 LEFT SIDE LIFT ARM2 766428 1 COTTERLESS HITCH PIN3 601650 1 VIBRATION MOUNT4 767954 1 FW .379 X .813 X .0635 086660 1 NT .375-16 HX G5 NL6 601762 1 LEAF CHAIN 4X4 5/8 PITC7 110478 1 CHAIN LUG8 601770 2 CONNECTING PIN W/ HEAD9 017228 2 CP .062D X .50 LG HML Z10 110695 1 YOKE11 601689 1 CE .250 X 1-15/16 W/BALE12 056333 1 1.00 ROUND KNOB .250-2013 768515 2 FW .281 X .625 X .06614 110186 1 SPACER ADJUST BUSHING15 705145 1 CS .250-20 X 1.75 HX G5

NOTES:

DESCRIPTION

3-28 109632_0615

109632_0615 4-1

Section 4

60" Side Discharge Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

72" Side Discharge Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

72" Rear Discharge Gearbox—S/N 09070000 & Higher . . . . . . . . . 4-6

72" Rear Discharge Gearbox—S/N Prior to 09070000 . . . . . . . . . . 4-10

60" Side Discharge Spindles & Pulleys . . . . . . . . . . . . . . . . . . . . . . 4-12

60" Side Discharge Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

72" Side Discharge Spindles & Pulleys . . . . . . . . . . . . . . . . . . . . . . 4-18

72" Side Discharge Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

72" Rear Discharge Spindles & Pulleys. . . . . . . . . . . . . . . . . . . . . . 4-22

Gearbox Breakdown—601641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Gearbox Breakdown—601712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-2 109632_0615

60" Side Discharge Gearbox

1

2

2

3

45

6

57

9

9

1011

27

13 14

15

1617

18

20

19

21

23

25

24

26

22

4

3

3

4

78

12

13

13

109632_0615 4-3



1 602245 1 PTO RUBBER SHIELD2 111833 1 PIVOT SUPPORT BRACKET3 111656 1 ANCHOR BRACKET SHIELD4 712919 3 FW .406 X 1.00 X .12 HRD Z5 086660 3 NT .375-16 HX G5 NL6 794552 1 CS .438-14 X 6.5 HX ZN G7 728147 2 FW .468 X 1.00 X .090 HT T8 777441 1 NT .437-14 FLEXLOC9 025395 3 CB .375-16 X 1.00 G5 ZNY10 029751 3 CS .375-16 X 1.00 HX FLK11 767954 7 FW .379 X .813 X .06312 074252 4 CS .500-13 X 1.50 HX G513 767962 12 FW .531 X 1.063 X .17514 601512 1 DRIVE SHAFT15 710087 1 CS .312-18 X 2.50 HX G516 768523 1 FW .343 X .687 X .051/.080H17 058776 1 NT .312-18 HX G5 ZY NL18 212472 1 KEY 1/4 SQ X 1.0019 601712 1 GEARBOX 1:1 RIGHT ANGLE CW IN CCW OUT20 550136 1 GEARBOX MOUNT (WITH DECAL)21 601623 1 PTO DECAL22 781567 4 NT .500-13 HX G8 ZY NL23 602306 1 KEY 1/4" SQ X .75" LONG24 601792 1 PULLEY OD 8.05 B-SEC25 752386 1 CW .515 X 2.25 X .204 BLK26 016527 1 CS .500-13 X 1.00 HX G5 ZN27 017616 4 CS .500-13 X 1.75 HX G5

NOTES:

1. Position the drive pulley so the center line is 1.86 ±.06" below the bottom surface of the gearbox mount.

2. Mounts to the mower drive shaft.3. Torque to 67–75 ft-lbs.4. For models with serial numbers prior to 10040001—when replacing the

gearbox mount, also replace 017616 (CS .500-13X1.750 HX G5), quantity (4). The mounts on models with serial numbers prior to 10070001 use quantity (3) 3/8-16 rivet nuts (part number 600994).

DESCRIPTION

1.86 ±.06"

4-4 109632_0615


1

2

3 4

67

27

5

45

78

9

9

10

11

12

1314

1516

18

17

18

19

20

21

1822 23

24

25

26

4

2

3

3

109632_0615 4-5



1 602245 1 PTO RUBBER SHIELD2 111761 1 PIVOT SUPPORT BRACKET3 111656 1 ANCHOR BRACKET SHIELD4 086660 3 NT .375-16 HX G5 NL5 712919 3 FW .406 X 1.00 X .12 HRD Z6 794552 1 CS .438-14 X 6.5 HX ZN G7 728147 2 FW .468 X 1.00 X .090 HT T8 777441 1 NT .437-14 FLEXLOC9 025395 3 CB .375-16 X 1.00 G5 ZNY10 029751 3 CS .375-16 X 1.00 HX FLK11 767954 3 FW .379 X .813 X .06312 601512 1 DRIVE SHAFT13 710087 1 CS .312-18 X 2.50 HX G514 212472 1 KEY 1/4 SQ X 1.0015 768523 1 FW .343 X .687 X .051/.080H16 058776 1 NT .312-18 HX G5 ZY NL17 074252 4 CS .500-13 X 1.50 HX G518 767962 12 FW .531 X 1.063 X .17519 601712 1 GEARBOX 1:1 RIGHT ANGLE CW IN CCW OUT20 550239 1 GEARBOX MOUNT (WITH DECAL)21 601623 1 PTO DECAL22 781567 4 NT .500-13 HX G8 ZY NL23 602306 1 KEY 1/4" SQ X .75" LONG24 601792 1 PULLEY OD 8.05 B-SEC25 752386 1 CW .515 X 2.25 X .204 BLK26 016527 1 CS .500-13 X 1.00 HX G5 ZN27 017616 4 CS .500-13 X 1.75 HX G5

NOTES:

1. Position the center line of the drive pulley 1.86 ± .06" below the bottom surface of the gearbox mount.

2. Mounts to the mower drive shaft.3. Torque to 67–75 ft-lbs.4. For models with serial numbers prior to 10040001—when replacing the

gearbox mount, also replace 017616 (CS .500-13X1.750 HX G5), quantity (4). Models with serial numbers prior to 10070001 use quantity (3) of 3/8-16 rivet nuts (part number 600994).

DESCRIPTION

1.86 ±.06"

4-6 109632_0615

72" Rear Discharge Gearbox—S/N 09070000 & Higher

2

4

18

13

15

1

10

7

9

6

56

89

71112

18

1317

19

14

13

16

21

1320

3

2

2

53

2

18

109632_0615 4-7

72" Rear Discharge Gearbox —S/N 09070000 & Higher


1 601712 1 GEARBOX 1:1 CW I, CCW O2 111656 1 ANCHOR BRACKET SHIELD3 111761 1 PIVOT SUPPORT BRACKET4 602245 1 PTO SHIELD5 712919 3 FW .406 X 1.00 X .12 HRD Z6 086660 3 NT .375-16 HX NL G57 025395 3 CB .375-16 X 1.00 G5 ZNY8 794552 1 CS .438-14 X 6.5 HX ZN G9 728147 2 FW .468 X 1.00 X .090 HT T10 777441 1 NT .437-14 FLEXLOC11 029751 3 CS .375-16 X 1.00 HXFLK12 767954 3 FW .379 X .813 X .063 SAE13 767962 12 FW .531 X 1.063 X .090 SAE14 602306 1 KEY 1/4" SQ X .75" LONG15 017616 4 CS .500-13 X 1.75 HX G5 16 601792 1 PULLEY OD 8.05 B-SEC17 601623 1 PTO DECAL18 016527 5 CS .500-13 X 1.00 HX G5 ZN19 550051 1 GEARBOX MOUNT20 781567 4 NT .500-13 NL G521 752386 1 CW .515 X 2.25 X .204 BLK

NOTES:

1. Position the drive pulley so that the center line is 1.86 ± .06" below the bottom surface of the gearbox mount.

2. Torque to 67-75 ft-lbs.3. For models with serial numbers prior to 10040001—when replacing the

gearbox mount, replace 017616 (CS .500-13 X 1.750 HX G5), quantity (4). Models with serial numbers prior to 10070001 use quantity (3) of 3/8-16 rivet nuts (part number 600994).

DESCRIPTION

1.86 ± .06"

4-8 109632_0615

72" Rear Discharge Miscellaneous—S/N 09070000 & Higher

22

22

2723

2723

24

2425

2526

2627

27

25 24

ROLL PINDETAIL

.25 ±.10"


22 109591 2 GAUGE ARM MOUNT23 705954 4 CS .500-13 X 1.25 HS G524 601578 2 RELEASE PIN25 601579 2 SPRING (ROLL) PIN26 601580 2 COMPRESSION SPRING27 767962 6 FW .531 X 1.063 X .090 SAE

NOTES:

4. Insert the roll pin so that .25 ± .10" shows through the release pin, as shown in the roll pin detail.

DESCRIPTION

109632_0615 4-9


4-10 109632_0615

72" Rear Discharge Gearbox—S/N Prior to 09070000

2

4

18

13

15

1

1079

6

5

689

71112

18

1317

19

14

16

13

20

2324

22

1321

53

3

2

2

2

109632_0615 4-11

72" Rear Discharge Gearbox—S/N Prior to 09070000


1 601641 1 GEARBOX CW I, CCW O2 111656 1 ANCHOR BRACKET SHIELD3 111761 1 PIVOT SUPPORT BRACKET4 602245 1 PTO SHIELD5 712919 3 FW .406 X 1.00 X .12 HRD Z6 086660 3 NT .375-16 HX NL G57 025395 3 CB .375-16 X 1.00 G5 ZNY8 794552 1 CS .438-14 X 6.5 HX ZN G9 728147 2 FW .468 X 1.00 X .090 HT T10 777441 1 NT .437-14 FLEXLOC11 029751 3 CS .375-16 X 1.00 HXFLK12 767954 3 FW .379 X .813 X .063 SAE13 767962 12 FW .531 X 1.063 X .090 SAE 14 036715 1 WOODRUFF 1/4 X 7/8 SAE15 078949 4 CS .500-13 X 2.00 G5 ZNY16 109562 2 GEARBOX SPACER17 601623 1 PTO DECAL18 016527 4 CS .500-13 X 1.00 HX G5 ZN19 550051 1 GEARBOX MOUNT (WITH DECAL)20 600994 3 3/8-16 THREAD RIVET NUT21 781567 4 NT .500-13 NL G522 467324 1 PULLEY23 706168 2 NT .375-16 HX JAM GR5 Z24 042051 2 SS .375-16 X 1.00 SQ-HD

NOTES:

1. Position the drive pulley so that the center line is 1.86 ± .06" below the bottom surface of the gearbox mount.

2. Torque to 67-75 ft-lbs.3. When replacing the gearbox mount, order four (4) of 017616 (CS .500-

13 X 1.750 HX G5) to replace 078949 (CS .500-13 X 2.000 G5 ZNY). See 72" Rear Discharge Gearbox—S/N 09070000 on page 4–6 for the current configuration.

DESCRIPTION

186 ±.06"

4-12 109632_0615

60" Side Discharge Spindles & Pulleys

1

1

2

3

4

5678

9

7

10

1112

3

3

13 14

15

16 3

3

17

4

12

3

3

13 18

19

20

21

6

22

23

24

25

2

25

26

15

27

28

29

30

31

31

32

3433

J-LEGDETAIL

2

3

4

4

109632_0615 4-13



1 791988 1 BELT, B 140.77" EL2 781872 4 CS .625-11 X 1.25 HX G5 Z3 028118 10 FW .625 X 1.00 X .1344 781385 2 IDLER PULLEY NHI 6.0"5 781567 1 NT .500-13 HX G8 ZY NL6 767962 13 FW .531 X 1.063 X .1757 770867 2 PLASTIC BUSHING .750 X 18 109549 1 IDLER PIVOT BUSHING9 109539 1 IDLER ARM10 781302 1 TENSION SPRING11 373191 1 CHAIN, 21 LINK12 025007 2 CS .625-11 X 1.75 HX G513 788364 2 IDLER PULLEY NHI 4.288"14 079186 2 CS .312-18 X 1.25 HX G515 768523 4 FW .343 X .687 X .051/.080H16 601537 1 UHMW WEARPLATE17 016972 1 NT .625-11 HX G5 ZNYC18 016527 3 CS .500-13 X 1.00 HX G5 ZN19 752386 3 CW .515 X 2.25 X .204 BLK20 798967 3 B-SEC 5.44 EOD PULLEY21 705954 12 CS .500-13 X 1.25 HX G522 604255 3 BLADE SPINDLE CW23 212472 3 KEY 1/4 SQ X 1.0024 794685 3 BLADE, F20.50"-H-F-CW

793794 3 BLADE, 20.50"-L-F-CW794214 3 BLADE, 20.50"-MUL-F-CW794230 3 BLADE, 20.50"-GAT-F-CW

25 782474 4 CW .631 X 2.25 X .187 PNT26 783738 1 CS .625-11 X 3.00 FULL HX G527 058776 2 NT .312-18 HX G5 ZY NL28 798603 1 FW .515 X 1.65 X .125 HD ZY29 008573 1 CS .500-13 X 2.50 HX G530 086660 2 NT .375-16 HX G5 NL31 767954 2 FW .379 X .813 X .06332 110761 1 J-LEG HOLDER33 601781 1 UHMW J-LEG .75 WIDE34 025395 2 CB .375-16 X 1.00 G5 ZNY

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 67–75 ft-lbs.3. Assemble UHMW J-Leg with the tapered side on top.

DESCRIPTION

4-14 109632_0615

4. Replacement spindles and blade bolts for mowers with serial numbers prior to 1209xxxx:

FOR MOWERS WITH SERIAL NUMBERS 08110000–1209XXXX

601630 SPINDLE HOUSING ASSEMBLY

601983 CS .625-11 X 2.25 HX G5 ZY

FOR MOWERS WITH SERIAL NUMBERS PRIOR TO 08110000


029934 CS .625-11 X 3.00 HX G5

109632_0615 4-15


4-16 109632_0615

60" Side Discharge Baffles

35

36

3637

3738

38


35 108516 2 BAFFLE, "A", 60"36 025395 4 CB .375-16 X 1.00 STD CD37 767954 4 FW .406 X .812 X .060 SAE38 086660 4 NT .375-16 HXZY NL

NOTES:

DESCRIPTION

109632_0615 4-17


4-18 109632_0615


1

1

2

34

56789

7

10

1112

3

3

13 14

15

16 3

312

4

123

3

13

17

18

19

20

6

21

22

2324

2

1526

2728

24

25

29

30

30

31

3332

J-LEGDETAIL

2

3

24

25

4

4

109632_0615 4-19



1 601715 1 BELT, B 1622 781872 4 CS .625-11 X 1.25 HX G5 Z3 028118 10 FW .625 X 1.00 X .1344 781385 2 IDLER PULLEY NHI 6.0"5 781567 1 NT .500-13 HX G8 ZY NL6 767962 13 FW .531 X 1.063 X .1757 770867 2 PLASTIC BUSHING .750 X 18 109549 1 IDLER PIVOT BUSHING9 109539 1 IDLER ARM10 781302 1 TENSION SPRING11 373191 1 CHAIN, 21 LINK12 016972 3 NT .625-11 HX G5 ZNYC13 788364 2 IDLER PULLEY NHI 4.288"14 079186 2 CS .312-18 X 1.25 HX G515 768523 4 FW .343 X .687 X .051/.080H16 601537 1 UHMW WEARPLATE17 016527 3 CS .500-13 X 1.00 HX G5 ZN18 752386 3 CW .515 X 2.25 X .204 BLK19 538850 3 DECK DRIVE PULLEY20 705954 12 CS .500-13 X 1.25 HX G521 604255 3 BLADE SPINDLE CW22 212472 3 KEY 1/4 SQ X 1.0023 798702 3 BLADE, F24.50"-H-F-CW

798710 3 BLADE, 24.50"-MUL-F-CW798728 3 BLADE, 24.50"-GAT-F-CW

24 782474 6 CW .631 X 2.25 X .187 PNT25 783738 3 CS .625-11 X 3.00 FULL HX G526 058776 2 NT .312-18 HX G5 ZY NL27 798603 1 FW .515 X 1.65 X .125 HD ZY28 008573 1 CS .500-13 X 2.50 HX G529 086660 6 NT .375-16 HX G5 NL30 767954 6 FW .379 X .813 X .06331 110761 1 J-LEG HOLDER32 601781 1 UHMW J-LEG .75 WIDE33 025395 6 CB .375-16 X 1.00 G5 ZNY

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 67–75 ft-lbs.3. Assemble the UHMW J-Leg with the tapered side on top.4. Replacement spindles and blade bolts for mowers with serial numbers

prior to 1209xxxx:

DESCRIPTION

SERIAL NUMBERS PRIOR TO 1209XXXX


601983 CS .625-11 X 2.25 HX G5 ZY

4-20 109632_0615

72" Side Discharge Baffles

35

33

33

30

3029

29


35 108661 2 72" AIR FLOW BAFFLE

NOTES:

DESCRIPTION

109632_0615 4-21


4-22 109632_0615

72" Rear Discharge Spindles & Pulleys

1

4

5

3

2

6

7

8

7

9

10

11

12

3

4

4

3

13

14

15

16

6

12

34

3

17

18

19

13

14

15

16

6

25

33

28

2

30

27

28

29

26

25

20212224

3231

23

1

1

2

2

3

3

3

3

J-LEGDETAIL

109632_0615 4-23

72" Rear Discharge Spindles & Pulleys


1 025577 1 BELT, B 197.9" EL2 781872 3 CS .625-11 X 1.25 HX G5 Z3 028118 7 FW .625 X 1.00 X .1344 796714 4 6" HB IDLER PULLEY5 781567 1 NT .500-13 HX G8 ZY NL6 767962 13 FW .531 X 1.063 X .1757 770867 2 PLASTIC BUSHING .750 X 18 109549 1 IDLER PIVOT BUSHING9 111123 1 IDLER ARM

10 781302 1 TENSION SPRING11 601563 1 CHAIN, 16 LINK12 794446 3 CS .625-11 X 1.50 HX G513 016527 3 CS .500-13 X 1.00 HX G5 ZN14 752386 3 CW .515 X 2.25 X .204 BLK15 538850 3 DRIVE PULLEY16 705954 12 CS .500-13 X 1.25 HX G517 064014 2 CS .312-18 X .875 HX G518 768523 2 FW .343 X .687 X .051/.080H19 601537 1 UHMW WEARPLATE20 086660 2 NT .375-16 HX G5 NL21 767954 2 FW .379 X .813 X .06322 110761 1 J-LEG HOLDER23 601781 1 UHMW J-LEG .75 WIDE24 025395 2 CB .375-16 X 1.00 G5 ZNY25 212472 3 KEY 1/4 SQ X 1.0026 604256 1 BLADE SPINDLE CCW27 796508 1 BLADE, F23.86-L-F-CCW

601929 1 BLADE, 23.86" GAT-F-CCW28 782474 3 CW .631 X 2.250 X .187 PNT29 604383 1 CS .625-11 X 1.25 HX G5 LH THREAD30 798603 1 FW .515 X 1.65 X .125 HD ZY31 008573 1 CS .500-13 X 2.5 HX G532 604255 2 BLADE SPINDLE CW33 796839 2 BLADE, F23.86"-L-F-CW

794867 2 BLADE, 23.86"-GAT-F-CW

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 67–75 ft-lbs.3. Replacement spindles and blade bolts for mowers with serial numbers

prior to 1209xxxx:

DESCRIPTION

SERIAL NUMBERS PRIOR TO 1209XXXX

601630 BLADE SPINDLE CW 601819 BLADE SPINDLE CCW

601983 CS .625-11 X 2.25 HX G5 ZY 601999 CS .625-11 X 2.25 LH

4-24 109632_0615

Gearbox Breakdown—601641

12

3

17

10

11

16

14

7

8

97

7

4

9

8

8

1518

19

17

8

2223

2416

25

56

2021

1213

109632_0615 4-25



1 601738 8 SEMS CAP SCREW2 601735 1 RELIEF VALVE3 601736 1 BLANK CAP4 601732 A/R GASKET (.015)5 601733 A/R GASKET (.005)6 601734 A/R GASKET (.003)7 601745 4 BEARING CUP8 601744 4 BEARING CONE9 601737 2 KEY, 1/4 X .87510 601756 1 THRU SHAFT11 601731 1 GEAR (RH)12 602825 A/R SHIM .010 THK13 602826 A/R SHIM .005 THK14 601755 1 SIGHT PLUG15 601752 1 SEAL16 601743 2 V-RING SEAL17 601749 1 PINION (LH)18 601742 1 HUB SHAFT19 601746 A/R GASKET (.015)20 601747 A/R GASKET (.005)21 601748 A/R GASKET (.003)22 601739 1 LOCKWASHER23 601740 1 LOCKNUT24 601741 1 SEAL25 601750 1 RETAINING RING

NOTES:

DESCRIPTION

4-26 109632_0615


28

1 2

3

16

10

11

14 15

7

8

21

18

7

4

9

8

17

20

19

12

7

258

2627

22

1

56

13

2324

1

109632_0615 4-27


INDEX NO. SERVICE PART NO. QTY. DESCRIPTION

1 601738 8 SEMS CAP SCREW2 601735 1 RELIEF VALVE3 601736 1 BLANK CAP4 601732 A/R GASKET (.015)5 601733 A/R GASKET (.005)6 601734 A/R GASKET (.003)7 601745 3 BEARING CUP8 601744 3 BEARING CONE9 602741 1 COLLAR10 602740 1 RETAINING RING11 602738 1 GEAR SHAFT ASSEMBLY12 602825 A/R SHIM .010 THK13 602826 A/R SHIM .005 THK14 602739 1 SEAL15 601755 1 SIGHT PLUG16 602734 1 PINION (LH)17 602737 1 BEARING CONE18 602736 1 BEARING CUP19 601737 1 KEY, 1/4 X .87520 601750 1 RETAINING RING21 602735 1 HUB SHAFT22 601746 A/R GASKET (.015)23 601747 A/R GASKET (.005)24 601748 A/R GASKET (.003)25 601739 1 LOCKWASHER26 601740 1 LOCKNUT27 601741 1 SEAL28 601743 1 V-RING SEAL

NOTES:

1. Gear and shaft components are not serviced separately.

4-28 109632_0615

109632_0615 5-1

Section 5

Debris Baffle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 109632_0615

Debris Baffle Assembly1

2

3

4

47

6

5

5

8

9

10

10

9

98

8

13

8 8

8

8

8

8

8

8

14

14

9

9

9

9

9

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9 9

99

9

99

15

15

17

18 1916

19

19

19

51010

5

5

5

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19

19

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20

18

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109632_0615 5-3

Debris Baffle Assembly


1 114750 1 FRONT PLATE TOP2 603539 1 RUBBER FRONT3 114752 1 FRONT MOUNT STRIP4 603540 2 FRONT MOUNT WING5 114745 6 BACKING PLATE6 114741 1 DEBRIS BAFFLE7 114751 1 FRONT PLATE BOTTOM8 058776 38 NT .312-18 HX G5 ZY NL9 713685 46 FW .312 X .75 X .06 ZNYC

10 037887 18 CB .312-18 X 1.00 FULL ZN11 706143 4 NT .312-18 HX JAM G5 ZY12 771212 2 CB .312-18 X 1.75 ZN13 603538 1 RUBBER BASE14 034272 4 NT .312-18 HX G515 079186 4 CS .312-18 X 1.25 HX G516 114747 1 MID MOUNT RIGHT17 114746 1 MID MOUNT LEFT18 603541 4 RUBBER HANGER19 016253 22 CB .312-18 X .75 FUL ZN20 114748 4 RUBBER MOUNT21 114749 1 REAR MOUNT

NOTES:

DESCRIPTION

5-4 109632_0615

109632_0615 i-1

Numerical IndexPart PageNo. No.

Part PageNo. No.

Part PageNo. No.

IndexPart Numbers008573 4-13, 4-19, 4-23015511 3-14016154 3-3, 3-5, 3-7, 3-9016253 5-3016527 3-3, 3-5, 3-11, 4-3,

4-5, 4-7, 4-11, 4-13, 4-19, 4-23

016972 4-13, 4-19017228 3-19, 3-21, 3-25,

3-27017277 3-13017350 3-13017616 3-3, 3-5, 3-11, 4-3,

4-5, 4-7019521 3-14023036 3-11, 3-16, 3-22025007 4-13025296 3-13025395 2-9, 2-11, 3-7, 4-3,

4-5, 4-7, 4-11, 4-13, 4-16, 4-19, 4-23

025577 4-23028118 4-13, 4-19, 4-23029751 4-3, 4-5, 4-7, 4-11029934 4-14034272 5-3036715 4-11037887 5-3042051 4-11052860 2-9, 2-11, 3-7055822 3-9056333 3-19, 3-21, 3-25,

3-27058776 3-11, 4-3, 4-5, 4-13,

4-19, 5-3061101 3-13063578 3-11, 3-16, 3-22064014 4-23068551 3-3, 3-5, 3-7, 3-9068759 3-13074252 4-3, 4-5078949 4-11079186 4-13, 4-19, 5-3084749 3-11, 3-16, 3-22086660 2-9, 2-11, 3-7, 3-19,

3-21, 3-25, 3-27, 4-3, 4-5, 4-7, 4-11, 4-13, 4-16, 4-19, 4-23

103010 2-9, 2-11108089 3-9108516 4-16108661 4-20109410 3-19

109423 2-9109478 3-13109539 4-13, 4-19109549 4-13, 4-19, 4-23109562 4-11109576 3-21109591 3-3, 3-5, 4-8109616 3-3, 3-5, 3-9109631 1-1109798 2-11109951 3-25109952 3-27110186 3-19, 3-21, 3-25,

3-27110478 3-25, 3-27110690 3-19, 3-21110695 3-19, 3-21, 3-25,

3-27110761 4-13, 4-19, 4-23111023 3-7111056 1-1111123 4-23111126 2-13111162 3-7111258 3-7111259 3-7111263 3-7111265 3-7111267 3-7111339 3-9111656 4-3, 4-5, 4-7, 4-11111761 4-5, 4-7, 4-11111833 4-3114741 5-3114745 5-3114746 5-3114747 5-3114748 5-3114749 5-3114750 5-3114751 5-3114752 5-3212472 3-11, 4-3, 4-5, 4-13,

4-19, 4-23310185 3-13315226 3-13315234 3-13344267 3-13359547 2-7373191 4-13, 4-19466672 3-13466680 3-13466698 3-13467324 4-11

469882 3-13469924 3-13532887 3-13532911 3-13538850 4-19, 4-23549683 2-3549691 2-5550051 4-7, 4-11550052 3-9550053 2-13550054 2-13550134 2-9550135 2-9550136 4-3550137 2-11550138 2-11550237 2-7550239 4-5600994 4-11601069 2-3, 2-5, 2-7601512 3-11, 4-3, 4-5601536 3-3, 3-5, 3-9601537 4-13, 4-19, 4-23601563 4-23601573 2-3, 2-5601578 3-19, 3-21, 3-22, 4-8601579 3-19, 3-21, 3-22, 4-8601580 3-19, 3-21, 3-22, 4-8601594 2-3, 2-5601603 2-3, 2-5, 2-7601623 4-3, 4-5, 4-7, 4-11601624 2-3, 2-5601625 2-3, 2-5, 2-7601630 4-14, 4-19601641 4-11601649 2-3, 2-5, 3-9601650 3-19, 3-21, 3-25,

3-27601689 3-19, 3-21, 3-25,

3-27601712 4-3, 4-5, 4-7601715 4-19601728 2-9, 2-11, 2-13601731 4-25601732 4-25, 4-27601733 4-25, 4-27601734 4-25, 4-27601735 4-25, 4-27601736 4-25, 4-27601737 4-25, 4-27601738 4-25, 4-27601739 4-25, 4-27601740 4-25, 4-27601741 4-25, 4-27

Part PageNo. No.

Part PageNo. No.

Part PageNo. No.

i-2 109632_0615

601742 4-25601743 4-25, 4-27601744 4-25, 4-27601745 4-25, 4-27601746 4-25, 4-27601747 4-25, 4-27601748 4-25, 4-27601749 4-25601750 4-25, 4-27601752 4-25601755 4-25, 4-27601756 4-25601762 3-19, 3-21, 3-25,

3-27601770 3-19, 3-21, 3-25,

3-27601781 4-13, 4-19, 4-23601792 4-3, 4-5, 4-7601839 3-7601884 2-7601888 3-7601923 3-7601924 3-7601925 3-7601927 3-7601929 4-23601983 4-14, 4-19602054 2-7602198 3-7602207 2-3, 2-5, 2-7602245 4-3, 4-5, 4-7, 4-11602306 4-3, 4-5, 4-7602734 4-27602735 4-27602736 4-27602737 4-27602738 4-27602739 4-27602740 4-27602741 4-27602825 4-25, 4-27

602826 4-25, 4-27603538 5-3603539 5-3603540 5-3603541 5-3604255 4-13, 4-19, 4-23604256 4-23604383 4-23705145 3-19, 3-21, 3-25,

3-27705954 3-3, 3-5, 3-9, 3-13,

4-8, 4-13, 4-19, 4-23706143 5-3706168 4-11710087 3-11, 4-3, 4-5712919 4-3, 4-5, 4-7, 4-11713685 5-3727172 2-3, 2-5, 2-7728147 4-3, 4-5, 4-7, 4-11747402 3-14752386 4-3, 4-5, 4-7, 4-13,

4-19, 4-23766428 3-21, 3-27767954 2-9, 2-11, 3-7, 3-9,

3-19, 3-21, 3-25, 3-27, 4-3, 4-5, 4-7, 4-11, 4-13, 4-16, 4-19, 4-23

767962 3-3, 3-5, 3-9, 3-11, 3-19, 3-21, 3-22, 4-3, 4-5, 4-7, 4-8, 4-11, 4-13, 4-19, 4-23

768515 3-3, 3-5, 3-7, 3-9, 3-19, 3-21, 3-25, 3-27

768523 3-11, 4-3, 4-5, 4-13, 4-19, 4-23

770867 4-13, 4-19, 4-23771212 5-3777441 4-3, 4-5, 4-7, 4-11781302 4-13, 4-19, 4-23

781385 4-13, 4-19781567 3-3, 3-5, 4-3, 4-5,

4-7, 4-11, 4-13, 4-19, 4-23

781872 4-13, 4-19, 4-23782474 4-13, 4-19, 4-23783738 4-13, 4-19784066 3-14784223 3-13786061 3-13786079 3-14786277 2-3786285 2-5, 2-7786731 3-13788364 4-13, 4-19791988 4-13792002 2-9, 2-11, 2-13793794 4-13794214 4-13794230 4-13794446 4-23794552 4-3, 4-5, 4-7, 4-11794685 4-13794867 4-23796235 4-14796508 4-23796714 4-23796839 4-23797845 2-3, 2-5, 2-7798603 3-13, 4-13, 4-19,

4-23798694 2-9, 2-11798702 4-19798710 4-19798728 4-19798967 4-13808493 2-3, 2-5928721 1-1928739 1-1928754 1-1

hustler out front deck parts manual - hustler · pdf file200 south ridge road hesston, kansas...

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