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  • HYDRA KIT SYSTEM

    A simple installation…

    1

  • HYDRA KIT SYSTEM

    A simple installation…

    Step by step, starting from a manual g

    controlled crane, you will obtain ….

    2

  • HYDRA KIT INSTALLATION

    A radiocontrolled HYDRAULIC Crane

  • HYDRA KIT INSTALLATION

    The “PWM Hydra system” combines electro-hydraulic actuators,

    with either single-axis or dual-axis joystick radio remote controls,

    allowing the conversion of hydraulic manual cranes into radio

    controlled ones.

  • HYDRA KIT INSTALLATION

    Weld the mechanical actuator

    t BEFOREsupports, BEFORE

    the actuator block mounting:

    high welding current circulationhigh welding current circulation

    through the actuators may

    damage its internal partsdamage its internal parts

    Welds on mechanical partsWelds on mechanical parts

    directly connected with the

    actuator are strictly forbidden !y

  • HYDRA KIT INSTALLATION

    The block actuators modular structure allows easy

    customization for specific applications. The actuator p pp

    piston stroke is +/- 13 mm making it suitable for the

    majority of hydraulic manual distributors on the

    marketmarket.

    The distance between the actuators can range within

    38-50 mm, with 2 mm steps, or can be customized,

    as shown in the picture, according to client request.

  • HYDRA KIT INSTALLATION

    The actuators transmit the

    mechanical movement to the rods

    through clampsthrough clamps.

    No welding required.

    3 anchoring points guarantee an optimal mechanical

    fixation

  • HYDRA KIT INSTALLATION

    Adaptors are available for manual

    distributors PARKER and Walvoil SD6

    And SD8.

    In this case it is possible to fit theIn this case it is possible to fit the

    Hydra kit directly on the manual block

    instead of clamping the rods.

  • HYDRA KIT INSTALLATION

  • HYDRA KIT INSTALLATION 64

    162

    Prima di eseguire qualsiasi tipo di lavoro, togliere la tensione e leggere il manuale di istruzione.

    Avant d'effectuer n'importe quel type de travail, couper la courant et lire le notice pour l'usager.

    Before carrying-out any type of work, turn-off the voltage and read the user's manual.

    Bevor irgendwelche Arbeit ausgefuehrt wird, Spannung unterbrechen und

    Bedienungsanleitungen lesen.

    The M550 L is the most common receiver for standard applications, its compact size and high versatility make it ideal for

    W or

    ki ng

    R F

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    P ow

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    up pl

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    Imax=0 9A 20VA 50/60Hz

    D at

    a E

    rro r c

    h. A

    D at

    a E

    rro r c

    h. B

    Supply Power

    Serial no.

    24/48-55/110/230V

    RX Unit Mod. M550S LAC

    P as

    si ve

    E m

    er ge

    nc y

    ch . B

    P as

    si ve

    E m

    er ge

    nc y

    ch . A

    15 3

    pp , p g y situations where space dimensions are an important issue.

    Imax=0.9A 20VA IP65

    M550S - UHF ISM Band

    Power

    Radio Model Class Protection

  • HYDRA KIT INSTALLATION

    A user friendly wiring kit semplify all the

    electrical connections between

    receiver/actuators/power pack. A

    i l k i h ll hpractical key-switch allows the operator

    to select the operation mode (RC/Off/

    M l)Manual).

  • HYDRA KIT INSTALLATION

    BRACKET KIT FOR

    P EXTRA-PISTON STROKE

    THIS OPTION, ALLOW TO

    INCREASE THE STROKE OF THEINCREASE THE STROKE OF THE

    PISTONS FROM +/-13MM

    TO +/-20MM

  • HYDRA KIT INSTALLATION

    BRACKET KIT FOR EXTRA-PISTON STROKE ON HYDRA KIT

  • HYDRA KIT INSTALLATION

    BRACKET KIT FOR EXTRA-PISTON STROKE ON HYDRA KIT

  • HYDRA KIT INSTALLATION

    ELECTRO-HYDRAULIC

    ACTUATORSACTUATORS

    Example: IMET APT400

    Hydra system

    ACTUATOR

    CONNETTORE COMANDO

    ATTUATORE

    CONNETTORE COMANDO

    ATTUATORE

    Electro-hydraulic actuators

    installed on manual

    di t ib t

    DISTRIBUTORP T

    distributor

    IMET APT400 Hydra system ANCHORING CLAMP

    CRANE ROD

    y y

    have separate direction

    inductor coils. They require 1 2

    OIL

    T

    CONTROLLO ELETTRONICO1

    Unit pack S l

    two different connectors

    Drain pipe

    BY-PASS ELECTRO-VALVE

    FILTER

    P

    ELETTRONICO MOTORESupply

    connection

    PUMP

    Drain pipe

  • HYDRA KIT INSTALLATION

    The electro-hydraulic pump works only “on demand” to supply the oil to

    the actuators. Furthermore, motor “soft-start” contribute to battery saving.

    Hydra system is totally independent from the machine oil circuit.

  • HYDRA KIT INSTALLATION POWER SUPPLY CONNECTION

    It is very important to collect the receiver power supply directly on the

    main battery adding an external fuse.

    Appropriate fuses is provided.

    In case that it is necessary to increase the length of the cable, the

    power supply wires shall be dimensioned according to the actuatorspower supply wires shall be dimensioned according to the actuators

    operating current (minimun 4 mm²)

  • HYDRA KIT INSTALLATION

    DRAIN (or BY-PASS) valve:

    This safety N.O valve manages the hydraulic

    power to the distributor.

    In IMET receivers the command dedicated to

    this task is the Safety-Stop relay.

    1 2 OIL

    Oil filter

    By-pass valve

    OIL FILTER

    By-pass

    filter

    DRAIN

    valveBy-pass valve

    Oil discharge (tank)

    18 PUMP

    ( )

  • HYDRA KIT INSTALLATION IMET can supply a by-pass valve.

    Th b l t b i t ll d b t thThe by-pass valve must be installed between the

    hydraulic pump and the oil tank. It is a Normally

    Open valve that closes only when electrically

    driven.

    The installation of a by-pass valve makes the

    crane complying with the CE requirements whencrane complying with the CE requirements when

    operating with a radio remote control.

  • HYDRA KIT INSTALLATION by-pass valve: Example of connection with our Hydra Kit.

  • IMET introduce Hydra Systems

    Compact. A solution for small

    crane with 4 functionscrane with 4 functions.

    Transform a manual crane in

    to an automatic crane now is

    more convenient.

    We present 3 different kit

  • Hydra Systems Compact With ZEUS M1Hydra Systems Compact. With ZEUS M1

    With transmitter ZEUS M1 receiver LDC IGI, mono-block of 4 actuators, counter

    pressure valve external cabling and accessoriespressure valve, external cabling and accessories.

  • H d S t C t With ZEUS M4Hydra Systems Compact. With ZEUS M4

    With transmitter ZEUS M4 receiver LDC IGI, mono-block of 4 actuators, counter

    pressure valve external cabling and accessoriespressure valve, external cabling and accessories.

  • Hydra Systems Compact. With ZEUS M4

    With transmitter ZEUS M4 receiver LDC IGI, mono-block of 4 actuators, power pack,

    external cabling and accessories.

  • Transmitter ZEUS M1 with:

    • 4 function selection buttons,

    • Built in DSC,

    • Analogue output calibration possible for

    each function via PIN code (the procedure

    is the same of the others ZEUS M4-M6).

    • Receiver LDC (with unique analogue

    output) and complete with plug & play

    i iwiring.

  • Monoblock with 4 electro hydraulic Monoblock with 4 electro hydraulic

    actuators. 40mm (fix) spacing

    between the actuators. The rod

    clamps allow to cover the range 35-

    42mm.

  • The monoblock hydraulic oil circuit

    is taken from the crane oil circuit. A

    t l d filt counter pressure valve and a filter

    are supplied for this scope.

  • counter pressure valve

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