hydraulic cylinders and lifting products · heavy-duty return spring pre-tensioned return spring...

4

H K

F

A

J

D

B

E

3/8"-18NPTF

4

Hydraulic Cylinders and Lifting Products

Improved saddle retention

Hardened plunger saddle protects plunger end during all lifting operations . Easily removable for access to plunger mounting threads .

Thread protector

Protector is easily attached and removed with oily hands or whilst wearing gloves .

Easy assembly and disassembly

External access to fasteners requires only standard shop tools for simplified maintenance .

Heavy-Duty return spring

Pre-tensioned return spring improves retraction performance, reducing retraction times .

Unique GR2 Bearing System

GR2 design surrounds seal of longer stroke models for improved life and reduced bearing loads . Bearing surface area increases side-load resistance and significantly improves cylinder life .

Coupler Protector

Coupler Dust Cap has new shape and more pliable material for easy push-on/pull-off operation . Protector is easily attached and removed with oily hands or whilst wearing gloves .

Easy assembly and disassembly

External access to fasteners requires only standard shop tools for simplified maintenance .

Enerpac hydraulic cylinders are available in

hundreds of different configurations. Whatever the

industrial application... lifting, pushing, pull ing,

bending, holding... what ever the force capacity,

stroke length, or size restrictions... single- or double-

acting, solid or hollow plunger, you can be sure

that Enerpac has the cylinder to suit your high force

application. Enerpac jacking cylinders fully comply

to ASME B30.1 (except BRD-Series).

GR2 Bearing Technology

The exclusive GR2 is a unique bearing design on RC-Series DUO general purpose cylinders which

absorbs eccentric load stresses to protect your cylinder against abrasion, over-extending or plunger blow-outs and jamming or top-end mushrooming . As a result, RC-Series DUO cylinders provide long, trouble-free operation .

Not

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way

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repr

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and

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5www.enerpac.com

▶

▶ ▶ ▶ ▶

▶ ▶

▶

▶ ▶

▶

▶

▶ ▶

▶

▶

▶ ▶

▶▶

▶

▶

16 - 362

50 - 250

50 - 250

6 - 62

127 - 154

8 - 258

28 - 260

16 - 1219

50 - 300

50 - 300

38 - 362

11 - 156

62 - 460

356 - 686

356 - 622

RC

RAC, RACLRACHRAR

LPL RSM RCSBRCBRP

RCHRRH

BRD

RR

HCGHCR

HCL

SC

RC, P, VSC, SL, SR, SWJH, JHAGBJ

PR

PL

5 - 95 (45 - 933)

20 - 150 (229 -1589)

20 - 150 (229 -1589)

5 - 500 (45 - 5114)

2,5 - 50 (24 - 505)

13 - 145 (125 - 1429)

4 - 23 (35 - 222)

10 - 520 (101 - 5108)

50 - 1000 (550 - 10 .644)

50 - 1000 (550 - 10 .644)

5 - 95 (45 - 933)

1 - 45 (8,9 - 435)

2 - 150 (20 - 1335)

54 - 181 (533 - 1778)

181 (1778)

6

12141618

2022

24

2628

30

32

3644

48

52

5455

5657

58

60

Capacity 1)

ton (kN)Stroke Range (mm)

Cylinder type and functions Series Page

1) All ton values specified in this catalog are metric ton and are for cylinder class identification only. Please refer to the kN data for calculations.

General Purpose Cylinders, Single-Acting (incl. accessories)

Aluminium Cylinders, Single-Acting, Lock Nut, Hollow PlungerAluminium Cylinders,Double-Acting Solid Plunger

Low Height Lock Nut Cylinders Flat-Jac® and Low Height Cylinders, Single-ActingPull Cylinders, Single-Acting

Hollow Plunger Cylinders Single- and Double-Acting

Precision Production Cylinders Double-Acting (incl. mounting attachments)Long Stroke Cylinders, Double-Acting

High Tonnage Cylinders, Single-Acting and Double-Acting

High Tonnage Cylinders, Single-Acting, Lock Nut

Cylinder - Pump Sets, Single-Acting

Extreme Environment ProductsPorta Power Sets – Portable Tool Sets

Aluminium and Steel JacksIndustrial Steel Bottle Jacks

POW’R RISER® Mobile Lifting Jacks

POW’R LOCK® Mobile Lift System

Cylinders and Lifting Products Section Overview

6

▼

10

10

167

RC-Series DUO, Single-Acting CylindersFrom left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010

▼ Synchronous lifting set-up for 200 ton petrochemical process module using twelve RC-2510 cylinders. To ensure the stability of the cylinders JBI-25 base plates are installed.

▼ Foundation repair: to re-stabilize the foundation, the 308 ton silo needed to be lifted, levelled and structurally supported. 25 ton RC-Series hydraulic jacks were attached to a bracket on the top of each steel pier. Powered by a Z-Class pump, the hydraulic jacks applied 20 ton of force at each placement to lift the silo 5,1 cm.

The Industry Standard General Purpose Cylinder

Saddles

All RC cylinders (except RC-50, 101) are equipped with hardened removable grooved saddles . For tilt and flat saddles, see the

RC-Series accessory page .

Page:

Base Plates

To ensure the stability of cylinders for lifting applications, base plates are available for 10, 25 and 50 ton RC cylinders .

Page:

Specialty Attachments

For solving all kinds of application problems, specialty attach ments are available for 5, 10 and 25 ton RC cylinders .

Page:

• Unique GR2 Bearing Design, reduces wear, extending life• Collar threads, plunger threads and base mounting holes enable easy

fixturing (on most models)• Designed for use in all positions • High strength alloy steel for durability• Redesigned cylinder thread protector for ease of use• Heavy-duty, pretensioned spring improves retraction speed• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending cylinder life.

7www.enerpac.com

RC-50RC-51RC-53RC-55 *RC-57RC-59RC-101RC-102 *RC-104RC-106 *RC-108RC-1010 *RC-1012RC-1014RC-151RC-152RC-154 *RC-156 *RC-158RC-1510RC-1512RC-1514RC-251RC-252 *RC-254 *RC-256 *RC-258RC-2510RC-2512RC-2514 *RC-308RC-502RC-504RC-506 *RC-5013RC-756RC-7513RC-1006RC-10010

6,56,56,56,56,56,514,514,514,514,514,514,514,514,520,320,320,320,320,320,320,320,333,233,233,233,233,233,233,233,242,171,271,271,271,2102,6102,6133,3133,3

16257612717723226541051562032573043562551101152203254305356265010215821026131136220951101159337156333168260

4111016521527332389

121171247298349400450124149200271322373423474139165215273323374425476387176227282460285492357449

5(45)

10(101)

15 (142)

25 (232)

30 (295)

50 (498)

75 (718)

95(933)

10165083

1151513878

15222629437344151651

10420530841151661972386

166339525697867

10331202880362719

113123991601341722393466

1,01,01,51,92,42,81,82,33,34,45,46,46,88,23,34,15,06,88,29,5

10,911,85,96,48,2

10,012,214,116,317,718,115,019,123,137,629,559,059,072,6

112

52

13

266

▼ QUICK SELECTION CHART For complete technical information see next page .

Single-Acting, General Purpose Cylinders

CylinderEffective

Area

(cm2)

CylinderCapacity

ton(kN)

Stroke

(mm)

Collapsed Height

(mm)

ModelNumber

OilCapacity

(cm3) (kg)

RCSeries

Capacity:

5 - 95 tonStroke:

16 - 362 mmMaximum Operating Pressure:

700 bar

Gauges

Minimize the risk of overloading and ensure long, dependable service from your equipment . Refer to the System Components

Section for a full range of gauges .

Cylinder-Pump Sets

All cylinders marked with an * are available as sets

(cylinder, gauge, couplers, hose and pump) for your ordering convenience .

* Available as set, see note on this page .

Lightweight Aluminium Cylinders

If you need a higher cylinder capacity-to-weight-ratio the RAC-Series are the perfect choice .

Think Safety

Manufacturer’s rating of load and stroke are maximum safe limits. Good practice

encourages using only 80% of these ratings.

Page:

Page:

Page:

Page:

GR2 Bearing Technology

The exclusive GR2 is a unique bearing design on RC-Series DUO cylinders which absorbs eccentric load stresses to protect your cylinder against abrasion, over-extending or plunger blow-

outs and jamming or top-end mushrooming . As a result, RC-Series DUO cylinders provide long, trouble-free operation .

8

275

RC-50 2)

RC-51RC-53RC-55 1)

RC-57RC-59RC-101 4)

RC-102 1)

RC-104RC-106 1)

RC-108RC-1010 1)

RC-1012RC-1014RC-151RC-152RC-154 1)

RC-156 1)

RC-158RC-1510RC-1512RC-1514RC-251RC-252 1)

RC-254 1)

RC-256 1)

RC-258RC-2510RC-2512RC-2514 1)

RC-308RC-502RC-504RC-506 1)

RC-5013RC-756RC-7513RC-1006RC-10010

162576

1271772322654

1051562032573043562551

1011522032543053562650

10215821026131136220951

101159337156333168260

6,56,56,56,56,56,5

14,514,514,514,514,514,514,514,520,320,320,320,320,320,320,320,333,233,233,233,233,233,233,233,242,171,271,271,271,2

102,6102,6133,3133,3

4111016521527332389

121171247298349400450124149200271322373423474139165215273323374425476387176227282460285492357449

5(45)

10(101)

15 (142)

25 (232)

30 (295)

50 (498)

75 (718)

95(933)

10165083

1151513878

15222629437344151651

10420530841151661972386

166339525697867

10331202880362719

113123991601341722393466

57135241342450555115175276403501606704806149200301423525627728830165215317431533635736838596227328441797441825525709

58 3)

3838383838575757575757575769696969696969698585858585858585

101127127127127146146177177RC-1006, RC-10010

RC-51 - RC-5013

Speed Chart

See the Enerpac Cylinder Speed Chart in our ‘Yellow Pages’ to determine your approximate cylinder speed .

Page:

RC-Series DUO, Single-Acting Cylinders

Extended Height

B(mm)

◀ For full features see previous page .

Stroke

(mm)

CylinderCapacity

ton(kN)

CylinderEffective

Area

(cm2)

Collapsed Height

A(mm)

ModelNumber

Oil Capacity

(cm3)

Outside Dia .

D(mm)

RC-50

RC-101 only(U1 = 19 mm)

1) Available as set, see note on page 7 . 2) RC-50 cylinder has a non removable grooved saddle and no collar thread .3) RC-50: D1 = 41 mm, L = 20 mm, M = 25 mm .4) RC-101 has plunger thread and non-removable saddle .

9www.enerpac.com

RC-50 2)

RC-51RC-53RC-55 1)

RC-57RC-59RC-101 4)

RC-102 1)

RC-104RC-106 1)

RC-108RC-1010 1)

RC-1012RC-1014RC-151RC-152RC-154 1)

RC-156 1)

RC-158RC-1510RC-1512RC-1514RC-251RC-252 1)

RC-254 1)

RC-256 1)

RC-258RC-2510RC-2512RC-2514 1)

RC-308RC-502RC-504RC-506 1)

RC-5013RC-756RC-7513RC-1006RC-10010

28,728,728,728,728,728,742,942,942,942,942,942,942,942,950,850,850,850,850,850,850,850,865,065,065,065,065,065,065,065,073,295,295,295,295,2114,3114,3130,3130,3

25,425,425,425,425,425,438,138,138,138,138,138,138,138,141,441,441,441,441,441,441,441,457,257,257,257,257,257,257,257,257,279,579,579,579,595,295,2104,9104,9

191919191919191919191919191919191925252525252525252525252525573333353530304141

2)

2525252525–

3535353535353538383838383838385050505050505050507171717171717171

2)

14141416166

191919191919192522222525252525252525252525252525————————

1,01,01,51,92,42,81,82,33,34,45,46,46,88,23,34,15,06,88,29,5

10,911,85,96,48,2

10,012,214,116,317,718,115,019,123,137,629,559,059,072,6

2)

66666–66666669999999910101010101010101022225522

2)

3/4" - 16 un3/4" - 16 un3/4" - 16 un3/4" - 16 un3/4" - 16 un

#10 - 24 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

1" - 8 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

————————

5,6 mm1/4"- 20 un1/4"- 20 un1/4"- 20 un1/4"- 20 un1/4"- 20 un

5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un

—1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un

——

3/4"- 10 un3/4"- 10 un

—2828282828262626262626262630303030303030304949494949494949495555555544444444

—1414141414121212121212121212121212121212121919191919191919—19191919——2525

282525252525393939393939393948484848484848485858585858585858—95959595——

140140

—11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

11/2" - 16 un

21/4" - 1421/4" - 14 un

21/4" - 14 un

21/4" - 14 un

21/4" - 14 un

21/4" - 14 un

21/4" - 14 un

21/4" - 14 un

23/4" - 16 un

23/4" - 16 un

23/4" - 16 un

23/4" - 16 un

23/4" - 16 un

23/4" - 16 un

23/4" - 16 un

23/4" - 16 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

35/16" - 12 un

5" - 12 un

5" - 12 un

5" - 12 un

5" - 12 un

53/4" - 12 un

53/4" - 12 un

67/8"- 12 un

67/8" - 12 un

Single-Acting, General Purpose Cylinders

(kg)

ModelNumber

RCSeries

Capacity:

5 - 95 tonStroke:


700 bar

CylinderBore Dia .

E(mm)

PlungerDia .

F(mm)

Base toAdv . PortH

(mm)

SaddleDia .

J(mm)

Plunger Thread Length

P(mm)

Saddle Protr .

from Plgr . K

(mm)

PlungerInternal Thread

O

Base Mounting Holes CollarThread

W

CollarThreadLength

X(mm)

Thread

V

Thd . Depth

Z(mm)

BoltCircle

U (mm)

Couplers Included!

CR-400 couplers included on all models . Fits all HC-Series hoses .

10

A-53F 2)

A-125), A-102F3)

–A-29 5)

A-29 5)

–––

A-53G 2)

A-102G 3)

A-152GA-252GA-252G

–––

RB-5 2), AW-512), AW-532)

RB-10, AW-102RB-15RB-25RB-25

–––

–

JBI-10–

JBI-25–

JBI-50––

–

CAT-10 3)

CAT-10CAT-50CAT-50CAT-100CAT-100CAT-100

5 (45)

10 (101)15 (142)25 (232)30 (295)50 (498)75 (718)95 (933)

REB-5REB-10REB-15REB-25REP-5REP-10REP-25

1722

1’’-8 UNC11/2’’-16 UNC

17222235

25355151

25353850

664848

6699

RB-5AW-51AW-53RB-10AW- 102RB-15RB-25

JBI-10JBI-25

JBI-50

3550

71

228279

304

228279

15

135140

95

5886

131

2026

31

44637695 284257

47666679 456171

14252538 142538

16222231 162231

16252531 162531

25353541 192835

11/2"-16un

11/2"-16un

11/2"-16un

21/4"-14un

21/4"-14un

23/4"-16un

35/16"-12un

887072114100101127

765978882114165

–107–

16––

25241925303850

–5457–

76––

–1/4"-16 un1/4"-20 un

–7/16"-20 un

––

–4110–

58––

2023

24

REB-5 2)

REB-10REB-15REB-25

––––

REP-5 2)

REP-10 3)

REP-10REP-25REP-25

–––

2235

–

A-53FA-102FA-12A-29

A-53GA-102GA-152GA-252G

A B C D E

A B C D E F

ACA B B C

REB REP

AW-51 AW-102 (I=4,8)RB-5, -10 RB-15, -25 AW-53

A B C D E F G H

CAT-10CAT-50

CAT-100

JBI-10, 25 JBI-50

A-53F, A-102F

A-12, A-29

60,278,078,087,6

---

Grooved

Base Plate Dimensions Dimensions (mm)

For use with

Cylinder Capacity

ton (kN)

Cylinder Accessories for RC-Series Cylinders

Flat Grooved 1) Tilt Base 4) Plunger

Base Plate

Saddles MountingBlock

Clevis Eyes

Model Number

Base 4)

Plunger

Model Number

Model Number

Type

Model Number

Saddle Dimensions (mm) Tilt Saddle Dimensions (mm)

Mounting Block Dimensions (mm)

Clevis Eye Dimensions (mm)

Flat

▼ SELECTION CHART

▼ DIMENSION CHARTS

1) Standard on 5-30 ton RC-cylinders 2) Except RC-50 3) Except RC-101 4) Mounting screws are included . 5) Used with Bender Sets .

Tilt

Tilt

Model Number

Pin-to-Pin *(mm)

4) Mounting screws are included . * Pin to Pin – REB and REP Clevises fitted . Add cylinder collapsed height .

11www.enerpac.com

▼

266

The Enerpac Lightweight Aluminium Cylinders

RASeriesCapacity:

20 - 150 tonStroke:

50 - 250 mm

Removable Hardened Saddle, protects plunger from being damaged by abrasive surface contact .

Stop Ring on all models absorbs eccentric loading and prevents plunger over-extension .

Composite Bearing material to prevent metal to metal contact, reducing side-load issues and increasing life .

Hard-coated Plunger and Base resist wear and prevent galling .

7075-T6 Aluminium Alloy Components for maximum strength and minimum weight .

Plunger Return Spring on all single-acting models for prompt cylinder return .

Composite Bearing material to prevent metal to metal contact, reducing side-load issues and increasing life .

Steel Base Plate protects cylinder base from abrasive surfaces and load-induced damage .

From left to right: RAC, RACL, RACH, RAR

• Lightweight, easy to carry and position to allow a higher cylinder capacity-to-weight-ratio

• Non-corrosive by design, aluminium has always been a good material for use in many caustic environments

• Composite Bearings on all moving surfaces guarantee no metal-to-metal contact, to resist side loads and increase cylinder life.

Think Safety

Manufacturer’s rating of load and stroke are maximum safe limits.

Good practice encourages using only 80% of these ratings.

Page:

Maximum Operating Pressure:

700 bar

Aluminium versus Steel

Aluminium cylinders, while offering the most lightweight solution, also have some unique limitations due to

material properties . It differs from steel in that it has a lower finite fatigue life . Aluminium cylinders should NOT be used in high-cycle applications such as production .

The Enerpac line of aluminium cylinders are designed to provide 5000 cycles at their recommended pressure . This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use .

Steel Base Plate

The steel base plate protects the cylinder from damage, it should not be removed .

The base holes in these aluminium cylinders are designed for securing the steel base plate . They will not withstand the capacity of the cylinder.

Do not use the base holes in these aluminium cylinders to attach any device to the cylinder .

12

▼

5010015020025050100150200250501001502002505010015020025050100150200250

RAC-202RAC-204RAC-206RAC-208RAC-2010RAC-302RAC-304RAC-306RAC-308RAC-3010RAC-502RAC-504RAC-506RAC-508RAC-5010RAC-1002RAC-1004RAC-1006RAC-1008RAC-10010RAC-1502RAC-1504RAC-1506RAC-1508RAC-15010

31,231,231,231,231, 244,244,244,244,244,270,970,970,970,970,9143,1143,1143,1143,1143,1227,0227,0227,0227,0227,0

20 (218)

30 (309)

50 (496)

100 (1002)

150 (1589)

64

13

Lightweight for Maximum Portability

• Composite bearings prevent metal-to-metal contact, increasing cylinder life and resistance to side-loads of up to 10%

• Hard-Coat finish on all surfaces resists damage and extends cylinder life

• Handles included on all models• Steel base plate and saddle for protection against load-induced

damage• Integral stop ring prevents plunger over-travel and is capable of

withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction• CR-400 coupler and dustcap included on all models• All cylinders meet ASME B-30.1 and ISO 10100 standards.

◀ The unique Enerpac RA-Series cylinders – lightweight and made of aluminium alloy – these RAC-506 cylinders are ideal for the positioning of tunnel elements under the river. (High Speed Train Line, The Netherlands)

Saddles

All RAC-cylinders are equipped with bolt-on removable hardened steel saddles . For Tilt Saddles see next page .

Shown from left to right: RAC-5010, RAC-15010, RAC-304, RAC-208

RAC-Series, Aluminium Cylinders

CylinderEffective

Area

(cm2)

CylinderCapacity

@ 700 bar

ton (kN)

Stroke

(mm)

ModelNumber

Lightweight Hand Pumps

The Enerpac composite lightweight hand pumps P-392 or P-802 make the optimal lightweight set .

Page:

Page:

13www.enerpac.com

1563124686247802214426638841105354709106314171771715143121472863357811352270340545405675

174224274324374181231281331381186236286336386221271321371421243293343393443

224324424524624231331431531631236336436536636271371471571671293393493593693

8585858585

100100100100100130130130130130180180180180180230230230230230

RAC-202RAC-204RAC-206RAC-208RAC-2010RAC-302RAC-304RAC-306RAC-308RAC-3010RAC-502RAC-504RAC-506RAC-508RAC-5010RAC-1002RAC-1004RAC-1006RAC-1008RAC-10010RAC-1502RAC-1504RAC-1506RAC-1508RAC-15010

3,64,14,65,15,64,55,25,96,67,38,59,811,112,413,717,319,621,924,226,525,329,333,337,341,3

1212121212

M6M6M6M10M10

7080110150200

4040404040404040404050505050509494949494113113113113113

27272727273232323232303030303046464646465151515151

505050505060606060608080808080110110110110110140140140140140

636363636375757575759595959595135135135135135170170170170170

3333333333333333333333333

RAC-20RAC-30RAC-50RAC-100RAC-150

CATG-50CATG-150CATG-200

RAC-50RAC-100RAC-150

5091118

243135

Single-Acting, Aluminium Cylinders

RAC Series

Capacity:

20 - 150 tonStroke:


700 bar

Collapsed Height

A(mm)

OilCapacity

(cm3)

Extended Height

B(mm)

ModelNumber

(kg)

ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)

SaddleProtrusion

from PlungerK

(mm)

Steel Base Plate Mounting Holes

SaddleDiameter

J(mm)

Bottom toAdvance

PortH

(mm)

PlungerDiameter

F(mm)

CylinderBore

DiameterE

(mm)

OutsideDiameter

D(mm)

CylinderModel / Capacityton

1) Including Base Plate Height of 6 mm and four (4) base plate bolts M6 .

* Tilt sadlles not available for less than 50 ton .

Tilt Saddle

DiameterJ1

Optional Bolt-on Tilt Saddle Dimensions (mm)

For CylinderModel / Capacityton

Tilt Saddle *ModelNumber

SaddleProtrusion

from PlungerK1

14

▼

5010015020025050100150200250501001502002505010015020025050100150200250

RACL-202RACL-204RACL-206RACL-208RACL-2010RACL-302RACL-304RACL-306RACL-308RACL-3010RACL-502RACL-504RACL-506RACL-508RACL-5010RACL-1002RACL-1004RACL-1006RACL-1008RACL-10010RACL-1502RACL-1504RACL-1506RACL-1508RACL-15010

31,231,231,231,231,244,244,244,244,244,270,970,970,970,970,9143,1143,1143,1143,1143,1227,0227,0227,0227,0227,0

20 (218)

30 (309)

50 (496)

100 (1002)

150 (1589)

114

15

• Aluminium Lock Nut provides mechanical load holding for extended periods• Hardened steel stop ring increasing cylinder life and resistance to side-loads

of up to 5%• Hard-Coat finish on all surfaces resists damage and extends cylinder life• Composite bearings increase cylinder life and side load resistance• Handles included on all models• Steel base plate and saddle for protection against load-induced damage• Integral stop ring prevents plunger over-travel and is capable of


◀ The portable lock nut cylinder RACL-1506 used for extended load supports during epoxy injection for bridge reinforcement.

Saddles

All RACL-cylinders are equipped with bolt-on removable hardened steel saddles . For Tilt Saddles see next page .

Shown from left to right: RACL-1006, RACL-504, RACL-5010

RACL-Series, Aluminium Lock Nut Cylinders

CylinderEffective

Area

(cm2)

CylinderCapacity

@ 700 bar

ton (kN)

Stroke

(mm)

ModelNumber

Hoses

Enerpac offers a complete line of high quality hydraulic hoses . To ensure the integrity of your system, specify only Enerpac hydraulic hoses .

Page:

Page:

15www.enerpac.com

J

F

K

S

AE

Z

6V

H

B

U D

RACL-202RACL-204RACL-206RACL-208RACL-2010RACL-302RACL-304RACL-306RACL-308RACL-3010RACL-502RACL-504RACL-506RACL-508RACL-5010RACL-1002RACL-1004RACL-1006RACL-1008RACL-10010RACL-1502RACL-1504RACL-1506RACL-1508RACL-15010

1563124686247802214426638831105354709106314171771716143121472863357811352270340545405675

224274324374424231281331381431236286336386436296346396446496323373423473523

274374474574674281381481581681286386486586686346446546646746373473573673773

8585858585

100100100100100130130130130130180180180180180230230230230230

4,04,65,25,86,45,46,16,87,58,29,310,611,913,214,521,924,226,528,831,132,236,240,244,248,2

4040404040404040404050505050509494949494113113113113113

27272727273333333333303030303046464646465151515151

Tr 55 x 4Tr 55 x 4Tr 55 x 4Tr 55 x 4Tr 55 x 4Tr 60 x 4Tr 60 x 4Tr 60 x 4Tr 60 x 4Tr 60 x 4Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6

636363636375757575759595959595

135135135135135170170170170170

3333333333333333333333333

50505050505050505050505050505075757575758080808080

1212121212

M6M6M6M10M10

7080110150200

RACL-20RACL-30RACL-50RACL-100RACL-150


RACL-50RACL-100RACL-150

5091118

243135

Single-Acting, Aluminium Lock Nut Cylinders

RACL Series

Capacity:

20 - 150 tonStroke:


700 bar

Collapsed Height

A(mm)

OilCapacity

(cm3)

Extended Height

B(mm)

ModelNumber

(kg)

SaddleProtrusion

from PlungerK (mm)

SaddleDiameter

J(mm)

Bottom toAdvance

PortH

(mm)

PlungerDiameter

(Threaded)F

(mm)

CylinderBore

DiameterE

(mm)

OutsideDiameter

D(mm)

Lock Nut

HeightS

(mm)

ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)

Steel Base Plate Mounting Holes CylinderModel / Capacityton

Tilt Saddle

DiameterJ1

Optional Bolt-on Tilt Saddle Dimensions (mm)For CylinderModel / Capacityton


SaddleProtrusion

from PlungerK1


* Tilt sadlles not available for less than 50 ton.

16

▼

5010015020025050100150200250501001502002505010015020025050100150200250

RACH-202RACH-204RACH-206RACH-208RACH-2010RACH-302RACH-304RACH-306RACH-308RACH-3010RACH-602RACH-604RACH-606RACH-608RACH-6010RACH-1002RACH-1004RACH-1006RACH-1008RACH-10010RACH-1502RACH-1504RACH-1506RACH-1508RACH-15010

32,732,732,732,732,751,151,151,151,151,184,784,784,784,784,7164,6164,6164,6164,6164,6225,8225,8225,8225,8225,8

20 (229)

30 (358)

60 (596)

100 (1157)

150 (1588)

64

The Lightweight Solution for Tensioning and Testing

• Hollow plunger design allows for both pull and push forces• Composite bearings increase cylinder life and sideload resistance• Hard-Coat finish on all surfaces resists damage and extends cylinder life• Floating center tube increases seal and product life• Handles standard on all models• Steel base plate and saddle for protection against load-induced damage• Integral stop ring prevents plunger over-travel and is capable of


◀ An RACH-306 powered by a P-392 hand pump used to extract corroded carriage pins of refuse collection vehicles.

Saddles

All RACH-cylinders are equipped with bolt-on hollow removable saddles of hardened steel .

Shown from left to right: RACH-1504, RACH-15010, RACH-206, RACH-306

RACH-Series, Aluminium Hollow Plunger Cylinders

CylinderEffective

Area

(cm2)

CylinderCapacity

@ 700 bar

ton (kN)

Stroke

(mm)

ModelNumber

Lightweight Hand Pumps

The Enerpac composite lightweight hand pumps P-392 or P-802 make the optimal lightweight set .

Page:

17www.enerpac.com

16432749165481825651176610221277423847127016942117823164624873291411411292258338745175646

188251315378442208267333395458251315380445510258325391459527280360430500570

238351465578692258367483595708301415530645760308425541659777330460580700820

100100100100100130130130130130180180180180180250250250250250275275275275275

RACH-202RACH-204RACH-206RACH-208RACH-2010RACH-302RACH-304RACH-306RACH-308RACH-3010RACH-602RACH-604RACH-606RACH-608RACH-6010RACH-1002RACH-1004RACH-1006RACH-1008RACH-10010RACH-1502RACH-1504RACH-1506RACH-1508RACH-15010

5,26,17,18,09,08,09,511,212,914,516,219,525,626,029,633,839,846,252,258,848,955,763,070,177,2

55555555557070707070100100100100100145145145145145145145145145145

29292929292929292929616161616161616161616161616161

55555555557070707070100100100100100145145145145145150150150150150

75757575759595959595

130130130130130185185185185185205205205205205

10101010101010101010121212121214141414141414141414

27272727273434343434545454545479797979797979797979

1212121212

M6M6M6M10M10

80110160220245

RACH-20RACH-30RACH-60RACH-100RACH-150

Single-Acting, Aluminium Hollow Plunger Cylinders

RACH Series

Capacity:

20 - 150 tonStroke:

50 - 250 mmCenter Hole Diameter:

27 - 79 mm

Collapsed Height

A(mm)

OilCapacity

(cm3)

Extended Height

B(mm)

ModelNumber

(kg)

SaddleProtrusion

from PlungerK

(mm)

SaddleDiameter

J(mm)

Bottom toAdvance

PortH

(mm)

PlungerDiameter

F(mm)

CylinderBore

DiameterE

(mm)

OutsideDiameter

D(mm)

CenterHole

DiameterY

(mm)

ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)




700 bar


18

▼

5010015020025050100150200250501001502002505010015020025050100150200250

RAR-202RAR-204RAR-206RAR-208RAR-2010RAR-302RAR-304RAR-306RAR-308RAR-3010RAR-502RAR-504RAR-506RAR-508RAR-5010RAR-1002RAR-1004RAR-1006RAR-1008RAR-10010RAR-1502RAR-1504RAR-1506RAR-1508RAR-15010

20

30

50

100

150

2182182182182183093093093093094964964964964961002100210021002100215891589158915891589

130130130130130179179179179179187187187187187557557557557557924924924924924

31,231,231,231,231,244,244,244,244,244,270,970,970,970,970,9143,1143,1143,1143,1143,1227,0227,0227,0227,0227,0

18,618,618,618,618,624,524,524,524,524,526,726,726,726,726,779,579,579,579,579,5132,0132,0132,0132,0132,0

1563124686247802214426638841105354709106314171771715143121472863357811352270340545405675

931862793724651232453684906131342674015346683987951193159019886601320198026403300

114

19

• Double-acting for rapid retraction, regardless of hose lengths or system losses

• Composite bearings increase cylinder life and sideload resistance

• Hard-Coat finish on all surfaces resists damage and extends cylinder life

• Handles included on all models• Steel base plate and saddle for

protection against load-induced damage

• Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity

• Built-in safety valve prevents accidental over-pressurization.

▼ An RAR-506 was easy to position under a bulldozer for repair of frame member.

Shown from left to right: RAR-5010, RAR-308, RAR-204

RAR-Series, Double-Acting, Aluminium Cylinders

MaximumCylinder Capacity

(kN)

CylinderCapacity

@ 700 bar

ton

Stroke

(mm)

ModelNumber

Saddles

All RAR-cylinders are equipped with bolt-on removable hardened steel saddles .For Tilt Saddles see next page .

CylinderEffective Area

(cm2)

Push PullPush Pull

OilCapacity

(cm3)Push Pull

Hoses

Enerpac offers a complete line of high quality hydraulic hoses . To ensure the integrity of your system, specify only Enerpac

hydraulic hoses .

Page:

Page:

19www.enerpac.com

189239289339389201251301351401201251301351401251301351401451248298348398448

RAR-202RAR-204RAR-206RAR-208RAR-2010RAR-302RAR-304RAR-306RAR-308RAR-3010RAR-502RAR-504RAR-506RAR-508RAR-5010RAR-1002RAR-1004RAR-1006RAR-1008RAR-10010RAR-1502RAR-1504RAR-1506RAR-1508RAR-15010

7,48,08,69,29,88,69,510,411,312,211,112,714,315,917,516,419,322,225,128,024,228,933,237,942,6

1212121212

M6M6M6M6M6

93105110165200

RAR-20RAR-30RAR-50RAR-100RAR-150

239339439539639251351451551651251351451551651301401501601701298398498598698

113113113113113125125125125125145145145145145185185185185185230230230230230

636363636375757575759595959595

135135135135135170170170170170

4040404040505050505075757575759090909090110110110110110

30303030303030303030303030303043434343433838383838

50505050505555555555565656565680808080807575757575

3030303030404040404050505050507575757575113113113113113

3333333333333333333333333


RAR-50RAR-100RAR-150

507391

242931

Double-Acting, Aluminium Cylinders

RAR Series

Capacity:

20 - 150 tonStroke:


700 bar

CollapsedHeight

A(mm)

ModelNumber

(kg)

ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)



Extended Height

B(mm)

OutsideDiameter

D(mm)

CylinderBore

DiameterE

(mm)

PlungerDiameter

F(mm)

Bottomto Advance

PortH

(mm)

Top toRetract

PortI

(mm)

SaddleDiameter

J(mm)

Saddle Protrusion

from Plunger K

(mm)

Tilt Saddle

DiameterJ1

Optional Bolt-on Tilt Saddle Dimensions (mm)For CylinderModel / Capacityton


SaddleProtrusion

from PlungerK1


* Tilt sadlles not available for less than 50 ton .

20

▼

60100150200250400500

50504545454545

62 (606)102 (1002)162 (1589)202 (1985)259 (2541)409 (4008)522 (5114)

86,6143,1227,0283,5363,1572,6730,6

10%10%8%8%5%5%5%

LPL-602LPL-1002LPL-1602LPL-2002LPL-2502LPL-4002LPL-5002

Cylinder Capacity

ton

Stroke

(mm)


at 700 barton (kN)

Cylinder Effective

Area

(cm2)

Side-load Resistance

of MaximumCapacity

ModelNumber

LPL-Series, Low Height Lock Nut CylindersLPL-Series, Low Height Lock Nut Cylinders

• Lock nut provide mechanical load holding for a safe work environment• Integrated tilt saddle allows for up to 5 degrees of misalignment• Extreme low height for use in confined areas• Side-load resistance 5-10% of maximum capacity• Overflow port as stroke limiter to prevent plunger blow-out• Single-acting, gravity return.

The Lowest Power Lifter

▼ Only the extreme low height LPL-cylinder fits in this confined area to lift the construction. The lock nut provides positive and safe mechanical load holding over a long period of time.

Integrated Tilt Saddles

All LPL-Series cylinders include integral tilt saddles with maximum tilt angles up to 5°.

The Summit Edition

Innovation is at the heart of the new Summit Edition of cylinders, delivering the high quality construction that you

expect from Enerpac. The durability ensures your job gets done safely and reliably.

• Replaceable plunger support bearing adds support for eccentric loads *

• Nitrocarburization surface treatment for improved load and wear resistance and corrosion protection

• Replaceable composite bearing surround the seal providing support for eccentric loads

• Low wear, high pressure seals provide longer service life.

* Eccentric load (or “side-load”) is inevitable in heavy lifting. Our unique Summit Edition features provide the ultimate protection against side-load. Increased bearing surface maintains stability and nitrocarburization treatment prevents scoring on the inside of the cylinder. Side-load poses a real problem.... our new cylinder features are the solution!

See page 37 for more technical details on Low Height and High Tonnage Cylinders.

21www.enerpac.com

H

S

R

90˚

K

A

E

J

F

B

D

126137148155159178192

176187193200204223237

140173220245275350400

105135170190215270305

Tr 105 x 4Tr 135 x 6Tr 170 x 6Tr 190 x 6Tr 215 x 6Tr 270 x 6Tr 305 x 6

19212730324049

96126160180200250290

789

10121210

5°5°5°5°5°4°3°

283140434355

61,5

1525435570

129183

LPL-602LPL-1002LPL-1602LPL-2002LPL-2502LPL-4002LPL-5002

433,0715,71021,41275,91633,72576,53287,8

242

48

CollapsedHeight

A(mm)

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

Base to Advance

PortH

(mm)

Saddle Diameter

J(mm)

Saddle Protrusion from Plgr.

K(mm)

Saddle Max. Tilt

AngleR

Lock Nut

HeightS

(mm) (kg)

PlungerDiameter

F(mm)

ModelNumber

Oil Capacity

(cm3)

Single-Acting, Low Height Lock Nut Cylinders

LPL Series

Capacity:

60 - 500 tonStroke:


700 bar

IMPORTANT!

All LPL-Series cylinders require a solid lifting surface for correct support. The use of these

cylinders on surfaces such as sand, mud or dirt, may result in cylinder damage.

WRONG!

Rough soil

For more safety instructions see our ‘Learning Center’ on www.enerpac.com

RIGHT!

Flat lifting surface

Split-Flow Pumps

SFP-Series Pumps with multiple outlets with equal oil flow. For lifting and lowering applications on multiple points these pumps

are a far better alternative than using separately operated pumps.

Page:

Longer Stroke Lock Nut Cylinders

For longer stroke applications HCL-Series lock nut cylinders are the perfect choice.

Page:

Assisted Return Pumps

Enerpac HCG, HCL and LPL-Series cylinders are hydraulic advance and gravity return. To improve productivity and plunger retraction

Enerpac offers assisted return on ZU4 and ZE-Series pumps featuring Enerpac Venturi valve technology, specifically to facilitate the faster return of single-acting gravity return cylinders. See enerpac.com for details.

22

▼

6111113161616163845626057

418325599

16420331755

129261373722

5 (45)10 (101)20 (201)30 (295)45 (435)75 (718)90 (887)

150 (1386)10 (101)20 (201)30 (295)45 (435)90 (887)

6,514,528,742,162,1

102,6126,7198,114,528,742,162,1

126,7

RSM-50 1)

RSM-100 *RSM-200 *RSM-300 *RSM-500 *RSM-750RSM-1000RSM-1500RCS-101 *RCS-201 *RCS-302 *RCS-502 *RCS-1002 *

23

172

RSM, RCS-Series, Low Height Cylinders

Stroke

(mm)

Cyl. Capa city

ton (kN)

Cylinder Effective

Area

(cm2)

ModelNumber

Oil Capa-city

(cm3)

Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302

RSM-series, Flat-Jac® Cylinders• Compact, flat design for use where most other cylinders will not fit• Single-acting, spring return• RSM-750, 1000 and 1500 have handles for easy carrying• Mounting holes permit easy fixturing• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models1)

• Hard chrome plated high quality steel plungers• Grooved plunger ends require no saddle.

RCS-series, Low Height Cylinders• Lightweight, low profile design for use in confined spaces• Single-acting, spring return• Baked enamel finish for increased corrosion resistance• Plunger wiper reduces contami nation, extending cylinder life• CR-400 coupler and dust cap included on all models• Grooved plunger end with threaded holes for mounting tilt saddles• Integral handle on RCS-1002 for easy carrying• Plated steel plungers.

▼ Only a couple of centimeters will do for an RSM-cylinder to lift a large construction.

Maximum Power-to-Height Ratio

Saddles

All RCS-Series cylinders have plunger mounting holes for installation of tilt saddles. See table for selection and dimensional information.

Page:

Low Clearance Lifting

The LW-16 Lifting Wedge and SOH-Series Machine Lifts are the perfect choice for lifting the first few millimeters.

Page:

1) RSM-50 is fitted with an AR-400 coupler.* Available as set, see note on next page.

23www.enerpac.com

H

KF

P

A

D

B

3/8"-18 NPTF

E

O

U

**

58 x 4182 x 55101 x 76117 x 95140 x 114165 x 139178 x 153215 x 190

6992101124165

28,742,960,573,288,9114,3127,0158,842,960,573,288,9127,0

16191919191919231717192331

1,01,43,14,56,8

11,314,526,32,75,06,8

10,020,7

385462718295101116126143179182198

25,438,150,863,469,882,692,2114,338,150,866,569,892,2

1112222253321

2027394757697695–––––

2234394453667482–––––

––––––––

2640404055

––––––––

M4M5M5M5M8

––––––––8888

10

RSM-50 1)

RSM-100 *RSM-200 *RSM-300 *RSM-500 *RSM-750RSM-1000RSM-1500RCS-101 *RCS-201 *RCS-302 *RCS-502 *RCS-1002 *

28,536,649,352,366,576,276,2117,3

5,57,110,010,011,013,513,513,5

9,110,715,115,919,020,620,620,6

4,37,99,911,212,714,214,214,2

RSM-50RSM-100RSM-200RSM-300RSM-500RSM-750RSM-1000RSM-1500

355071

111517

212935

324351586679851008898117122141

CAT-11CAT-51CAT-101

RCS-101RCS-201, -302, -502RCS-1002

52

A B C*

55

ModelNumber

Single-Acting, Low Height Cylinders

Extended Height

B(mm)

Outside Diameter

D(mm)

Cylinder Bore Dia.

E(mm)

PlungerDia.

F(mm) (kg)

Collapsed Height

A(mm)

Base to Advance

Port H

(mm)

Plunger Protrusion from Base

K(mm)

ModelNumber

Bolt Circle

U(mm)

Thread

O(mm)

Plungerto

BaseL

(mm)

Plungerto Mtg.Hole M

(mm)

Thread Depth

P(mm)

Bolt Circle

U1

RSM Cylinder Mounting Hole Dimensions (mm)

HoleDia.

V

CounterBoreDia.

CounterBore

Depth

ModelNumber

Optional Bolt On Tilt Saddle Dimensions (mm)

For Cylinder Model:

RSM-SeriesRCS-Series

** 5° angle position of coupler on RCS-101, 201, 302.

RSM,RCS Series

Capacity:

5 - 150 tonStroke:


700 bar

Cylinder-Pump Sets

All cylinders marked with an * are available as (cylinder, gauge, couplers, hose and

pump) for your ordering convenience.

Page:

* ‘C’ dimension equals saddle protrusion from plunger. Mounting screws are included.

Porta Power Sets

Portable tool box with hand pump, gauge adaptor assembly, hose and RSM or RCS-cylinders.

Page:

24

▼

165

112

BRC, BRP-Series, Pull Cylinders

• High strength alloy steel construction• Hard chrome-plated plunger for long life• Replaceable links on BRP-models• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination,

extending cylinder life• Single-acting, spring return.

Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C

▼ Ship building, welding and Enerpac pull cylinders go hand in hand.

The Ultimate in Pulling Power

Attachments and Accessories

BRC-25 and BRC-46 units have base, collar and plunger threads to affix a range of optional attachments and accessories,

such as chains, saddles and extension tubes.

Page:

Gauges

Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components

Section for a full range of gauges.

Page:

▼ To lift a load bearing mast into place, BRP-series cylinders were used to tension the supporting cables.

25www.enerpac.com

BRP-106CBRP-106LBRP-306BRP-606

15,815,846,472,1

2382387151096

601581

1110718

751731

1264871

8585

137140

54,154,188,9

110,1

10564

114130

87119155151

30223540

35344348

32325565

15,315,363,158,3

10 (110)

30 (325)50 (506)

150150154153

BRC-25BRC-46BRC-106

2,5 (24)5 (51)

10 (105)

127140151

283225

3,57,315,0

45101228

264301289

391441440

485785

28,442,954,1

19,030,231,8

454239

¾"- 141¼"-11½

–

11/16"- 2413/16"-16M30x2

1,84,59,5

¾"-14 NPT1¼"-11½ NPT

M30 x 2

1½"- 16 uN

2¼"- 14 uN

M85 x 2

242625

172424

BRC-25BRC-46BRC-106

BRP-106C

BRC-25, -46, 106

BRP-106L

BRP-306

BRP-606

Single-Acting, Pull Cylinders

Ext.Height

B(mm)

Coll.Height

A(mm)

CylinderEffective

Area

(cm2)

Oil Capa-city

(cm3)

Cylinder Capa city

ton (kN)

ModelNumber

Stroke

(mm)

Outside Dia.

D(mm)

Cyl. Bore Dia.

E(mm)

LinkOpen-

ingL

(mm)

LinkThick-ness

M(mm)

LinkWidth

N(mm)

Slot toLinkEndT

(mm)

(kg)

LinkHeight

J(mm)

Ext.Height

B(mm)

Coll.Height

A(mm)

CylinderEffective

Area

(cm2)

Oil Capa-city

(cm3)

Cylinder Capa city

ton (kN)

ModelNumber

Stroke

(mm)

OutsideDia.

D(mm)

CylinderBore Dia.

E(mm)

PlungerDia.

F(mm)

Top to Inlet PortH

(mm)

SaddleDiameter

J(NPT)

PlungerThreadLength

P(mm)

PlungerOutsideThread

Q(kg)

BRC Cylinder Mounting Dimensions (mm)

Base Mounting

HoleV

CollarThread

W

CollarThd. Lgth.

X

Mtg.Thd. Lgth.

Z

ModelNumber

BRC-106 only

BRC,BRP Series

Capacity:

2,5 - 50 tonStroke:


700 bar

26

▼

842427649

15564

15576

15376

147575

136150476298722626

12591011

17,917,917,917,930,730,746,646,682,382,3

133,0

RCH-120RCH-121*RCH-1211RCH-123RCH-202*RCH-206RCH-302*RCH-306RCH-603*RCH-606RCH-1003*

27

16

52

13 (125)

20 (215)

30 (326)

60 (576)

95 (931)

RCH-Series, Hollow Plunger CylindersShown from left to right: RCH-306, RCH-120, RCH-1003

▼ Hollow plunger cylinder RCH-1003 used in an application for intermediate boom suspension on a dragline.

Stroke

(mm)

CylinderCapacity

ton (kN)

CylinderEffective

Area

(cm2)

ModelNumber

Oil Capa-city

(cm3)

Versatility in Testing, Maintenance and Tensioning Applications

* Available as set, see note on this page.

Saddles

Most RCH-Series cylinders are equipped with smooth saddles. See table at next page for optional threaded saddles and all dimensional information.

Page:

Ultra-Lightweight Aluminium Cylinders

If you need a higher cylinder capacity-to-weight-ratio the lightweight RACH-Series are the perfect choice.

Page:

• Hollow plunger design allows for both, pull and push forces• Single-acting, spring return• Nickel-plated, floating center tube on models over 20 ton increases

product life• Baked enamel finish for increased corrosion resistance• Collar threads for easy fixturing• RCH-120 includes AR-630 coupler and has 1/4" nptf port• RCH-121 and RCH-1211 have FZ-1630 reducer and

AR-630 coupler, all other models feature CR-400 coupler.

Cylinder-Pump Sets

All cylinders marked with an * are available as sets

(cylinder, gauge, couplers, hose and pump) for your ordering convenience.

Page:

27www.enerpac.com

696969699898114114159159212

54,154,154,154,173,173,188,988,9

123,9123,9165,1

––––

545463639191126

55120120184162306178330247323254

63162162260211461242485323476330

35,135,135,135,154,154,163,563,591,991,9

127,0

925252519252125313138

––––

9,79,79,09,0

12,012,012,0

¾" - 16 uN

–¾" - 16 uN

–19/16" -16 uN

19/16" -16 uN

113/16" -16 uN

113/16" -16 uN

2¾" -16 uN

2¾" -16 uN

4" - 16 uN

17,319,517,319,526,926,933,333,353,853,879,0

1,52,82,84,47,7

14,110,921,828,135,463,0

16–

16–

19192222191925

3030303038384242484860

2¾" - 162¾" - 162¾" - 162¾" - 1637/8" - 1237/8" - 124½" - 124½" - 126¼" - 126¼" - 1283/8" - 12

RCH-120RCH-121*RCH-1211RCH-123RCH-202*RCH-206RCH-302*RCH-306RCH-603*RCH-606RCH-1003*

50,8––

50,882,682,692,292,2130,3130,3177,8

5/16"-18 uNc

––

5/16" -18 uNc3/8"-16 uNc3/8" -16 uNc3/8" -16 uNc3/8"

-16 uNc

½" -13 uNc

½" -13 uNc

5/8" -11 uNc

9,0––

12,79,49,414,014,014,014,019,0

RCH-120RCH-121RCH-1211RCH-123RCH-202RCH-206RCH-302RCH-306RCH-603RCH-606RCH-1003

536391126

991213

1”- 81¼"- 7

15/8"- 5½2½"- 8

RCH-202, 206RCH-302, 306RCH-603, 606RCH-1003

HP-2015HP-3015HP-5016HP-10016

114

A B C

ModelNumber

Single-Acting, Hollow Plunger Cylinders

Outside Dia.

D(mm)

Cyl. Bore Dia.

E(mm)

Plgr.Dia.

F(mm)

(kg)

Coll. Height

A(mm)

Cyl. Base to Advance

Port H

(mm)

Saddle Dia.

J(mm)

Saddle Protrusion from Plgr.

K(mm)

Center HoleDia.

Y(mm)

Plunger InternalThread

O

CollarThread

W

CollarThreadLength

X(mm)

PlungerThreadLength

P(mm)

Bolt Circle

U

Base Mounting Hole Dimensions (mm)

ThreadDepth

Z

Thread

V

RCH-120 to RCH-123 models* 1/4" NPTF for RCH-120 only

RCH-202 to RCH-1003 models

RCH Series

Capacity:

13 - 95 tonStroke:


17,3 - 79,0 mm

RCH-121 and RCH-1211 have a 47 mm dia. boss that protrudes 6 mm from base.

Ext. Height

B(mm)

ModelNumber


700 bar

Hoses

Enerpac offers a complete line of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

Saddle Dimensions (mm)Saddle Model Nr.

Cylinder Model Number

Saddle Type

ThreadedHollow

Optional Heat Treated Hollow Saddles

Smooth hollow saddles are standard on all RCH-models (except RCH-120, RCH-1211).

*

Page:

28

▼

30,430,454,254,254,287,487,487,487,4

102,6

8291202733

13662115505

1011203534204144

541784482900

1393333666

133722462083

326326576576576931931931931

1429

213213380380380612612612612718

46,646,682,382,382,3

133,0133,0133,0133,0204,1

RRH-307RRH-3010RRH-603RRH-606RRH-6010RRH-1001RRH-1003RRH-1006RRH-10010RRH-1508

29

107

112

17825889

1662573876

153257203

30

60

95

145

RRH-Series, Hollow Plunger Cylinders

Stroke

(mm)

CylinderCapacity

ton

Cylinder Effective Area

(cm2)

Max. Cylinder Capacity

(kN)

ModelNumber

Oil Capacity

(cm3)

AdvanceAdvance AdvanceRetractRetract Retract

Shown from left to right: RRH-3010, RRH-1001, RRH-6010

• Relief valves prevent damage in case of over-pressurisation• Baked enamel finish for increased corrosion resistance• Collar threads enable easy fixturing (except RRH-1001 and RRH-1508)• Double-acting version for fast retraction• Nickel-plated, floating center tube increases product life• Hollow plunger allows for both pull and push forces• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending cylinder life.

▼ Double-acting hollow plunger cylinders are applied for bridge launching systems.

Saddles

All RRH-Series cylinders are equipped with smooth saddles. See table at next page for optional threaded saddles and all

dimensional information.

Page:

Pump Selection

A double-acting cylinder must be powered by a pump with a 4-way valve.

Page:

Gauges

Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components

Section for a full range of gauges.

Page:

Versatility in Testing, Maintenance and Tensioning Applications

29www.enerpac.com

912

13

2127283545336179

106111

330431247323438165254342460349

508689336489695203330495717552

113/16" - 16113/16"- 162¾"- 162¾"- 162¾"- 164"- 164"- 164"- 164"- 16

4¼"- 12

33,333,353,853,853,879,279,279,279,279,2

22221919192525252525

4242484848–606060–

4½"- 124½"- 126¼"- 126¼"- 126¼"- 12

–83/8"- 1283/8"- 1283/8"- 12

–


92,292,2130,0130,0130,0177,8177,8177,8177,8

–

3/8” - 163/8” - 16½” - 13½” - 13½” - 135/8” - 115/8” - 115/8” - 115/8” - 11

–

15,715,714,014,014,019,019,019,019,0

–


6391

126

1¼”- 715/8”- 5½

2½”- 8

HP-3015HP-5016

HP-10016

RRH-307, 3010RRH-603, 606, 6010RRH-1001, 1003, RRH-1006, 10010

114114159159159212212212212247

88,988,9123,9123,9123,9165,1165,1165,1165,1190,5

60606666664485858560

6363919191

126126126126127

63,563,591,991,991,9127,0127,0127,0127,0152,4

25253131313838383838

99

121212121212124

114

A B C

Double-Acting, Hollow Plunger Cylinders

Ext. Height

B(mm)

Out. Dia.

D(mm)

Cyl. Bore Dia.

E(mm)

Plgr.Dia.

F(mm) (kg)

Coll. Height

A(mm)

Cyl. Baseto Adv.

Port H

(mm)

Cyl. Topto Return

Port I

(mm)

Saddle Dia.

J(mm)

SaddleProtr.

fr. Plgr.K

(mm)

ModelNumber

Center HoleDia.

Y(mm)

Thread

O

CollarThreadLength

X(mm)

CollarThread

W

PlungerThreadLength

P(mm)

Base Mounting Hole Dimensions (mm)

Bolt Circle

U

ThreadDepth

Z

Thread

V

ModelNumber

RRH Series

Capacity:

30 - 145 tonStroke:


33,3 - 79,2 mm

Saddle Dimensions (mm)Saddle Model Nr.


Saddle Type

ThreadedHollow

Optional Heat Treated Hollow Saddles

Hoses

Enerpac offers a complete line of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

Page:

Smooth hollow saddles are standard on all RRH-models.


700 bar

30

▼

28791552879155257159260159260

35353580808080142142222222

1616164444444477779898

5,15,15,111,411,411,411,420,320,331,731,7

2,22,22,26,36,36,36,310,610,613,713,7

1440793290

177293323528504824

61734185098

162169276218356

4

8

15

23

BRD-41BRD-43BRD-46BRD-91BRD-93BRD-96BRD-910BRD-166BRD-1610BRD-256BRD-2510

186237313223274350452389491424526

162213289198249325427359461397499

505050

63,563,563,563,580809292

214316468251353505709548751583786

25,425,425,438,138,138,138,150,850,863,563,5

19,019,019,025,425,425,425,435,035,047,847,8

275

BRD-Series, Precision Production Cylinders

Stroke

(mm)

CylinderCapacity

(ton)


(cm2)

Maximum Cylinder Capacity

(kN)

ModelNumber

Oil Capacity

(cm3)

AdvanceAdvance AdvanceRetractRetract Retract

Shown from left to right: BRD-2510, BRD-96, BRD-256, BRD-41, BRD-166

• Designed for long life, the best choice for production applications• Unique mounting configurations simplify fixturing• Baked enamel finish for increased corrosion resistance• Double-acting operation develops force in both directions, providing

maximum versatility• Plunger wiper reduces contamination, extending cylinder life• Imperial models (RD-series) available on request.

High Precision and High Cycle Performance

Collapsed Height

A(mm)

ExtendedHeight

B(mm)

Body Length

C(mm)

Outside Dia.

D(mm)

CylinderBore Dia.

E(mm)

PlungerDia.

F(mm)

▼ Clamping application using Enerpac BRD cylinders (with clevis eye attachments on both ends) for their high pressure capability and mounting flexibility.

Speed Chart

See the Enerpac Cylinder Speed Chart in our ’Yellow Pages’ to determine your approximate cylinder speed.

Page:

31www.enerpac.com

2,02,63,63,04,25,67,3

10,214,516,020,3

4747475757575773738989

2424242525252530302727

M16 x 1,5M16 x 1,5M16 x 1,5M22 x 1,5M22 x 1,5M22 x 1,5M22 x 1,5M30 x 1,5M30 x 1,5M42 x 1,5M42 x 1,5

2929293838383854547070

2222222222222228282525

BRD-41BRD-43BRD-46BRD-91BRD-93BRD-96BRD-910BRD-166BRD-1610BRD-256BRD-2510

M42 x 1,5M42 x 1,5M42 x 1,5M56 x 2M56 x 2M56 x 2M56 x 2M70 x 2M70 x 2M85 x 2M85 x 2

1111111414141422222929

M30 x 1,5M30 x 1,5M30 x 1,5M42 x 1,5M42 x 1,5M42 x 1,5M42 x 1,5M56 x 2M56 x 2M70 x 2M70 x 2

999

1414141424242626

481523

481523

481523

481523

42,156,170,185,1

42,156,170,185,1

M42 x 1,5M56 x 2M70 x 2M85 x 2

M16 x 1,5M22 x 1,5M30 x 1,5M42 x 1,5

80105127159

98,4121143165

577592108

M30 x 1,5M42 x 1,5M56 x 2M70 x 2

10,513,520,026,5

11,011,016,017,0

6,36,76,76,7

16,020,025,032,0

20,025,035,045,0

19,025,435,044,5

9,512,719,025,4

15,925,431,838,2

57,082,5100,0125,0

––––

––––

19,125,425,425,4

31,844,552,463,5

––––

––––

23,823,830,227,0

BAD-141BAD-171BAD-181BAD-191




58,078,095,2117,5

78,698,4115,9135,7

49,565,581,096,5

52,457,177,877,8

4747475757575773738989

A B C D E F H

258308385295346422524492593524626

286387540323425577781651853683886

4141413838383852525353

Foot Mounting Mounts onto cylinder collar.

Double-Acting, Precision Production Cylinders

(kg)

Bottom to Advance

Port I

(mm)

Plunger Protrusion

K(mm)

ModelNumber

NeckLength

N(mm)

PlungerThreadLength

P(mm)

PlungerExternal Thread

Q(mm)

Cylinder Mounting Dimensions (mm) CollarThread

W

CollarThreadLength

X

Internal Base

ThreadZ

Int. Base ThreadLength

Z1

ModelNumber

BRD-Cyl.(ton)

Flange MountingMounts onto cylinder collar.

Clevis Eye Threads onto plunger or into cylinder base.

Retainer Nut For locking foot or flange mountings. Tightens onto cylinder collar threads (Included with foot and flange mounting kits).

Foot Mounting with Retainer Nut

Flange Mounting with Retainer Nut

Retainer Nut

Clevis Eye (See chart below for mounting dimensions L, L1 and M)

BRD Series

Capacity:

4 - 23 tonStroke:


700 bar

Top toRetract

PortH

(mm)

Dimensions (mm)

▼ BRD CYLINDER ATTACHMENTS

Clevis Eye (optional)

L(mm)

L1(mm)

M(mm)

Clevis Eye Mounting

Dimensions

32

▼

82

33

RR-Series, Double-Acting Cylinders Shown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513

• Collar threads, plunger threads and base mounting holes for easy fixturing (on most models)

• Baked enamel finish for increased corrosion resistance• Removable hardened saddles protect plunger during lifting and

pressing• Built-in safety valve prevents accidental over-pressurization• CR-400 couplers and dust caps included on all models• Plunger wiper reduces contamination, extending cylinder life.

▼ These long stroke RR-cylinders are attached in a sliding and guiding system pulling the arched roof assembly of Athens Olympic Stadium step by step into the final position.

▼ RR-cylinders provide power and precision in a special hydraulic press.

Saddles

RR-Series cylinders up to 75 ton have plunger mounting holes for installation of CAT-Series tilt saddles.

Page:

Page:

Optimum Performance

Enerpac’s range of Z-Class electric pumps, fitted with manual or solenoid operated 4-way valves, offer optimum combinations with RR-Series cylinders.

RR-Series, Double-Acting Cylinders

Rugged enough for the toughest job site uses and precision designed for high-cycle industrial uses.

Most Versatile Performers

33www.enerpac.com

RR-1010, 1012RR-1010, 1012RR-308, 3014RR-506, 5013RR-5020, 756

RR-7513

A-102FCAT-10CAT-50

CAT-100

RR-1010RR-1012RR-308RR-3014RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048

254305209368156334511156333168333460571563338151523304576109141219153305457609915121915230545761091412191533054576099151219

14,514,542,142,171,271,271,2102,6102,6133,3133,3133,3198,1198,1198,1198,1285,0285,0285,0285,0285,0285,0457,3457,3457,3457,3457,3457,3613,1613,1613,1613,1613,1613,1729,7729,7729,7729,7729,7729,7

4,84,819,119,121,521,521,531,431,462,262,262,295,495,495,495,4145,3145,3145,3145,3145,3145,3243,2243,2243,2243,2243,2243,2328,1328,1328,1328,1328,1328,1405,4405,4405,4405,4405,4405,4

368442879

154911112378363816013417223844396132112930906597

1614543329405

130251738526049347416997

13947208892785041843557459319

1870028018374005603774737111642225633347444406676888951

122147400703335718

1099490

1046104520712861544

1488317777752209479566408863

132801771237217418

111141481122253296464987

10007149952001429988399966203

1236518526246893697349418

10(101)

30(295)

50(498)

75(718)

95(933)

140(1386)

200(1995)

325(3201)

440(4292)

520(5108)

409457395549331509733347525357524687196385582

1116430608765917

12221527485638790943

12471552538690843995

13001605577730882

103513391644

44

275

10

A-102GA-252G

63

Double-Acting Long Stroke Cylinders

Stroke

(mm)

CylinderCapacity

ton(kN)

Cylinder Effective Area(cm2)

ModelNumber

Oil Capacity

(cm3)

Push PushPull Pull

RR Series

Capacity:

10 - 520 tonStroke:


700 bar

▼ QUICK SELECTION CHART For complete technical information see next page.

Enerpac HCR-Series, High Tonnage Cylinders

If your application does not require high-cycle, Enerpac HCR-Series cylinders may be

the right alternative. Page:

Coll.Height

(mm)

Optional Snap-in Saddles

Optional snap-in saddles for RR-Series double-acting cylinders:

SaddleType


Saddle Model Number

Flat

Page:

Speed Chart

See the Enerpac Cylinder Speed Chart in our ’Yellow Pages’ to determine your approximate cylinder speed.

Page:

Standard Saddles:

Tilt

GroovedRR-1010, 1012RR-308, 3014

For additional information on saddles:

Pump Selection

A double-acting cylinder must be powered by a pump with a 4-way valve.

Page:

34

RR-1010 *RR-1012 *RR-308 *RR-3014 *RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048

10

30

50

75

95

140

200

325

440

520

254305209368156334511156333168333460571563338151523304576109141219153305457609915121915230545761091412191533054576099151219

101101295295498498498718718933933933

1386138613861386199519951995199519951995320132013201320132013201429242924292429242924292510851085108510851085108

33335353

103103103156156435435435668668668668

101710171017101710171017170317031703170317031703229722972297229722972297283828382838283828382838

14,514,542,142,171,271,271,2

102,6102,6133,3133,3133,3198,1198,1198,1198,1285,0285,0285,0285,0285,0285,0457,3457,3457,3457,3457,3457,3613,1613,1613,1613,1613,1613,1729,7729,7729,7729,7729,7729,7

4,84,8

19,119,121,521,521,531,431,462,262,262,295,495,495,495,4

145,3145,3145,3145,3145,3145,3243,2243,2243,2243,2243,2243,2328,1328,1328,1328,1328,1328,1405,4405,4405,4405,4405,4405,4

368442879

154911112378363816013417223844396132112930906597

1614543329405

130251738526049347416997

13947208892785041843557459319

1870028018374005603774737111642225633347444406676888951

122147400703335718

1099490

1046104520712861544

1488317777752209479566408863

132801771237217418

111141481122253296464987

10007149952001429988399966203

1236518526246893697349418

409457395549331509733347525357524687196385582

1116430608765917

12221527485638790943

12471552538690843995

13001605577730882

103513391644

663762604917487843

1244503858525857

1147253541915

1931582938

1222152721362746638943

1247155221622771690995

1300160522142824730

10351339164422542863

7373

101101127127127146146177177177203203203203247247247247247247311311311311311311358358358358358358397397397397397397

RR-1010 - RR-3014

RR-4006 - RR-50048

RR-1006 - RR-30048

RR-506 - RR-50048

Stroke

(mm)

CylinderCapacity

ton


(cm2)


(kN)

ModelNumber

Oil Capacity

(cm3)

PushPush PushPullPull Pull

◀For full features see previous page.

Ext. Height

B(mm)

Coll.Height

A(mm)

Outside Dia.

D(mm)

* For RR-1010 and RR-1012: N = 32 mm; for RR-308 and RR-3014: N = 55 mm.

RR-Series, Double-Acting Cylinders

No mounting holes on:RR-506, 5013RR-756, 7513 RR-1502, 15013

Cylinder retract capacity for certain RR cylinders may be less than theoretical values, as a result of reduced relief valve pressure settings:

RR-308/3014: 275 bar RR-506/5013/5020: 480 bar RR-756/7513: 495 bar

Base mounting hole location is for reference only, as it is affected by assembly.

35www.enerpac.com

RR-1010*RR-1012*RR-308*RR-3014*RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048

42,942,973,273,295,295,295,2114,3114,3130,3130,3130,3158,8158,8158,8158,8190,5190,5190,5190,5190,5190,5241,3241,3241,3241,3241,3241,3279,4279,4279,4279,4279,4279,4304,8304,8304,8304,8304,8304,8

34,934,954,154,179,579,579,595,295,295,295,295,2114,3114,3114,3114,3133,4133,4133,4133,4133,4133,4165,1165,1165,1165,1165,1165,1190,5190,5190,5190,5190,5190,5203,2203,2203,2203,2203,2203,2

36363939282857303038384122494976575785858585888888888888108108108108108108120120120120120120

575781817676767681717192668484889696101101101101114114114114114114133133133133133133152152152152152152

35355050717171717176767695114114114133133133133133133165165165165165165190190190190190190203203203203203203

6610102226633319191919222222222222282828282828282828282828282828282828

1"- 81"- 8

1½"- 161½"- 161"- 121"- 121"- 121"- 121"- 12

1¾"- 121¾"- 121¾"- 12

– 33/8"- 1633/8"- 1633/8"- 16

– 2½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 123"- 123"- 123"- 123"- 123"- 123"- 12

3¼"- 123¼"- 123¼"- 123¼"- 123¼"- 123¼"- 12

252525252525253838353535–

353535–

6363636363828282828282959595959595

108108108108108108

–– – – – –

76– –

139139139

– 158158

– 127127127127127127158158158158158158203203203203203203203203203203203203

– – – – – –

½”- 13– –

¾”- 10¾”- 10¾”- 10

– ¾”- 16¾”- 16

– 1”- 81”- 81”- 81”- 81”- 81”- 8

1¼”- 71¼”- 71¼”- 71¼”- 71¼”- 71¼”- 71½”- 61½”- 61½”- 61½”- 61½”- 61½”- 61¾”- 51¾”- 51¾”- 51¾”- 51¾”- 51¾”- 5

– – – – – –

25– –

252525–

2828–

252525252525444444444444505050505050575757575757

2¼”- 142¼”- 1435/16”- 1235/16”- 12

5”- 125”- 125”- 12

5¾”- 125¾”- 126 7/8”- 126 7/8”- 126 7/8”- 12

– 8”- 128”- 128”- 12

– 9¾”- 129¾”- 129¾”- 129¾”- 129¾”- 1212¼”- 1212¼”- 1212¼”- 1212¼”- 1212¼”- 1212¼”- 12141/8”- 8141/8”- 8141/8”- 8141/8”- 8141/8”- 8141/8”- 8155/8”- 8155/8”- 8155/8”- 8155/8”- 8155/8”- 8155/8”- 8

262649494444443838505050–

555555–

5454545454585858585858656565656565797979797979

1214182930526841686193

1174993

124238147199204279383483200312385469628780303399453597792980432589680816

10021224

Double-Acting Long Stroke Cylinders

Cyl. Bore Dia.

E(mm)

Plgr.Dia.

F(mm)

Base to Adv.

PortH

(mm)

Top to Ret. Port

I(mm)

SaddleDia.

J(mm)

(kg)

Plunger Thread Length

P(mm)

Saddle Protr.

fr. Plgr. K

(mm)

Plunger Internal Thread

O

Base Mounting Holes ModelNumber

CollarThread

W

CollarThreadLength

X(mm)

Thread

V

Thread Depth

Z(mm)

Bolt Circle

U(mm)

RR Series

Capacity:

10 - 520 tonStroke:


700 bar

36

▼

Enerpac High Tonnage Cylinders

Reaching the Summit Edition:• Hardened surface resists side-loading and cyclic wear• Weather protected, inside and out• Low friction to easily spin the load locking rings 1)

• State of the art bearing material provides maximum conformity to reduce wear and avoid bore damage even in high side-load conditions

Low wear, high pressure seals• Improved geometry and material selection increases seal performance

even in harsh conditions• Low friction to improve retraction times

Versatile• Over 200 models in 4 configurations 1)

• Certified lifting eyes, base mounting holes and collar threads are included for secure handling and cylinder mounting 1)

1) See specific models technical data for more information.

▼ Bridge lifting and launching system. The load is balanced on groups of lock nut cylinders. The hydraulic movements are synchronised using the Enerpac PLC-controlled synchronous lift systems.

HCL-2006, HCG-2002, HCR-2006

Highest Level of Durability

The Summit Edition

Innovation is at the heart of the new Summit Edition of cylinders, delivering the high quality construction that you

expect from Enerpac. The durability ensures your job gets done safely and reliably.

• Plunger support bearing adds support for eccentric loads 2)

• Nitrocarburization surface treatment for improved wear resistance and corrosion protection

• Replaceable composite bearings surround the seal providing support for eccentric loads

• Low wear, high pressure seals provide longer service life.

2) Eccentric load (or “side-load”) is inevitable in heavy lifting. Our unique Summit Edition features provide the ultimate protection against side-load. Increased bearing surface maintains stability and nitrocarburization treatment prevents scoring on the inside of the cylinder. Side-load poses a real problem.... our new cylinder features are the solution!

37www.enerpac.com

38

242

244


HCG HCRHCLSeries

Capacity:

50 - 1000 tonStroke:


700 bar

High Tonnage Cylinders

The Enerpac High Tonnage Cylinders are particularly suitable for (multipoint) lifting applications.

In combination with our state of the art power packs, you will have a world class hydraulic system to perform the most challenging lifting jobs in a safe and professional manner. See the back page for more information on our pump offering.

HCG, HCR, HCL-Series Cylinders• 50 - 1000 ton lifting capacity• 50 - 300 mm lifting stroke

HCG-Series - single-acting• gravity return• stop ring to prevent plunger blow-out• designed to withstand 10% side-load of

maximum capacity.

HCR-Series - double-acting

• hydraulic advance and retract for controlled movement

• designed to withstand 10% side-load of maximum capacity.

HCL-Series - lock nut, single-acting• gravity return• lock nut for mechanical load holding• overflow port to prevent plunger blow out• designed to withstand 10% side-load up

to 90% of maximum stroke.

LPL-Series - lock nut, low height, single-acting (see page 20)• 60 - 500 ton lifting capacity; • 45 - 50 mm lifting stroke• integrated tilt saddle• gravity return• lock nut for mechanical load holding• 5-10% side-load of maximum capacity.

Page:

Low friction wiper protects against contamination (HCG, HCR)

Full load stop ring (HCG, HCR)

Lock nut provides safe mechanical load holding (HCL, LPL)

Nitrocarburization surface on base, plunger, stop ring and lock nut

High-Flow couplers for fast advance and retract

Base mounting holes for versatile mounting (except LPL)

Interchangeable saddle prevents plunger damage. Integrated Tilt Saddle allows for up to 5 degree misalignment (LPL)

Overflow plug prevents plunger blow-out (HCL, LPL)

Safety valve prevents over-pressurization (HCR)

Certified lifting eyes

Collar threads for versatile cylinder mounting (HCG, HCR)

Replaceable composite plunger support bearings

Low wear high pressure seals provide longer service life

Assisted Return Pumps

Enerpac HCG, HCL and LPL-Series cylinders are hydraulic advance and gravity return. To improve productivity and plunger retraction

Enerpac offers assisted return on ZU4 and ZE-Series pumps featuring Enerpac Venturi valve technology, specifically to facilitate the faster return of single-acting gravity return cylinders. See enerpac.com for details.

Split-Flow Pumps

SFP-Series pumps with multiple outlets with equal oil flow. For lifting and lowering applications on multiple points these pumps

are a far better alternative than using separately operated pumps.

Page:

Page:

Synchronous Lifting Systems

Pumps for multiple lift point capabilities. The economical EVOB-Series for basic applications and the multi-functional EVO-Series lifting system.

38

HCG-502HCG-504HCG-506HCG-508HCG-5010HCG-5012HCG-1002HCG-1004HCG-1006HCG-1008HCG-10010HCG-10012HCG-1502HCG-1504HCG-1506HCG-1508HCG-15010HCG-15012HCG-2002HCG-2004HCG-2006HCG-2008HCG-20010HCG-20012HCG-2502HCG-2504HCG-2506HCG-2508HCG-25010HCG-25012HCG-3002HCG-3004HCG-3006HCG-3008HCG-30010HCG-30012

HCL-502HCL-504HCL-506HCL-508HCL-5010HCL-5012HCL-1002HCL-1004HCL-1006HCL-1008HCL-10010HCL-10012HCL-1502HCL-1504HCL-1506HCL-1508HCL-15010HCL-15012HCL-2002HCL-2004HCL-2006HCL-2008HCL-20010HCL-20012HCL-2502HCL-2504HCL-2506HCL-2508HCL-25010HCL-25012HCL-3002HCL-3004HCL-3006HCL-3008HCL-30010HCL-30012

HCR-502HCR-504HCR-506HCR-508HCR-5010HCR-5012HCR-1002HCR-1004HCR-1006HCR-1008HCR-10010HCR-10012HCR-1502HCR-1504HCR-1506HCR-1508HCR-15010HCR-15012HCR-2002HCR-2004HCR-2006HCR-2008HCR-20010HCR-20012HCR-2502HCR-2504HCR-2506HCR-2508HCR-25010HCR-25012HCR-3002HCR-3004HCR-3006HCR-3008HCR-30010HCR-30012

50 56(550)

100 102(1002)

150 153(1497)

200 202(1985)

250 259(2541)

300 310(3036)

501001502002503005010015020025030050100150200250300501001502002503005010015020025030050100150200250300

183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546

164214264314364414187237287337387437209259309359409459238288338388438488249299349399449499278328378428478528

183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546

484440

CylinderCapacity

ton

Model NumberSingle-Acting

Model NumberSingle-ActingWith Lock Nut

Model NumberDouble-Acting

CollapsedHeight

(mm)

CollapsedHeight

(mm)

CollapsedHeight

(mm)

QUICK SELECTION

Stroke

(mm)

MaximumCylinderCapacity

at 700 barton (kN)

HCG, HCR, HCL-Series, High Tonnage Cylinders

HCG-Series HCL-SeriesHCR-Series

Page: Page: Page:

39www.enerpac.com

HCG-4002HCG-4004HCG-4006HCG-4008HCG-40010HCG-40012HCG-5002HCG-5004HCG-5006HCG-5008HCG-50010HCG-50012HCG-6002HCG-6004HCG-6006HCG-6008HCG-60010HCG-60012HCG-8002HCG-8004HCG-8006HCG-8008HCG-80010HCG-80012HCG-10002HCG-10004HCG-10006HCG-10008HCG-100010HCG-100012

HCL-4002HCL-4004HCL-4006HCL-4008HCL-40010HCL-40012HCL-5002HCL-5004HCL-5006HCL-5008HCL-50010HCL-50012HCL-6002HCL-6004HCL-6006HCL-6008HCL-60010HCL-60012HCL-8002HCL-8004HCL-8006HCL-8008HCL-80010HCL-80012HCL-10002HCL-10004HCL-10006HCL-10008HCL-100010HCL-100012

HCR-4002HCR-4004HCR-4006HCR-4008HCR-40010HCR-40012HCR-5002HCR-5004HCR-5006HCR-5008HCR-50010HCR-50012HCR-6002HCR-6004HCR-6006HCR-6008HCR-60010HCR-60012HCR-8002HCR-8004HCR-8006HCR-8008HCR-80010HCR-80012HCR-10002HCR-10004HCR-10006HCR-10008HCR-100010HCR-100012

400 409(4008)

500 522(5114)

600 611(5987)

800 831(8149)

1000 1085(10.644)

5010015020025030050100150200250300501001502002503005010015020025030050100150200250300

321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692

317367417467517567357407457507557607380430480530580630430480530580630680484534584634684734

321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692

504642


CylinderCapacity

ton

Model NumberSingle-Acting

Model NumberSingle-ActingWith Lock Nut

Model NumberDouble-Acting

CollapsedHeight

(mm)

CollapsedHeight

(mm)

CollapsedHeight

(mm)

QUICK SELECTION

Stroke

(mm)


at 700 barton (kN)

HCG-Series HCL-SeriesHCR-Series

HCG HCR HCL Series

Page: Page: Page:

Capacity:



700 bar

40

X

W

U

U

HCG-502HCG-504HCG-506 1)

HCG-508HCG-5010HCG-5012 1)


5056

(550)78,5

100102

(1002)143,1

150153

(1497)213,8

200202

(1985)283,5

250259

(2541)363,1

300310

(3036)433,7

5010015020025030050

10015020025030050

10015020025030050

10015020025030050

10015020025030050

100150200250300

183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546

393785

1178157119632356716

1431214728633578429410692138320742765346641514182835425356717088850618153631544672619076

10.8922169433765068675

10.84313.012

HCG-50HCG-100HCG-150HCG-200HCG-250HCG-300

HCG-50HCG-100HCG-150HCG-200HCG-250HCG-300

105150185215245260

M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75

M16 x 2

M130 x 2M175 x 3M215 x 3M250 x 3M280 x 3M305 x 3

222222222225

304655636473

222333

90˚90˚90˚60˚60˚60˚

CylinderCapacity

ton

Model Number 2)

CollapsedHeight

A(mm)


at 700 barton (kN)

CylinderEfective

Area

(cm2)

OilCapacity

(cm3)

SELECTION CHART 50 -300 TON HCG-MODELSFor 400 - 1000 ton models, see pages 42-43.For full product features see pages 36-37.

1) HCG-506 and HCG-5012: 7% side-load of maximum capacity.2) 1500 and 2000 ton models and additional stroke lengths available on request.

Stroke

(mm)

HCG-Series, High Tonnage Cylinders

Model /Capacityton

Model /Capacityton

Base Mounting Holes (mm)

Collar Thread (mm)

HCG-50 - 150 ton

HCG-200 - 300 ton

BoltCircle

U

ThreadSize

V

ThreadSize

W

MinimumThreadDepth

Z

ThreadLength

X

Numberof

Holes

Anglefrom

Coupler

The collar thread length is designed for the full rated cylinder capacity.

HCG-Series, Single-Acting, Gravity Return Cylinders• Hardened surface resists side-loading and cyclic wear• Designed to withstand 10% side-load of maximum capacity 1)

• Stop ring to prevent plunger blow-out• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for

support throughout the stroke• Certified lifting eyes, base mounting holes and collar threads.

41www.enerpac.com

HCG-502HCG-504HCG-506 1)

HCG-508HCG-5010HCG-5012 1)


50 24 CATG-50100130 70 38 50 3

73 29 CATG-100135175 95 38 75 3

91 31 CATG-150165215 120 41 94 3

118 35 CATG-200190250 140 47 113 3

144 47 CATG-250215280 170 53 145 4

160 64 CATG-300235305 200 58 177 4

233333433546646746252352452579679779270370470597697797281381481608708808291391491631731831346446546646746846

17202429323633404658657156667694

1041158195

109136150164107125144182201219158182206230254278

Single-Acting, High Tonnage Cylinders

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

PlungerDiameter

F(mm)

Base toAdvance Port

H(mm)

StandardSaddle

DiameterJ

(mm)

SaddleProtrusion

from PlungerK

(mm) (kg)

Saddle Model Number

Model Number 2)

Optional Tilt Saddle

CATG-Serie Tilt Saddle

HeightK1

(mm)

DiameterJ1

(mm)

HCG Series

Capacity:

50 - 300 tonStroke:


700 bar

42

X

W

U


400409

(4008)572,6

500522

(5114)730,6

600611

(5987)855,3

800831

(8149)1164,2

10001085

(10.644)1520,5

5010015020025030050

10015020025030050

10015020025030050

10015020025030050

100150200250300

321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692

286357268588

11.45114.31417.17736537306

10.95914.61218.26521.91842768553

12.82917.10621.38225.6595821

11.64217.46223.28329.10434.9257603

15.20522.80830.41138.01345.616

HCG-400HCG-500HCG-600HCG-800HCG-1000

HCG-400HCG-500HCG-600HCG-800HCG-1000

300340370440500

M16 x 2M24 x 3M24 x 3M24 x 3M24 x 3

M350 x 3M400 x 4M430 x 4M505 x 5M570 x 5

2536363636

8390100122137

33333

60˚60˚60˚60˚60˚

CylinderCapacity

ton

Model Number *

CollapsedHeight

A(mm)


at 700 barton (kN)

CylinderEfective

Area

(cm2)

OilCapacity

(cm3)

SELECTION CHART400 - 1000 TON HCG-MODELSFor 50 - 300 ton models, see pages 40-41.For full product features see pages 36-37.

Stroke

(mm)

HCG-Series, High Tonnage Cylinders

Model /Capacityton

Model /Capacityton


Collar Thread (mm)

BoltCircle

U

ThreadSize

V

ThreadSize

W

MinimumThreadDepth

Z

ThreadLength

X


Numberof

Holes

Anglefrom

Coupler

HCG-Series, Single-Acting, Gravity Return Cylinders• Hardened surface resists side-loading and cyclic wear• Designed to withstand 10% side-load of maximum capacity• Stop ring to prevent plunger blow-out• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for


* 1500 and 2000 ton models and additional stroke lengths available on request.

43www.enerpac.com


350 193 59 CATG-400270 220 74 196 4

400 228 63 CATG-500305 250 79 228 4

430 241 78 CATG-600330 270 85 247 4

505 287 87 CATG-800385 320 100 297 4

570 311 93 CATG-1000440 340 114 323 4

371471571671771871394494594694794894402502602702802902454554654754854954492592692792892992

227257287317347378319359399439479519378424470516562608606671735800864929840916992

106811451221

Single-Acting, High Tonnage Cylinders

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

PlungerDiameter

F(mm)

Base toAdvance

PortH

(mm)

StandardSaddle

DiameterJ

(mm)

SaddleProtrusion

from PlungerK

(mm) (kg)

SaddleModel Number

Model Number *



HeightK1

(mm)

DiameterJ1

(mm)

HCG Series

Capacity:



700 bar▲ Offshore wind turbines levelling: Enerpac's synchronous

lifting system provided the solution for levelling the supporting cross pieces for 80 wind turbines.

44

XI

W

U

U

HCR-502HCR-504HCR-506 1)

HCR-508HCR-5010HCR-5012 1)


50 78,556

(550)

100 143,1102

(1002)

150 213,8153

(1497)

200 283,5202

(1985)

250 363,1259

(2541)

300 433,7310

(3036)

5010015020025030050

10015020025030050

10015020025030050

10015020025030050

10015020025030050

100150200250300

183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546

393785

1178157119632356716

1431214728633578429410692138320742765346641514182835425356717088850618153631544672619076

10.8922169433765068675

10.84313.012

HCR-50HCR-100HCR-150HCR-200HCR-250HCR-300

HCR-50HCR-100HCR-150HCR-200HCR-250HCR-300

105150185215245260

M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75

M16 x 2

M130 x 2M175 x 3M215 x 3M250 x 3M280 x 3M305 x 3

222222222225

304655636473

222333

90˚90˚90˚60˚60˚60˚

CylinderCapacity

ton

Model Number 2)

CollapsedHeight

A(mm)


at 700 barton (kN)

CylinderEfective

Area

(cm2)

OilCapacity

(cm3)

SELECTION CHART & DETAILS OF 50 - 300 TON HCR-MODELSFor 400 - 1000 ton models, see pages 46-47.For full product features see pages 36-37.

Stroke

(mm)

HCR-Series, High Tonnage Cylinders

Model /Capacityton

Model /Capacityton


Collar Thread (mm)

BoltCircle

U

ThreadSize

V

ThreadSize

W

MinimumThreadDepth

Z

ThreadLength

X

Numberof

Holes

Anglefrom

Coupler


HCR-50 - 150 ton

HCR-200 - 300 ton

HCR-Series, Double-Acting Cylinders• Fast advance and retract• Designed to withstand 10% side-load of maximum capacity 1)

• Hardened surface resists side-loading and cyclic wear• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for


1) HCR-506 and HCR-5012: 7% side-load of maximum capacity.2) 1500 and 2000 ton models and additional stroke lengths available on request.

45www.enerpac.com

HCR-502HCR-504HCR-506 1)

HCR-508HCR-5010HCR-5012 1)


50 24 CATG-50130 100 70 38 50 3

45

55

65

80

70

90

79

97

79

104

73 29 CATG-100175 135 95 38 75 3

91 31 CATG-150215 165 120 41 94 3

118 35 CATG-200250 190 140 47 113 3

144 47 CATG-250280 215 170 53 145 4

160 64 CATG-300305 235 200 58 177 4101

233333433546646746252352452579679779270370470597697797281381481608708808291391491631731831346446546646746846

17212531343834414859667356677895

1061168196

111139153168107127146184207227159183208232257281

Double-Acting, High Tonnage Cylinders

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

PlungerDiameter

F(mm)

Base toAdvance

PortH

(mm)

Top toRetract

PortI

(mm)

StandardSaddle

DiameterJ

(mm)

SaddleProtrusion

from PlungerK

(mm) (kg)

Saddle Model Number

Model Number 2)



HeightK1

(mm)

DiameterJ1

(mm)

HCR Series

Capacity:

50 - 300 tonStroke:


700 bar

46

XI

W

U

HCR-400HCR-500HCR-600HCR-800HCR-1000

HCR-400HCR-500HCR-600HCR-800HCR-1000

300340370440500

M16 x 2M24 x 3M24 x 3M24 x 3M24 x 3

M350 x 3M400 x 4M430 x 4M505 x 5M570 x 5

2536363636

8390100122137

33333

60˚60˚60˚60˚60˚


400409

(4008)572,6

500522

(5114)730,6

600611

(5987)855,3

800831

(8149)1164,2

10001085

(10.644)1520,5

5010015020025030050

10015020025030050

10015020025030050

10015020025030050

100150200250300

321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692

286357268588

11.45114,31417.17736537306

10.95914.61218.26521.91842768553

12.82917.10621.38225.6595821

11.64217.46223.28329.10434.9257603

15.20522.80830.41138.01345.616

HCR-Series, High Tonnage Cylinders

Model /Capacityton

Model /Capacityton


Collar Thread (mm)

BoltCircle

U

ThreadSize

V

ThreadSize

W

MinimumThreadDepth

Z

ThreadLength

X

Numberof

Holes

Anglefrom

Coupler

CylinderCapacity

ton

Model Number *

CollapsedHeight

A(mm)


at 700 barton (kN)

CylinderEfective

Area

(cm2)

OilCapacity

(cm3)

SELECTION CHART & DETAILS OF 400 - 1000 TON HCR-MODELSFor 50 - 300 ton models, see pages 44-45.For full product features see pages 36-37.

Stroke

(mm)


HCR-Series, Double-Acting Cylinders• Fast advance and retract• Designed to withstand 10% side-load of maximum capacity• Hardened surface resists side-loading and cyclic wear• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for



47www.enerpac.com


350 270 220 74 111 196 4 193 59 CATG-400

400 305 250 79 121 228 4 228 63 CATG-500

430 330 270 85 121 247 4 241 78 CATG-600

505 385 320 100 143 297 4 287 87 CATG-800

570 440 340 114 153 323 4 311 93 CATG-1000

371471571671771871394494594694794894402502602702802902454554654754854954492592692792892992

227258289321352383320361402443484525379427474521568615608674740806872938843921

1000107911581236

Double-Acting, High Tonnage Cylinders


HCR Series

Capacity:



700 bar

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

PlungerDiameter

F(mm)

Base toAdvance

PortH

(mm)

Top toRetract

PortI

(mm)

StandardSaddle

DiameterJ

(mm)

SaddleProtrusion

from PlungerK

(mm) (kg)

Saddle Model Number

Model Number *


HeightK1

(mm)

DiameterJ1

(mm)

▲ The superlifting and launch of a 43.000-ton floating oil production system in Malaysia for the Gumusut-Kakap offshore field has set high benchmarks for safety through its use of sophisticated EVO-Series synchronous hydraulics to lift, balance, weigh and smoothly launch massive resources structures.

48

S

U

U


5056

(550)78,5

100102

(1002)143,1

150153

(1497)213,8

200202

(1985)283,5

250259

(2541)363,1

300310

(3036)433,7

5010015020025030050

10015020025030050

10015020025030050

10015020025030050

10015020025030050

100150200250300

164214264314364414187237287337387437209259309359409459238288338388438488249299349399449499278328378428478528

393785

1178157119632356716

14312147286335784,29410692138320742765346641514182835425356717088850618153631544672619076

10.8922169433765068675

10.84313.012

HCL-50HCL-100HCL-150HCL-200HCL-250HCL-300

105150185215245260

M8 x 1,25M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75

M16 x 2

101722222225

222333

90˚90˚90˚60˚60˚60˚

CylinderCapacity

ton

Model Number *

CollapsedHeight

A(mm)


at 700 barton (kN)

CylinderEfective

Area

(cm2)

OilCapacity

(cm3)

SELECTION CHART 50 - 300 TON HCL-MODELSFor 400 - 1000 ton models, see pages 50-51.For full product features see pages 36-37.

Stroke

(mm)

HCL-Series, High Tonnage Lock Nut Cylinders

Model /Capacityton


BoltCircle

U

ThreadSize

V

MinimumThreadDepth

Z

Numberof

Holes

Anglefrom

Coupler

HCL-50 - 150 ton

HCL-200 - 300 ton

HCL-Series, Single-Acting, Gravity Return Cylinders• Lock nut provides positive and safe mechanical load holding• Low friction to easily spin the load locking rings• Designed to withstand 10% side-load up to 90% of maximum stroke• Hardened surface resists side-loading and cyclic wear• Overflow port as stroke limiter to prevent plunger blow-out• Weather protected, inside and out• Replaceable bearings enclose the plunger for support throughout the stroke• Certified lifting eyes and base mounting holes.


49www.enerpac.com


130 100 24 71 2 25 71 24 CAT-100Tr 100 x 4

175 135 33 71 2 33 71 24 CAT-100Tr 135 x 6

215 165 41 130 2 40 130 19 CAT-200Tr 165 x 6

250 190 47 130 2 45 130 19 CAT-200Tr 190 x 6

280 215 53 150 2 52 150 19 CAT-250Tr 215 x 6

305 235 58 140 2 56 195 73 CAT-300Tr 235 x 6

214314414514614714237337437537637737259359459559659759288388488588688788299399499599699799328428528628728828

172227323843354454637382597387

10211613085

105124143163182119143167192216240158186215244272301

Single-Acting, Lock Nut Cylinders

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

PlungerDiameter(threaded)

F(mm)

Base toAdvance

PortH

(mm)

StandardSaddle

DiameterJ

(mm)

SaddleProtrusion

from PlungerK

(mm)

Lock NutHeight

S(mm) (kg)

SaddleModel Number

Model Number *


HeightK1

(mm)

DiameterJ1

(mm)

HCL Series

Capacity:

50 - 300 tonStroke:


700 bar

CAT-Serie Tilt Saddle

50

S

U


400409

(4008)572,6

500522

(5114)730,6

600611

(5987)855,3

800 831(8149) 1164,2

10001085

(10.644)1520,5

5010015020025030050

10015020025030050

10015020025030050

10015020025030050

100150200250300

317367417467517567357407457507557607380430480530580630430480530580630680484534584634684734

286357268588

11.45114.31417.17736537306

10.95914.61218.26521.91842768553

12.82917.10621.38225.6595821

11.64217.46223.28329.10434.9257603

15.20522.80830.41138.01345.616

HCL-400HCL-500HCL-600HCL-800HCL-1000

300340370440500

M16 x 2M24 x 3M24 x 3M24 x 3M24 x 3

2536363636

33333

60˚60˚60˚60˚60˚

CylinderCapacity

ton

Model Number *

CollapsedHeight

A(mm)


at 700 barton (kN)

CylinderEfective

Area

(cm2)

OilCapacity

(cm3)

SELECTION CHART 400 - 1000 TON HCL-MODELSFor 50 - 300 ton models, see pages 48-49.For full product features see pages 36-37.

Stroke

(mm)

HCL-Series, High Tonnage Lock Nut Cylinders

Model /Capacityton


BoltCircle

U

ThreadSize

V

MinimumThreadDepth

Z

Numberof

Holes

Anglefrom

Coupler

HCL-Series, Single-Acting, Gravity Return Cylinders• Lock nut provides positive and safe mechanical load holding• Low friction to easily spin the load locking rings• Designed to withstand 10% side-load up to 90% of maximum stroke• Hardened surface resists side-loading and cyclic wear• Overflow port as stroke limiter to prevent plunger blow-out• Weather protected, inside and out• Replaceable bearings enclose the plunger for support throughout

the stroke• Certified lifting eyes and base mounting holes.


51www.enerpac.com


350 270 67 159 5 65 225 85 CAT-400Tr 270 x 6

400 305 75 179 5 72 250 91 CAT-500Tr 305 x 6

430 330 81 194 5 80 275 99 CAT-600Tr 330 x 6

505 385 95 224 5 90 320 124 CAT-800Tr 385 x 6

570 440 110 249 5 105 360 136 CAT-1000Tr 440 x 6

3674675676677678674075076077078079074305306307308309304805806807808809805346347348349341034

236274311349387425341390439489538587427484541598655712668746825904982

1061959

10591160126013601460

CAT-Serie Tilt Saddle

HCL Series

Capacity:



700 bar

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

PlungerDiameter(threaded)

F(mm)

Base toAdvance

PortH

(mm)

StandardSaddle

DiameterJ

(mm)

SaddleProtrusion

from PlungerK

(mm)

Lock NutHeight

S(mm) (kg)

Model Number

Model Number *


HeightK1

(mm)

DiameterJ1

(mm)

Single-Acting, Lock Nut Cylinders

▲ Heavy lifting and foundation levelling. The lock nut provides mechanical load holding over a long period of time.

52

▼

RC-55RC-102RC-106

RC-1010RC-154RC-156RC-252RC-254RC-256

RC-2514RC-506

RCS-101RCS-201RCS-302RCS-502

RCS-1002RCH-121RCH-202RCH-302RCH-603

RCH-1003

5 (45)

10 (101)

15 (142)

25 (232)

50 (498)10 (101)20 (201)30 (295)45 (435)90 (887)13 (125)20 (215)30 (326)60 (576)95 (933)

12754

15625710115250

10215836215938456260574249647676

2151212473492002711652152734762828898

117122141120162178247254 26

22

275

6

SC-Series, Cylinder-Pump SetsSCR-1010H cylinder-pump set

• Optimum match of individual components• All sets are ready-for-use• Sets include 1,8 m safety hose and gauge with gauge adaptor• All pumps are two-speed.

RC-Series, Single-Acting, General Purpose Cylinders

For maximum versatility.

RCH-Series, Single-Acting, Hollow Cylinders

For pushing and pulling applications.

RCS-Series, Single-Acting, Low Height Cylinders

Ideal where space is restrict ed.

Set Capacityton (kN)

Collapsed Height(mm)

Stroke

(mm)

CylinderModel

Number

The Quickest and Easiest Way to Start Working Right Away

Cylinder Selection (See Cylinder Section of this catalog for full product descriptions)

Page:

Page:

Speed Chart

See the Enerpac Cylinder Speed Chart in our ‘Yellow Pages’ section.

Page:

Page:

53www.enerpac.com

SCR-55H–––––––––––––––

SCH-121H––––

–SCR-102HSCR-106HSCR-1010HSCR-154HSCR-156HSCR-252HSCR-254HSCR-256H

––

SCL-101HSCL-201HSCL-302HSCL-502H

––

SCH-202HSCH-302H

––

–––––––––

SCR-2514HSCR-506H

––––

SCL-1002H–––

SCH-603HSCH-1003H

–SCR-102FPSCR-106FPSCR-1010FPSCR-154FPSCR-156FPSCR-252FPSCR-254FP

–––

SCL-101FPSCL-201FPSCL-302FPSCL-502FP

––

SCH-202FPSCH-302FP

––

–SCR-102XASCR-106XA

SCR-1010XASCR-154XASCR-156XASCR-252XASCR-254XASCR-256XA

SCR-2514XA 1)

SCR-506XA 1)

SCL-101XASCL-201XASCL-302XASCL-502XA

––

SCH-202XASCH-302XA

SCH-603XA 1)

–

–SCR-102XCESCR-106XCE

SCR-1010XCESCR-154XCESCR-156XCESCR-252XCESCR-254XCESCR-256XCE

––––

SCL-302XCESCL-502XCE

SCL-1002XCE–

SCH-202XCESCH-302XCESCH-603XCE

–

HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HB-7206HC-7206HC-7206HC-7206HC-7206

GP-10SGF-10BGF-10BGF-10BGP-10SGP-10SGF-20BGF-20BGF-20BGF-20BGF-50BGF-10B

GF-230BGF-230BGF-510BGF-510BGF-120BGF-813BGF-813BGF-813BGP-10S

GA-4GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-4GA-3GA-3GA-3GA-2

55

Single-Acting Cylinder-Pump Sets

Hand Pump

P-142

Hand Pump

P-392

Hand Pump

P-80

Foot Pump

P-392FP

XA-Series Air Pump

XA-11

XC-Series Cordless PumpXC-1201ME 2)

HoseModel

Number

GaugeModel

Number

Gauge Adaptor

Model Nr.

Pump selection (See the Pump Section in this catalog for full product descriptions.) Accessories included

SELECTION EXAMPLE

Selected cylinder:• RC-106, Single-Acting cylinder with 156 mm stroke

Selected pump:• P-392, Lightweight hand pump

Set model number: • SCR-106H

Included:• HC-7206 hose• GF-10B gauge • GA-2 adaptor

SC Series

Capacity:

5 - 95 tonStroke:


700 bar

SET SELECTION:

Select the cylinder

Select the pump

Find the set model number in the gray matrix

1) With XA-12 air pump.2) Cordless Pump includes 230V Charger. For 115V charger replace the "E" by the "B" in the model number.

Porta Power Sets

Portable tool sets with hand pump, gauge adaptor assembly, hose and LW-, RC-, RCS, RSM-or WR-Serie cylinder.

Page:

54

▼

70

2,04,1

1,52,34,4

10,0

1,81,6

70055 -700

14 / 70014 / 700

3,62 / 0,9011,26 / 2,47

12,725,4

165121247273

241175403431

38575785

5078

225 528

700700700700

5 (45)10 (101) 10 (101)25 (232)

7651156 156

327901

1/4"-183/8"-18

V-66NV *V-152NV *

RC-53NVRC-102NVRC-106NVRC-256NV

P-142ALSSP-392ALSS

RC, P, VSeriesCylinder Capacity:

5 - 25 tonStroke:


700 bar

Multifluid Hand Pumps

MP-Series corrosion resistant hand pumps for low pressure filling and high pressure testing applications, suitable for a wide range of fluids.

Page:

Extreme Environment ProductsFrom left to right: P-142ALSS, P-392ALSS, V-152NV, V-66NV, RC-256NV, RC-106NV, RC-53NV

Applications

For use in wet environments such as food processing, pulp and paper, mining, construction and applications in high temperature or in welding areas.

(kg)

PressureRating(bar)

FunctionValve Type ModelNumber *

Load holding with cylindersLimits system pressure, ± 3% repeatability

Manual Check ValvePressure Relief Valve

Pump Type

Oil Capacity

(cm3)

ModelNumber *

Pressure Rating

(bar)

Cylinder Capacity

ton (kN)

Stroke

(mm)

ModelNumber *

Oil Capacity

(cm3)

Pressure Rating

(bar)

Extended Height

(mm)

Collapsed Height

(mm)

Outside Diameter

(mm)

Oil Displacement per Stroke

(cm3)

Piston Stroke

(mm)

Port Dimension

(NPTF)

Two Speed

* For cylinder details see pages 7-9; for pump details see pages 64-65; for valve details see pages 128-129.

• Corrosion resistant, nickel-plated valves and cylinders • Stainless steel pump inserts will not corrode• Viton® Seals provide heat and chemical resistance• Anodized aluminum pump reservoirs and plastic encapsulated pump

bodies resist wet environments• Two-speed operation reduces pump handle strokes 78% compared to

single-speed pumps• Pump handles lock for easy carrying.

(kg)

(kg)

55www.enerpac.com

▼

126

SWR 5 PGH

SLW 16PGH

SCR 102 PGHSCR 106 PGHSCR 154 PGHSCR 156 PGH

SCL 101 PGHSCL 201 PGH

SRS 100 PGHSRS 200 PGHSRS 300 PGHSRS 500 PGH

WR-5

LW-16

RC-102RC-106RC-154RC-156

RCS-101RCS-201

RSM-100RSM-200RSM-300RSM-500

94 1)

21

54156101152

3845

11111316

12,0

9,0

12,314,415,016,8

14,115,0

11,413,114,516,8

1,0 (8,9)

16 (157)

10 (101)10 (101)15 (142)15 (142)

10 (101)20 (201)

10 (101)20 (201)30 (295)45 (435)

Porta Power Sets – Portable Tool Sets

Gauge Adaptor Assembly

Porta Power Sets include 45 degree angled gauge adaptor assembly for improved safe working conditions.

Page:

SCR154PGH

Power BoxModel Number

CylinderModel

Wedge Spread Cylinder

Lifting Wedge

General Purpose Cylinders

Low Height Cylinders

Flat-Jac® Cylinders

1) Maximum spread of WR-5.

CylinderStroke

(mm)

CylinderCapacity

ton (kN) (kg)

• Easy to carry sturdy tool box• Complete and ready-to-use hydraulic sets• Includes a single-acting cylinder, P-392 two-speed lightweight hand

pump, gauge adaptor assembly, 1,8 metre hose and couplers.

SC, SL, SR, SW Series

Capacity:

1 - 45 tonStroke:


700 bar

▼ The Porta Power Set – the portable tool set – applicable everywhere

56

▼

JHA-73JHA-156JHA-356JHA-756JHA-1506JH-306JH-506JH-1006

7 (62)15 (133)35 (311)75 (667)

150 (1335)30 (267)50 (445)

100 (890)

9,620,345,6102,6197,938,362,1133,1

133247257285327254260287

209401412439482409414440

73 x 15892 x 238

117 x 254174 x 325241 x 40795 x 242

127 x 258181 x 328

5,013,218,142,695,326,840,874,4

76153155153155155154153

174

30,241,454,1

114,3158,869,988,9

130,1

172

JH, JHA Series

Aluminium and Steel JacksShown from left to right: JHA-356, JHA-156

• All-directional operation on 7, 15 and 35 ton JHA-series• Internal relief valve to prevent overloading• Machined flat front and bottom surfaces permit flush alignment in

tight corners• Chrome plated plungers• Pumping handle included• Automatic by-pass port to prevent over-extension (JH-series).

AluminiumJacks

Steel Jacks

SingleSingleSingleSingle

2-SpeedSingle

2-Speed2-Speed

Jack Capacity

ton (kN)

Model Number

Stroke

(mm)

Jack Effective

Area(cm2)

CollapsedHeight

(mm)

Extended Height

(mm)

Bottom Plate Dimensions

W x L(mm)

Plunger Diameter

(mm)

Pump Speed

(kg)

Style

Capacity:

7 - 150 tonStroke:


700 bar

Load Skates

For moving heavy loads easily and safely.

Page:

Lifting Wedge and Machine Lifts

Ideal to lift the load the first few centimeters. The LW-16 Lifting Wedge requires a very small access gap of only 10 mm.

Page:

57www.enerpac.com

▼

GBJ002LGBJ002GBJ003GBJ005GBJ008GBJ010GBJ010SGBJ015GBJ020GBJ020SGBJ030GBJ050GBJ100

2 (19,6)

2 (19,6)

3 (29,4)

5 (49,0)

8 (78,4)

10 (98,0)

10 (98,0)

15 (147,0)

20 (196,0)

20 (196,0)

30 (294,0)

50 (490,0)

100 (980,0)

46010010515015015062150150105150150150

6,03,63,95,05,96,55,59,0

12,110,015,528,587,0

127 x 12795 x 11195 x 11695 x 12395 x 13895 x 14295 x 142

112 x 163127 x 171127 x 171142 x 196180 x 230296 x 333

1030310338437444444223453459350467402450

570160168212219219131228234190242252300

-50657575753075755575--

52

29,021,024,029,033,037,037,044,551,051,057,580,0110,0

-212429373737445858658094

Industrial Steel Bottle JacksShown: GBJ-010, GBJ-030, GBJ-003

Capacity

ton (kN)

Model Number

Stroke

(mm)

ScrewExtension

(mm)

Bottom Dimensions

W x L(mm)

SaddleDiameter

(mm)

Capacity:

2 - 100 tonStroke:

62 - 460 mm

Screw Extension Feature

Heat treated, adjustable extension screw with cleated saddle on selected GBJ models helps adjusting and prevents slipping.

GBJSeries

• Lower handle effort reduces operator fatigue• Fully serviceable• High-strength beam and pump linkage for long life• Pumping handle included on all models• Safety relief valve to prevent overload• Automatic by-pass port to prevent over-extension• Wiper seal for extended life• Thick base material with large area for increased strength and

stability during lifting.

Max.Height

(mm)

Min.Height

(mm)

Cylinder-Pump Sets

As an alternative to bottle jacks where the operator is required

to stand remote from the jacking point, see our range of cylinder-pump sets.

Page:

Plungerdiameter

(mm)

All GBJ Jacks meet or exceed: ANSI, PALD, CE.

(kg)

▼ Enerpac heavy-duty bottle jacks make lifting loads easier.

58

▼

356686406686406686394673394673388617

54 (533)

90 (889)

136 (1333)

181 (1778)

177272231272

----

258321

--

PREME06014LPREME06027LPREME10016LPREME10027L––––PREME15016LPREME15027L––

60

Shown: PRASA10027L and accessory Locking U-Rings

• 54, 90, 136 and 181 ton capacities with pneumatic or electric pumps for the toughest jobs

• 102 mm ground clearance for transport over rail and rough terrain• Double-acting cylinder• Three position handle provides easy tilt back and transport• Complies with ASME/ANSI B30:1 2015 and CE specifications• Easy to change external filter minimizes down time• Rugged, fully enclosed 610 mm wide frame with no exposed fittings

or hoses• SUP-R-STACK™ Extension System allows lifting at all heights

without blocking.

PR-Series, POW’R-RISER® Lifting Jack

◀ Enerpac POW’R-RISER® used in mining operations to lift heavy equipment.

Safe, Efficient, Mobile Load Lifting

Capacity

ton (kN)

Stroke

(mm)

Model Numberwith Electric Pump(230V - 1 ph - 50Hz)

(kg)

Pendant cord

Supplied with 3,5 m pendant cord for air driven units with pneumatic valves and 6 m pendant cord for electric

driven units keeps operator away from the load.

POW'R LOCK – Self-Locking Mobile Lift System

A self-locking jack that performs automatic locking during lifting, lowering and holding.

See the Enerpac PL-Series

Page:

59www.enerpac.com

177272231272231272258321

--

290374

610940660940660940660940660940660940

162162178178178178203203203203241241

356356457457457457457457457457508508

102102102102102102127127127127165165

813*279

533**279

533**279

533**279

533**279

533**279

533

889

1333

1778

PRAMA06014LPRAMA06027LPRAMA10016LPRAMA10027LPRASA10016LPRASA10027LPRASA15016LPRASA15027L--PRASA20016LPRASA20027L

PRE5PRE7PRE9PRES6024

PRE11PRE14PRE18

PRTS60

PRTS60

PRTS150

PRTS200

1) PRUS1262) PRUS1371) PRUS1262) PRUS1373) PRUS15262) PRUS15373) PRUS20262) PRUS2037

PRU13

PRU13

PRU153

PRU203

PRU11

PRU11

PRU151

PRU201

PRU14

PRU14

–

–

–

–

PRU155

PRU205

PRU110

PRU110

PRU1510

PRU2010

127178229

279356457

PRS1PRS2PRS4

PRS3–

2551

76–

2x 1x 2x 1xPRU11

PRU11

PRU11

PRU11

PRU151

PRU151

PRU201

PRU201

PRU13

PRU13

PRU13

PRU13

PRU153

PRU1510

PRU203

PRU2010

PRU14

PRU14

PRU14

PRU14

PRU155

PRU155

PRU205

PRU205

–

PRU110

–

PRU110

–

–

–

–

A

(mm)

B

(mm)

C

(mm)

D

(mm)

Cap.

(kN) 114 mm

140 mm

254 mm

76 mm

25 mm

POW’R-RISER® Lifting Jack

PRSeries

SUP-R-STACK Extensions

Increase useful height from 127 to 457 mm.

Extension set includes PRE5, PRE7, PRE11 and PRE18.

Model No. Size (mm)

Model No. Size (mm)

Rated Lifting Capacity:

54 - 181 ton

Max. Additional Stack Height Using Optional Extension

(mm)

Valve Type

Model Number with Air Pump

Swivel Load

Saddle

Set Model Number

For power source, the following characters should be inserted in the 5th space of the model number.

Ordering Example: Model No. PREME06014L is a 356 mm stroke, 54 ton model, with a manual valve and a 230 VAC, 1-ph, 50 Hz electric motor.

A Air Pump, 1416 l/min air consumption at 5,5 barB 115 VAC, 1ph., 50-60 Hz, 20 AE 208-240 VAC, 1-ph., 50-60 Hz, Euro Plug, 10 AI 208-240 VAC, 1-ph., 50-60 Hz, USA Plug, 10 AG 1) 208-240 VAC, 3-ph., 50-60 HzW 1) 380-415 VAC, 3-ph., 50-60 HzJ 1) 440-480 VAC, 3-ph., 50-60 HzR 1) 575 VAC, 3-ph., 50-60 Hz.

1) Not available for 54 ton capacity.

Manual

Pneumatic

Manual

Pneumatic

Locking U-Rings Locking U-Ring Sets Include:

* Based on one 457 mm and one 279 mm extension and one 76 mm spacer. ** Based on one 457 mm extension and one 76 mm spacer.

1) For 356 mm and 406 mm stroke models2) For 686 mm stroke models3) For 394 mm stroke models.

WARNING!

Extensions: Any two extensions may be stacked for loads up to 54 ton. For

loads over 54 ton or strokes over 356 mm only one extension and one spacer can be used. Spacers: Never exceed 76 mm in total spacer height.

(kg)

Spacers

Fine tune your extension stack height.

Set includes (2x) PRS1, (1x) PRS2 and (1x) PRS3.

Model No. Size (mm)

Model No. Size (mm)

Stroke:


700 barQuantity & model numbers

Locking U-Rings

For safe mechanical cribbing of a lifted load, accessory Locking U-Rings can be placed around an extended piston and come in

four lengths for each POW’R-RISER® capacity, and are available individually or in sets. Locking U-Rings are accommodated by storage racks integral to the POW’R-RISER®.

60

▼ Shown: PL20025-ASA and PL20014-ASA

• Provides continuous locking protection during lift, lower and hold functions

• Patent-pending control technology synchronizes cylinder and lock nut for smooth and efficient lifting and lowering

• Unique double-acting cylinder offers a low collapsed height to accomodate more lifting applications

• Simple 2-button pendant allows operation of raise and lower functions from up to 6,1 metres away

• All load-bearing cylinder components have a nitrocarburized treatment to improve wear characteristics and resist corrosion

• Ergonomic handle has six positions for comfortable handling and folds when not in use

• Meets ANSI/ASME B30.1-2015, AS/NZS-2538, AS/NZS-2693 certification criteria.

POW’R-LOCK™ Mobile Lift System

Efficient Lifting with Continuous Automatic Load Locking

POW'R-LOCK™ Self-Locking Lift System

Only the POW’R-LOCK™ Lift System provides continuous positive locking of

the load through all stages of lifting and lowering. No operator intervention is required to activate or de-activate the automatic locking system.

Two different stroke lengths are available. Both models are powered by an external compressed air system (user-supplied).

A convenient two-button pendant controls operation of the Lift System's air motor and directional control valve.

Tilt Load Cap

All POW'R-LOCK™ Lift System models feature a Tilt Load Cap to reduce side-loading.

◀ The PL-Series POW'R-LOCK™ Portable Lift System.

Safety First

When lifting large, heavy vehicles certain precautions must be followed.

Follow your published safety directions for lifting and cribbing your loads. The Pow'R-LOCK™ Lift System provides load/lock protection, but you must follow the safety directions for load cribbing operations.

61www.enerpac.com

PL20025-ASAPL20014-ASA

B

A

1626

980

599

645

127

368

399

2283

PLS20014-ASAPLS20025-ASA

58

PLC1

PLS1PLS2PLE5PLE7PLE9PLE11PLE14

PLB12

x

xxxxx––

–

x

xxxxxxx

x

34

2651127178229280356

305

356622

181(1779)

5151

3681 - 4247

3,8 - 6,96161

12191778

8641156

501599

PL20014-ASAPL20025-ASA

A 3)

(mm)

B 3)

(mm)

POW’R-LOCK™ Mobile Lift System

PLSeries

Rated Lifting Capacity:

181 ton

Accessories

Flat Load Cap – Non-tilt load cap has lower profile for tight lifting spaces.

Spacers – Minimize gap between load cap and lifting point to maximize hydraulic stroke of the jack.

Extensions – Stackable, with large alloy steel locating studs to resist effects of side-loading.

Extension Base Adapter – Extension Base Adapter design eliminates risk of improper stacking when using more than one extension.

Stroke:


700 bar

WARNING!

PLE11 and PLE14 Extensions and PLB12 Extension Base Adapter are

to be used with the "short" model PL20014-ASA only. Use of these extensions on the "tall" model PL20025-ASA will result in an excessive maximum lifting height. Load could become unstable and drop, resulting in possible personal injury and/or property damage.

PR-Series, POW'R-RISER® Mobile Lifting Jack

When automatic load-locking is not required, the POW'R-RISER® jack provides a mobile lifting solution.

* Using optional PLB and PLE-Series extensions and PLS-Series spacers. Load cap height is NOT included in the stack height.

Model Number Maximum Additional Stack Height *

712 mm229 mm

Page:

Model Number

Height

(mm)

Description

Flat Load Cap

SpacerSpacer

ExtensionExtensionExtensionExtensionExtension

Extension base adapter

Capacity

ton(kN)

Stroke

(mm)

Model Number withAir Pump

Cylinder Lifting Speed 1)

(mm/min)No Load (bar)Load (l/min)

Recommended Air Supply 2)

(kg)

1) Depending on available airflow, regulator setting, pump speed and load weight.

2) Minimum dynamic air pressure of 3,8-4,1 bar. 6,2-6,9 bar required to achieve 1779 kN capacity.

3) Height A and B are with Swivel Load Cap installed. Subtract 51 mm if flat load cap is used.

248

▼

246

250

242

5095

140200

150161151151

498933

13861995

103435668

1017

BLS-506BLS-1006BLS-1506BLS-2006

• Include integral tilt saddle with maximum tilt angles up to 5 degree• Large base with anti-rotation rod for stability and safety• Built-in safety valve prevents accidental over-pressurization• Ideal in combination with the stage lift work mode of the EVO-Series

synchronous lifting system• Baked enamel finish for increased corrosion resistance• CR400 couplers included on all models.

BLS-1006

A Simple Solution to Incremental Lifting

BLS-Series, Climbing Jacks

Lifting Height

Climbing Jacks overcome the usual limitation of lifting height imposed by the cylinder’s plunger stroke

length. Large objects, such as oil tanks, can be lifted, held and lowered for maintenance without sending for a crane.

Synchronous Lifting System

The standard EVO-Series System is ideal for stage lifting, powering interlinked hydraulic cylinders. The EVO-system has 9 work modes

including the stage lift work mode.

Jack-Up Systems

For incremental lifting with higher lifting capacities and up to 20 m lifting height, see our JS-Series Jack-Up Systems

Split-Flow Pumps

SFP-Series pumps with multiple outlets with equal oil flow. For lifting and lowering applications on multiple points Split-Flow

Pumps are a far better alternative than using separately operated pumps. Smart valve technology allows both controlled lifting and lowering of heavy loads.

Page:

Page:

Page:

▼ Synchronous Stage Lifting: 48 double-acting jacks (25 and 50 ton) are networked in to a 16 points synchronous system to lift this 50 metres long, 1000 ton building up to a height of 2,5 metres to construct a new floor level.

Push Pull

Cylinder Capacity

ton


(kN)

Stroke

(mm)

ModelNumber

Climbing Jacks

249www.enerpac.com

KJ1L

J1K

0-5

J

A

C

B

H

I

M

N

3/8"-18 NPTF

D61

F

120160115135

140150140140

565720500575

515670475550

240330230270

5071

130130

36243937

567694

102

7995

114133

127177203248

318343370387

556606624661

406445472510

170315322373

BLS-506BLS-1006BLS-1506BLS-2006

71,2133,3198,1285,6

1111223830904332

21,562,295,4

145,6

335104514882209

NMLKJ1JIHFDCBA

◀ Typical stage-lift application using a custom built Enerpac system to lift the 360 ton Akkerwinde wooden bridge in the Netherlands.

BLSSeries

▲ Stage Lifting Sequence

Step 1: The climbing jack is placed on a solid support under the load (retracted plunger).

Step 2: Plunger extends, lifting the load and giving clearance to insert two outer blocks under the spreading plate.

Capacity per Lifting Point:

50 - 200 tonStroke per Stage:


700 bar

Step 1 Step 2

Step 3 Step 4

Double-Acting Climbing Jacks

Step 3: Plunger retracts, giving clearance to position the central blocks which will support the plunger plate for the next extension.

Step 4: Plunger extends, lifting the load, giving clearance to insert two new blocks, placed crosswise under the spreading plate.

Push PushPull Pull (kg)

ModelNumber


(cm2)

OilCapacity

(cm3)

Climbing Jack Dimensions(mm)

Cribbing Blocks *and Dimensions (mm)

Azobe Wood

Solid Aluminium or Steel

Material

* Cribbing blocks are not supplied by Enerpac.

254

▼

SHS-Series, SyncHoist Load PositioningSHS-Series 4-Point SyncHoist System

• High precision load manoeuvering, vertically and horizontally – using one crane

• Reduces the risk of damage from oscillations of wire rope due to crane jogging and sudden starts/stops

• Vastly improving worker safety, operating speed and control• Weather conditions play less critical role• PLC-controlled hydraulics turn lifting into high accuracy hoisting and

load positioning system• BTH-1-2014 compliant design of below-the-hook lifting devices• Double-acting push/pull cylinders with load holding valves for added

safety in case of hose rupture or coupler damage• Cost reduction compared to conventional load positioning methods.

Options for system management & control:• Manual control: system warning functions• Automatic control: fully PLC-monitorized system with programmable

functions using touch screen and system warning functions.

Accurate Hoisting and Load Positioning Enhancing a Crane’s Capability

▼ SyncHoist Powerpack to operate the 4 lifting points.

▼ Bridge segments are hoisted from the ground, being positioned with a 4-point SyncHoist system with fully monitorized cylinders.

▼ An SyncHoist system used to align steel blocks of the ship’s control tower sections allowing gradual lift ingand positioning of the load.

Synchronous Hoisting

Enerpac SyncHoist is a unique crane product for below-the-hook positioning of heavy loads that require precision

placement. The SyncHoist system may reduce the number of cranes needed and reduce the costs of multiple picks.

Functions• High precision horizontal and vertical load

positioning• Pre-programmed positioning, tilting and

aligning.

Applications• Positioning of rotor, stator and propeller

blades of wind turbines• Positioning of roof sections, concrete

elements, steel structures• Positioning of turbines, transformers,

fuel rods• Precise machinery loading, mill rod changes,

bearing changes• Precise positioning of pipe lines,

blow out valves• Positioning and aligning of ship segments

prior to assembly.

255www.enerpac.com

A

B

D1

H

E

D2

J

4 x 55(539)

220(2156)

4 x 85(833)

340(3332)

4 x 110(1078)

440(4312)

SHS 45520 MWSHS 45540 MWSHS 45560 MWSHS 45520 AWSHS 45540 AWSHS 45560 AWSHS 48520 MWSHS 48540 MWSHS 48560 MWSHS 48520 AWSHS 48540 AWSHS 48560 AWSHS 411040 MWSHS 411060 MWSHS 411040 AWSHS 411060 AW

500100015005001000150050010001500500100015001000150010001500

45062580045062580050070090050070090097012359701235

1300180023001300180023001330183023301330183023301855235518552355

1800280038001800280038001830283038301830283038302855385528553855

H JED2D1BA

7,5

690 245 59 385 80

4 x 1,4

15 4 x 2,1

11

690 265 72 385 100

4 x 2,1

15 4 x 2,1

11780 315 85 395 124

4 x 2,1

15 4 x 2,1

SyncHoist - High Precision Load Positioning

SHSSeries

SHS-Series, SyncHoist

Enerpac SHS-Series SyncHoist is a hydraulically operated auxiliary attachment for high precision

load positioning for cranes.

The automatic version with PLC-controlled hydraulic pump monitors and guides the powerful double-acting push-pull cylinders integrated into the lifting points above the load. The SyncHoist system can be used for pre-programmed positioning, tilting and aligning of loads.• Patented system• Complete system tested in compliance

with Europenan lifting directive and safety requirements.

• BTH-1 - 2014 compliant design of below-the-hook lifting devices

SyncHoist improves safety, operating speed and control of load movementGeometric positioning of heavy loads in a horizontal and vertical plane are frequently done using more than one crane.

Synchronising movements between cranes are difficult and risky. The lifting inaccuracy can result in damage to the load and support structures and puts workers at risks. The SyncHoist system can be used for controlled hydraulic horizontal and vertical material handling.

System management and control

Contact Enerpac for the following options, or other customised stroke, capacity and control configurations.

1. Manual control• Valves with manual levers• Warnings for thermal motor protection• Visual check: oil level, filter indicator.

2. Automatic control• Load and stroke monitoring, and stroke

control• PLC-control and touch screen• Solenoid valves with pendant• Pre-programmable motions and data

recording• System warnings for: – maximum cylinder load control setting – stroke and position control – thermal motor protection – oil level and filter indicator.

SyncHoist Power PacksSyncHoist Power Packs are specifically designed to work with the SyncHoist cylinders to insure proper operation of the system. Contact Enerpac for more information or for assistance: enerpac.com/contact-us.

SHAS-Series, Wireless SyncHoistSee next page for wireless remote control system with integrated hydraulics.

Capacity Per Lifting Point:

55 - 85 - 110 tonMaximum Stroke:

500 - 1000 - 1500 mmAccuracy Over Full Stroke:

± 1,0 mmMaximum Operating Pressure:

700 bar

1) With 4 cylinders and one 400 VAC-3 phase-50 Hz Powerpack (suffix W). For 460-480 VAC-3 phase-60 Hz Powerpack change suffix W into J. Example: SHS 4 5560 MJ.2) Pump and cylinders include 4x 25 meters hydraulic hoses with couplers. 3) Weight per cylinder

Capacity

ton (kN)

TotalLoad

ton (kN)

Model Number 1)

400 VAC, 3 ph - 50 Hz

CylinderStroke

(mm)

ControlSystem

MotorSize

(kW)

Number of Pump Outlets and Oil Flow 2)

(l/min)

Cylinder Dimensions (mm)

(kg) 3)

Manual

Automatic

Manual

Automatic

Manual

Automatic

256

▼

SHAS-Series, Autonomous SyncHoist SystemSHAS 411040WE Autonomous SyncHoist System demonstrated using a load simulation

• High precision load manoeuvering using one crane• Vastly improving worker safety, operating speed and control• Integrated PLC-controlled hydraulics in each lifting device – no need

for external powerpack and hydraulic hoses• Wireless control for safe operation• Quick installation, set-up and operation - one electric connection per

lifting point• BTH-1 - 2014 compliant design of below-the-hook lifting devices• Cost reduction compared to conventional load positioning methods.

Accurate Hoisting and Load Positioning Enhancing a Crane’s Capability

Autonomous SyncHoist System

Enerpac Autonomous SyncHoist System is a unique crane product for below-the-hook positioning of heavy

loads that require precision placement. The SyncHoist system may reduce the number of cranes needed.

Functions• High precision horizontal and vertical load

positioning• Pre-programmed positioning, tilting and

aligning.

Applications• Positioning of rotor, stator and propeller

blades of wind turbines• Positioning of roof sections, concrete

elements, steel structures• Positioning of turbines, transformers, fuel

rods• Precise machinery loading, mill rod changes,

bearing changes• Precise positioning of pipe lines, blow out

valves• Positioning and aligning of ship segments

prior to assembly.

▼ SyncHoist lifts and positions Brisbane Riverwalk concrete girders.

▼ A single operator controls and oversees the entire hoisting job - the portable wireless control allows him to be at a safe distance.

▼ Rigging engineers used the SyncHoist system to precisely monitor and adjust each lifting point independently, or together in a synchronized manner. to position the 1140 ton nuclear plant module.

257www.enerpac.com

A

B

D1

H

E

D2

J

4 x 110(4 x 1078)

4 x 225(4 x 2204)

440(4312)

900(8820)

SHAS 4 11040 WESHAS 4 11060 WESHAS 4 22540 WESHAS 4 22560 WE

1000150010001500

1855235521402640

2855385531403640

1063106312351235

315315420420

8585

142142

540540580580

124124190190

1183144832193414

H JED2D1BA

4 x 4,0

4 x 8,0

SyncHoist - High Precision Load Positioning

SHASSeries

SHAS-Series, SyncHoist

Enerpac SHAS-Series SyncHoist is a hydraulically actuated auxiliary attachment for high

precision load positioning for cranes.

The autonomous system (SHAS) with integrated PLC-controlled hydraulics, monitors and guides the powerful double-acting push-pull cylinders which are integrated into the lifting points.

The SyncHoist system can be used for pre-programmed positioning, tilting and aligning of loads.• Complete system in compliance with

European lifting directive and safety requirements

• BTH-1 - 2014 compliant design of below-the-hook lifting devices..

SyncHoist improves safety, operating speed and control of load movement

Geometric positioning of heavy loads in a horizontal and vertical plane are frequently done using more than one crane. Synchronising movements between cranes are difficult and risky. The lifting inaccuracy can result in damage to the load and support structures and puts workers at risk. The SyncHoist system can be used for controlled hydraulic horizontal and vertical material handling.

Autonomous system

• Wireless remote control• Only one electric power connection per

lifting point• Integrated hydraulics, PLC and controls• No need for hydraulic hoses and cables• No need for mid-hoist disconnection of

hoses and movement of pump.

Modular system

• Standard with four lifting devices.• Quick installation, set-up and operation.

PLC-controlled system

• Pre-programmable motions• Data recording• Load control• Stroke control• Alarms for overload• Real time indication of force and stroke

per lifting point• Controlled adjustment of forces per

lifting point during entire operation.

Wireless controls

• Operate from safe distance• Portable, no cables• Siemens wireless 7 inch touch screen

control panel• Emergency stop, TÜV certified in

PROFISAFE.

Capacity Per Lifting Point:

110 - 225 tonMaximum Stroke:

1000 - 1500 mmAccuracy Over Full Stroke:

± 1,0 mm

1) Standard with 4 lifting points. For more or less lifting points contact Enerpac.2) WE = with European electrical wiring. Change into suffix "WU" for US-market. Example: SHAS 4 11060 WU. 3) Weight per cylinder.

Capacity

ton (kN)

TotalLoad

ton (kN)

Model Number 1)

400-500 VAC, 2)

3ph - 50-60Hz

CylinderStroke

(mm)

ControlSystem

MotorSize

(kW)

Dimensions (mm)

(kg) 3)

Wireless

Wireless

SyncHoist system mounted in an auxiliary frame for levelling and

positioning steel structures during construction of an oil & gas installation. ▶

hydraulic cylinders and lifting products · heavy-duty return spring pre-tensioned return spring...

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