hydraulic oil circuit diagram controllable pitch · pdf filekamome controllable pitch...
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KAMOME Controllable Pitch Propeller B-Type series
Inquireies
100
CPC 160 1,6000kW CPP CPC-160 Type CPP for 1,6000kW
65NC 6 Axes with simultaneous 5-axes control NC blade milling machine
8
7
6
3
2
4
5
1
9
1 Hydraulic tank
2 Pitch control oil pump (Service)
3 Electric motor for pitch control oil pump
4 Pitch control oil pump (Stand-by)
5 Electric motor for pitch control oil pump
6 Pressure control valve
7 Solenoid valve
8 Pilot check valve
9 Oil cooler
Attention) Please note thatmarked line of the diagram is the showing piping system which to be arranged by the shipyard. The position for tank top of hydraulic oil tank is to be located at the level below Propellor shaft center line.
Hydraulic oil circuit diagram
KAMOME PRO
PELLER
CPR-BV CPC-BV Type (reduction gear assembled type)
1
5
4 6
1110
98
12
15 14
13
18
1921 2322
17
24
25
20
16
Hub Cap
Propeller Hub
Blade fitting bolt
Crank pinning
1
2
3
4
Blade
Crank pin guide shoe
Cross head
Propeller shaft flange cover
Hub fitting bolt
Push -pull rod
Propeller shaft
5
6
7
8
9
10
11
Shaft coupling
Forced mounting nut
Cylinder
Knock pin
Cylinder fitting bolt
Piston
Pilot check valve
12
13
14
15
16
17
18
Pitch detecting shaft
Follow-up transmitter
Oil distribution box
Seal ring
Plane metal
Drum support
Oil supply shaft
19
20
21
22
23
24
25
23
7
B KAMOME Controllable Pitch Propeller B-Type series
medium and large type CPP
196140216,000kW4600 B CPC-BFCPR-BV
KAMOME CPP have developed in 1961 by our original techniques. Since then, for over 40 years, as we listened to our customers needs and we continued improving and developing the products, and installed for all varieties of ships from small to large-sized twenty thousands hp (about sixteen thousands kW) ships. This has made it possible for us to supply over 4,600 sets of CPP. CPC-B type series are mainly applied for medium and large ships and propeller hub is solid type. Propeller blade is assembled one each base. In addition, assembled with reduction gear such as (CPR-BVH type , CR type ) are available.
1 2 3 4 5
Features
1 Supported by our new research and extensive experience, it is excellent for handling of operative performance and construction.
2 CPP is strongly built and thoughtfully designed for assembly and maintenance.
3 An original control system is adopted for keeping ships operating efficiency as the largest condition.
4 Various application of suitable type and control systems adequate for equipping condition of various type ships.
5 Continuous investigation of the propeller efficiency and anti-vibration/noise promise you safe and comfortable sailing.
CPC-90B/95F
CPC-95BF
CPC-100B/110F
CPC-110BF
CPC-110B/115F
CPC-120BF
CPC-130BF
CPC-140BF
CPC-150BF
CPC-160BF
CPC-170BF
1695
1695
1850
1850
2015
2950
3140
3380
3725
4090
4260
547.5
547.5
570
570
617.5
745
832.5
882.5
1000
1090
1247.5
1147.5
1147.5
1280
1280
1397.5
1460
1504.5
1627
1772
1909
1865
0
0
0
0
0
745
803
870.5
953
1091
1147.5
580
580
640
640
640
730
780
850
1020
1020
1200
550
550
580
580
620
675
790
880
735
880
1200
E
700
700
840
840
880
920
970
1090
1185
1380
1400
1120
1170
1250
1402
1402
1435
1610
1650
2000
1925
2060
530
560
575
662
662
665
700
790
865
925
980
mm
CPC-90B/95F
CPC-95BF
CPC-100B/110F
CPC-110BF
CPC-110B/115F
CPC-120BF
CPC-130BF
CPC-140BF
CPC-150BF
CPC-160BF
CPC-170BF
70
70
85
85
85
85
85
85
137
140
175
114
114
154
154
154
154
154
154
224
304
374
28
28
38
38
38
85
85
85
137
140
175
5.54
5.54
7.54
7.54
7.54
154
154
154
224
304
374
1.3
1.3
1.7
1.7
1.7
1.7
1.7
1.7
2.8
2.8
3.5
300
300
300
300
300
500
500
500
600
600
800
540
550
550
550
600
700
700
700
750
800
800
/min
kW
/min
kW
2
mm
1. Please arrange hydraulic oil tank as bottom tank the shipyard.
2. The particulars may have changes without a previous notice.
Selection diagram for pitch control system and type of hub(Standard)Particular table (Dimension and Particulars of Auxiliary machinery)
5000
10000
15000
20000
25000
100 300200 400
kW
min-1
170F
160F
150F
140F
130F
120F
115F
110F 95F
90F
Structure
Propeller group is consisted with Propeller blades, Solid type hub and Crank mechanism which is assembled into the inside of hub, and Propeller blades are fitted to guide block by bolts. Pitch control is made by rotating crank pin by guide blocks which are connected to Push-pull rod. Lubricating oil is filled to the inside of hub (Grease is sealed into hub of medium type), and O-rings are fitted to each sliding part and joined part. Replaceable sliding plates are inserted to sliding surface of propeller blades and hub where the most big pressure are given.
1
O
2
Oil distribution box is divided into two parts and supported by plane metal on the circular surface of Oil supply shaft and it does not rotate. At the inside, metal seal rings divided into two parts are fitted and supply high pressure hydraulic oil to the inside of rotating Oil supply shaft for the movement of piston. For checking of Oil distribution box, overhauling of Oil supply shaft is not necessary, and the replacement of parts is not necessary as no abrasive parts are existed.
3
For giving pressure to hydraulic oil stated in the above, standard Hydraulic unit is arranged. Standard unit is consisted with main pumpStand-by pumpElectric motorSolenoid controlled valveCooleretc. Hydraulic oil tank is to be arranged at ships bottom. Hydraulic circuit is consisted with circuits for hydraulic oil, lubricating oil plus cooling and high pressure hydraulic oil is circulated at the time of controlling propeller pitch only. During underway with steady pitch, lubricating oil only is circulated as the desired pitch is kept by Pilot check valve mechanism which is assembled to the inside of cylinder.
4
For pitch control system, in addition to standard type Electric remote control system various control functions such as ALC, OLP, PGM, ASC and combination control with main engine can be arranged by option. In addition, Joystick control (MACSMK) can be arranged for combination with Thruster and High performance rudder.
5
Cylinder group is located between propeller shaft coupling and oil supply shaft, and piston is directly connected to Push-pull rod as a part of shafting component. The movement of piston is transmitted to Push-pull rod and proceed pitch control of propeller blades. At the same time, pitch angle is transmitted from pitch detecting shaft which is fitted at bow side of piston to Follow-up transmitter. This pitch detecting mechanism is also acting as fixing the pitch of propeller blades at inboard adjustment as emergency pitch fixing tool.
kW
min-1
100 200 300
PROP.rpm
D7.0M D6.0MD5.0M
2,000
4,000
6,000
8,000
10,000
95B
90B
100B
110B
120B
130B
140B
150B
160B
170B
95B
90B
100B
110B
120B
130B
140B
150B
160B
170B
D3.0M
D2.8M
D4.0M
control system hub
Actuating parts
Service oil
Lublicant
Blade