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Hydraulic Systems

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Page 1: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Hydraulic Systems

Page 2: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Custom Power Unit to Meet Customer Specifications

Reduced Noise Levels

Increased Tonnage

Stock Inventory Parts Used

Components & Wires Tagged/Identified Including Terminal Panel

Installation and Start-Up at Customer Facility

Pump Runs 4 Bonding Presses for Automotive Clutches 3 Custom Manifolds for Speed and Tonnage Controls, One

Remotely Mounted 5 Gallon Accumulator & Safety Block to Increase Cycle Rate,

Protect System Heavy Duty Reservoir and Isolation Mounts to Maintain Low

Noise Level Off-Line Filtration and Cooling Loop Digital Read-Outs of Pressures and Temperature for

Customer Monitoring

Integrated Turnkey Hydraulic System

Page 3: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Central Hydraulic System

1200 Gallon Reservoir for Central Hydraulic System 420 HP 315 GPM 3000 PSI Pump/

Motor System Central System Designed To Cycle

Pumps On/Off Automatically

Page 4: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Mobile Filter Cart with Pump 33 GPM to 200 psi 16’ Hoses to Reach System Locations Pump Motor Starter Control Large Dirt Holding Capacity Filter

using Off-The-Shelf Filter Elements Electrical Indicator Shows when to

Replace Filter Element Bypass Relief for Safety Custom Cart with Wheels & Drip Pan Holds Hoses, Wands & Electrical

Disconnect Box

Page 5: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

L-Shaped Hydraulic Power Unit

50 HP Motor Variable Volume Pressure Compensated Piston Pump L-Shaped Reservoir Air over Oil Heat Exchanger

Page 6: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Power Unit with Custom Manifold

100 Gallon Reservoir 50 HP Motor Custom Multi-Station Manifold Pressure and Return Filtration Water over Oil Heat Exchanger

with Water Modulating Valve

Page 7: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Vacuum Stuffing/Filling Machine

Unique Space Saving Design

Transforms Stainless Steel Frame into Hydraulic Reservoir

Improved, Consistent Finished

Products at High Flow Rate Bosch Rexroth Closed Loop

Hydrostatic Pump Hydac Air/Oil Heat Exchanger

Page 8: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

3600 Ton Expander

Operates 48” Bore Hydraulic Cylinder to expand and size to +/- .001” Large Steel Rings to be used for Bearing Races

215 GPM, Max Pressure 5000 PSI Fixed & Variable Volume Hydraulic Pumps Black Oxide Coating on Manifold for both

Appearance & Reduced Painting Time Incorporates Hydraulic Logic Cartridge

Technology & Standard NFPA Directional Valve Technology to Accommodate Large Flow Rates & Close Tolerance Positioning

Page 9: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Forging Press Manipulator Control

Upgrade/Rebuild of 1960’s Era Forging Manipulator

Designed Two Custom Ductile Iron Manifolds for Fewer Leak Points

125 HP Electric Motor with Horsepower Limiting Remote Control Operated Piston Pumps

Offline Filter/Cooling Loop Design

Onboard Electronic Proportional Valves for Precise Control from Remote Operator Station

Repaired/Rebuilt some Components for Significant Cost Savings

Page 10: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Hydraulic Power Unit With Low Profile Reservoir

Variable Volume Pressure Compensated Piston Pump Single Station D08 Manifold Rear Mount Case Drain Cooler Dual Return Line Filter Low Profile Reservoir

Page 11: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Multi HP Controlled Hydraulic System

Vertical Mounted Motor/Pump Assemblies Off Line Cooling & Filtration Electronic Pressure & Flow

Control on 12 GPM Pumps Mechanical Constant Power

Control on 38 GPM Pumps 500 Gallon Reservoir

Page 12: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Accumulator Stand

Stand With Seven

15 Gallon Bladder Accumulators

System Designed for

Emergency Municipal Water Treatment Center

Page 13: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Proportional Hydraulic System

50 Gallon JIC Reservoir D07 Proportional Valves Sandwich Pilot Operated Checks Pressure Reducing Valves &

Gauges Mounted on High Flow D07

Manifold

Page 14: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Four-Axis Hydraulic System

Variable Volume Pressure Compensated Piston Pump

4 Station Valve Manifold 5 Pressure Switches with Integral Visual Gauges Pressure Filter In-tank Return Line Filter Rear Mount Heat Exchanger

Page 15: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Steel Mill Furnace Ladle Control

Custom Ductile Iron Manifold Includes

Tap Hole: Open/Close & Lock Control

Ladle: Lift & Swing Control Roof: Proportional Swing &

Lift Control Each Station Includes Manually

Operated Isolation Bodies under each Valve for Safety

Page 16: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

80 Gallon Reservoir 30 HP Electric Motor Multiple Pump System

2 Piston Pumps 2 Gear Pumps

Hydraulically Driven “Air Over Oil” Heat Exchanger Duplex Return Filter

Complex Custom Power Unit

Page 17: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Auto Gauging Control for Mill Applications

Custom Ductile Iron Manifold Controls Thickness of Material

during Mill Production Utilizes Servo Technology to

Maintain Precise Material Thickness

Page 18: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Dual Drive Power Unit

100 Gallon Reservoir with

Drip Stand Dual Pump Motor Assemblies Pressure & Return Line

Filtration

Page 19: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Transformer Vessel Leak Tester

Layback Machine for Testing Welds on Electrical Transformers

Proportionally Controlled Hydraulics &

Pneumatics HMI Touch Screen for Customer Control &

Changing Parameters Incorporates Linear and Pressure

Transducers for Feedback to Controller

Page 20: Hydraulic Systems - CMA/Flodyne/Hydradyne - … · Hydraulic Systems . ... Integrated Turnkey Hydraulic System . Another Custom Solution by ... Unique Space Saving Design

Another Custom Solution by

Hydraulic Trainer

Operating Specifications of Trainer

Operating Pressure - 1250 PSI Continuous, up to 3000 PSI at Reduced Flow Flow – up to 8 GPM Drive Power - 3HP Electrical Supply - 230/460VAC 20/10 Amps

Components Include

Direct & Pilot Operated Relief Valves Panel Mounted Pressure Gauges and Shut-off Valves Manually & Electrically Operated Directional Control Valves Flow Control Valves, Check Valves & Flow Meters Gear Motor 15 Hose Assemblies for Component Connections Hydraulic Cylinder for Load Simulation Hydraulic Cylinder for Regeneration Simulation