hydrofoil river power system

22
Hydrofoil River Power System P-12464 TEAM: Geoffrey Bastian (ME) – Generator/Gear Train Engineer Christopher Donnelly (ME) – Boom Engineer Joseph Fertitta (ME) – System Controls Engineer Justin Grates (ISE) – Team Leader/Project Manager Donald Leclerc (ME) – Chief Engineer/Base Engineer Matt Marion (ME) – Hydrofoil Engineer Harshita Sood (ES) – Environmental Scientist Guide: Ed Hanzlik Customer: Dr. Mario Gomes Sponsor: EPA P3 Grant

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Hydrofoil River Power System P-12464

TEAM:

Geoffrey Bastian (ME) – Generator/Gear Train Engineer

Christopher Donnelly (ME) – Boom Engineer

Joseph Fertitta (ME) – System Controls Engineer

Justin Grates (ISE) – Team Leader/Project Manager

Donald Leclerc (ME) – Chief Engineer/Base Engineer

Matt Marion (ME) – Hydrofoil Engineer

Harshita Sood (ES) – Environmental Scientist

Guide: Ed Hanzlik

Customer: Dr. Mario Gomes

Sponsor: EPA P3 Grant

Project Description

O Harvest power from a river using a hydrofoil

O Produce at least 50 watts of power from a

1 m/s river flow

O Identify potential environmental impacts the

system will have on the river

O Create assessment plans to quantify these

impacts

Customer Needs

Engineering Specifications

Concept Summary (1/2)

Concept Summary (2/2)

O Morphological Chart

System Architecture

Cost Breakdown

O Total Cost:

O $2,217.06

$463.60

$92.17

$218.71

$349.40 $358.29

$734.89

Base

Boom

Hydrofoil

End-cap

Generator

DAQ & Laptop

Design Summary O Base:

O Steel Square tubing

O Triangular shape

O Each side 42” in length

O Extendable/adjustable

legs

O 105 lbs.

O Boom

O Aluminum pipe

O 22.5 lbs.

O Hydrofoil:

O Foam, spar, extension rod, & ribs

O Fiberglass

O 5 lbs.

O End-Cap

O Aluminum housing

O System control components

O 4.5 lbs.

O Generator

O 46:1 DC brushed gear motor

O Steel chain

O Steel sprockets

Full-Scale System

Generator End Cap Hydrofoil Boom Arm Base

Parameter Study Using Matlab Simulation

0

500

1000

1500

2000

0.00 1.00 2.00 3.00 4.00 5.00

Po

we

r (m

W)

Boom Length (m)

Power vs Boom Length

Massless System

0

50

100

150

200

250

300

350

0.00 1.00 2.00 3.00 4.00 5.00

Po

we

r (m

W)

Boom length

Power vs Boom Length

Full-Mass System

y = -1.6546x + 60.271 y = -4.9685x + 64.824

0

10

20

30

40

50

60

70

0 1 2 3 4 5 6 7 8 9 10

Po

we

r (W

)

Mass (kg)

Element Weight vs Power

Boom mass Kite mass Linear (Boom mass) Linear (Kite mass)

Computer Simulation Results

O Parameters:

O 5 meter

boom

O 0.5 m/s

flow rate

O Output:

O 0.02

Watts

River Data O 0.09 watts of power

O Peak values over 0.5 Watts in a river flow of 0.3

m/s.

Genesee River O Genesee River and Pollution

O Industrial Waste

O Agricultural Waste

O Municipal Waste

O Project: Design assessment

plans to quantify the level of

impact of our device on the

Genesee river

Concern: Physical Harm to Sturgeons

O Critically Endangered Species

O Reintroduction program

O Assessment plan: O Use a 7m x 2m fishing net to capture fish swimming

through the swept area of the device over ~ 1 hour time period during the migratory season.

O Number and physical condition of fish will be recorded both in front and behind the device

O All unharmed fish will be released back into the river

O Prediction: O Not significant: benthic organisms, pollution

level of Genesee river (turbine paper study showed that velocities of our boom and leading edge radius will not significantly damage fish of this size)

O Mitigation plan: O If harmful: Device can be removed from the river

during migratory season

Concern: Chemical Pollution O Galvanized Steel Corrosion: Zinc Pollution

O Aluminum Boom: Al chips and ions in the water

O Threats: O Bioaccumulation, groundwater contamination, threat to plant species,

impact on soil aquatic organisms, change in pH

O Assessment plan: O Water sampling, to test for ionic concentration of Al and Zn and pH of

the water

O Approximately 25 mL samples for laboratory testing

O Initial sampling every day for a week during peak summer time

O Continue taking samples once a week thereafter

O Prediction: O Minimum impact, as pollution levels in the Genesee are really high

O Mitigation Plan: O Replace aluminum with a different material

O Paint the base

Concern: Sediment Stir-Up and Water Clarity

O Risk of sediment stir up due to erosion of the bank while the device is being installed

O Assessment Plan:

O Water sampling, to test for suspended solid particles

O 25 mL samples taken 10 minutes after installation, 2 hours after installation, 8 hours after installation

O Drying the contents in a chamber and comparing the dry weight of the contents.

O Prediction:

O Minimal Impact, because the device is not adding new sediment to the river

O Slight sediment stir up initially, which will settle down eventually

O Mitigation Plan:

O Will depend on the level of impact

Objective Project Evaluation: Success and Failure

O Success

O It worked!

O However:

O Produced only 0.09

watts in a 0.3 m/s

river flow

O Not 50 watts

O Challenges:

O Tension wire

O Low river flow

velocities

O System mass

O Wind

Engineering Specs (RYG) Specification Marginal Value Ideal Value Status

Max. Transport Dimension 40 in ≤35 in

Weight 300 lbs. ≤150 lbs

Hydrofoil Angle Resolution 2 degrees ≤1 degree

Aspect Ratio of Hydrofoil 4 10 in/in

Data Sample Rate TBD. 50,000 Hz

Data Resolution 16 bits 16 bits

Time Data Resolution .01 s .001 s

Setup Time 20 min < 15 min

Removal Time 20 min < 10 min

Run time per setup 2 hours 5 hours

Environmental impact (water: chemical) 1 test plan 2 test plans

Environmental impact (water: organisms) 1 test plan 2 test plans

Environmental impact (land) 2 test plans 3 test plans

Environmental impact (air) 1 test plan 2 test plans

Number of cycles with data at a given river

speed 400 cycles

# = to > 2 hours of run

time

Hydrofoil Shape 0018 0015

Test Results

0 20 40 60 80 100 120 140 16040

45

50

55

60

65

70

75

80

85

90Boom Angle Versus Time

Time (s)

Angle

(deg)

1 2 3 4 5 6 7 8 9 10 11 120

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09Cycle Power (W)

Cycles Completed

Pow

er (

W)

40 45 50 55 60 65 70 75 80 85 90-0.2

0

0.2

0.4

0.6

0.8

1

1.2Instanteneou Power v. Boom Position

Boom Angle

Pow

er (

W)

0 2 4 6 8 10 120.03

0.04

0.05

0.06

0.07

0.08

0.09Cycle Power (W)

Cycles Completed

Watt

s

Future Work O Determine how much power is consumed by flipping the

hydrofoil

O Create/test methods for doing that flip passively

O Explore the use of flywheels for increasing the system efficiency

O Begin execution of some environmental assessment plans to quantify the environmental impact of our device

O Explore the use of curved plates for foil in place of more costly hydrodynamic shapes and lastly,

O Replace the rigid boom with a tether system

O increase efficiency

O lower cost and weight

O generate more power