hypro presentation (last update may_2016)

CONFIDENTIALCONFIDENTIAL

PVC-O PIPES a revolution in water and sewerage solutions

Contents

1. Company

2. Technology

3. Product Overview

4. Value Proposition

5. Summary

CompanyEstablished in 2013 as the pioneer in manufacturing PVC-O pipes (Class 500) in Malaysia and South East Asia.

Malaysia 65%

Malaysia 25%

Spain 10%

Product Brand:

CompanyOur manufacturing plant in Malaysia features state-of-the-art technology using MOLECOR’S own air-based molecular orientation system, capable of producing 11,000 MT/annum

• Transfer of technology and market intelligence to Molecor SEA Sdn Bhd:

• Headquarters in Wisma Fitters, KL• Cutting edge plant in Gebeng, Kuantan• Under ECER (East Coast Economic Region) • Supported by MIDA (Malaysia Investment

Development Authority)

• Manufacturing plant in Gebeng, Kuantan

• 11,000MT full annual production capacity• Production started in Q1 2015• Product Range: PN16 & PN25; DN90 –

DN630• managed by 40 technical personnel in

operation and engineering.

CompanyKey Milestone: SIRIM certification – ISO 16422 and SPAN approvals for HYPRO PVC-O Class 500 for use in Water Supply and Sewerage

Water Supply SewerageSIRIM

Company

Country Standard

International (ISO) – Malaysia etc. ISO 16422:2014

Spain UNE-ISO 16422:2008

United Kingdom BS-ISO 16422:2006

France AFNOR T 54-948:2010

Australia/New Zealand AZ/NZS 4441:2008

United States (USA) ASTM 1483-05

Canada CSA 137.3.1-09

Columbia NTC 5425:2012

Brazil ABNT NBR 15750:2009

Peru NTP-ISO 16422:2012

South Africa SANS 16422:2007

Saudi Arabia SASO-ISO 16422:2009

The quality of MOLECOR PVC-O is manifested through acceptance and compliance of respective product certifications of each country.

CompanyBy 2006, total PVC-O pipes installed capacity worldwide over 38,000 tonnes/year.

10.000 T/y

3.000 T/y

9.000 T/y

7.000 T/y3.000 T/y

2.000 T/y

3.000 T/y

1.000 T/y

Countries currently producing PVC-O pipes

CompanyBy 2015, MOLECOR products are accepted globally in 5 continents, with 72% of market share in PVC-O pipes are produced using MOLECOR technology. There are > 6400km of successful pipe installation.

23.000 T/y

3.000 T/y

12.000 T/y

9.000 T/y

3.000 T/y

12.500 T/y3.000 T/y

12.000 T/y

12.000 T/y6.000 T/y

26.000 T/y

6.000 T/y

3.000 T/y

11.000 T/y

6.000 T/y

3.000 T/y

Countries currently producing PVC-O pipes

Countries manufacturing with MOLECOR technology … and growing

Project Application Year Location Length DN (mm)PN

(Bar)

Effluent waste transfer for

Palm Oil Mill Project.

Wastewater

(Industrial)2015

Kuala Ketil,

Kedah5.0 km 160 mm PN16

Potable Water Transport in

new township for Papua New

Guinea.

Water

reticulation2015

Papua New

Guinea10.0 km 110 to 160mm PN16

Potable water supply from

water tank to industrial area

for HalalHub Project.

Water

reticulation2015 Kelantan 3.0 km 200 mm PN16

Potable water supply for MRSM

Kuala Berang.

Water

reticulation2015

Kuala

Berang,

Terengganu

1.5 km 110 to 160mm PN16

Raw Water Intake for Water

Treatment Plant.

Raw Water

Pump Main2015

Penakup,

Mukah,

Sarawak

1.2 km 250 mm PN16

Water transport for hydrant in

a renewable energy power

plant.

Water supply

(Industrial)2015

Sendayan,

Negeri

Sembilan

0.4km 110 to 160mm PN16

Water transfer to for domestic

usage

Water

reticulation2015

Jerantut,

Pahang6.0 km 200 mm PN16

Water transfer for domestic

usage.

Water

reticulation2015

Kuala Lipis,

Pahang1.0 km 160 mm PN16

Water reticulation for State

Library.

Water

reticulation2015 Sabah 1.0 km 160 mm PN16

CompanyMOLECOR has strong track record for infrastructure projects for pipes applications locally and globally.

Project Application Year Location Length DN (mm)PN

(Bar)

Rehabilitation works 2016 for

Parit Jalil, Batu Pahat.

Water

reticulation2016

Parit Jalil,

Johor5.2 km 500 mm PN16

Potable Water supply in Sungai

Asap, Bakun.

Water

reticulation2016

Sungai

Asap,

Sarawak

71.2 km 160 to 400mm PN16

Water supply for Regiment

Camp at Raja Oran, Perlis

Water

reticulation2016 Perlis 2.6 km

200 and 250

mmPN16

CompanyMOLECOR has strong track record for infrastructure projects for pipes applications locally and globally.

TechnologyThe molecular orientation process modifies the PVC structure by giving the polymer molecules a specific orientation.

Polimeric Chains

Molecular Bonds

Orientation

Process

Direction of Orientation

• Inherently layered structure is achieved without modifying chemical composition.

• This significantly improves the impact resistance of the pipe.

• Prevention of crack propagation.

TechnologyMOLECOR’S air-based orientation technology enables theproduction of PVC-O pipes at consistent quality, higherproduction rate and competitive price.

• Patented air-based molecular orientation process to class 500 (highest degree)

• In-line production of integrated socket system• Largest range of diameter from 90mm to 800mm• Highest quality assurance (Raw Material,

Mixing,Proforma Pipes & Finished Goods)

PVC compound

Technology

The result of molecular orientation process enhances the mechanical properties of PVC.

PVC-U PVC-O

Characteristics Performance Ratio

Impact Resistance

1 5

Crack Propagation

1 5

Fatigue Resistance

1 3

Elasticity / E-modules

1 1.5

Strength 1 2

Product OverviewThe usage of MOLECOR PVC-O offers outstanding value propositions in terms of technical and cost benefitsP

VC

-O A

DV

AN

TA

GE

S

SUPERIOR MECHANICAL PROPERTIES

STRONGER, FLEXIBLE

EXCELLENT HYDRAULIC

PERFORMANCE

LARGER BORE, SMOOTHER PIPES

LONG TERM PERFORMANCE

50 YEARS, NO SCALLING AND

CORROSION

SUSTAINABILITY GREEN PRODUCT

EASY, FAST INSTALLATION

COST AND TIME EFFECTIVENESS

Value Proposition: Superior MechanicalProperties.Molecular orientation enhances the mechanical properties of PVC, giving the material its strength to hydrostatic resistance and flexibility.

• Better than other polymer pipes and close to characteristics of metal-based pipes.

Metal material characteristic

Tensile Resistance

Value Proposition: Superior MechanicalProperties.

PVC-O is exceptionally resistant to material fatigue and has a good chemical resistance, capable to sustain greater hydrostatic pressure and corrosion degradation.

Extreme impact resistance

Scratches/cracks do not progress in the pipe

High resistance to external point loads

Integrated socket system + rubber seal ensures total leak tightness – decreasing NRW in operation.


Uniaxial tensile test minimum stress 48 MPa in accordance with ISO 16422 and ISO 6259-2

• PVC-O: Layered structure can be seen on broken test pieces

• Other material: Clean break


Minimum ring stiffness in accordance with ISO 16422 and ISO 9969

• HYPRO PVC-O achieves 35% higher ring stiffness than required in the standard.

• PVC-O structure does not break or crack even up to 100% deflection.


Technical characteristic compared to the other alternate materials.

HYPRO PVC-O 500

uPVC HDPE-100 HDPE-80

Product Standard

Unit ISO 16422 EN1452 EN12201 EN12201

Minumumrequired strength

(MRS)MPa 50.0 25.0 10.0 8.0

Overall Service Coefficient (c)

[] 1.4 2.0 1.25 1.25

Design Stress (σ) MPa 36.0 12.5 8.0 6.3

Traction Axial Resistance

MPa >48 >48 19 19

Traction TangentialResistance

MPa >90 >48 19 19

Elasticitymodulus (E)

MPa >4,000 >3,000 1,100 1,100


Non-Mechanical characteristics of PVC-O

Characteristic Unit Value

Density Kg/dm³ 1.35 – 1.46

Vicat Temperature °C > 80

Thermal ConductivityKcal/mh°C

0.14 - 0.18

Absolute roughness (ε) mm 0.007

Absolute roughness

(Hazen Williams)[ ] 150

Manning Roughness

Coefficient[ ] 0.009

Value Proposition: Excellent HydraulicPerformance.The technical benefits are highly significant in terms of hydraulic capacity and long term performance.

more free section

Larger bore of PVC-O pipes means maximum hydraulic capacity.

• 41% more than Ductile Iron• 32% more than HDPE• 15% more than PVC

Value Proposition: Excellent HydraulicPerformance.

The technical benefits are highly significant in terms of hydraulic capacity and long term performance.

less roughness

PVC-O x 750PVC-U x 750

Smoother bore of PVC-O pipes means

maximum flow of water

lowest energy consumption.

Hazen-Williams Coefficient

PVC-O, C = 150Other Material, C = 100 ~ 120

fluid speed

load loss

pumping energy

Value Proposition: Excellent HydraulicPerformance.

The technical benefits are highly significant in terms of hydraulic capacity and long term performance.

• Flexible pipes (polymer pipes) generate much lower surge pressures than rigid materials (concrete or iron).

• Risk of breaks is significantly reduced due to excellent mechanical properties of PVC-O

Value Proposition: Long Term Performance.

PVC-O is exceptionally resistant to fatigue and has a good chemical resistance in results of capable to withstanding the pressure work for years.

• The stress (50 years) that PVC-O class 500 can bear is 50MPa

• 500% vs HDPE 100 (10Mpa)

• 200% vs PVC-U (25Mpa)

• 10% vs PVC-O of lower class (45Mpa)

Value Proposition: Long Term Performance.Densities of bacterial biomass fixed on plastic-based materials were the lowest. No scaling and corrosion in the pipe. Also, almost inert to chemicals at any concentration.

• Cement lined pipes contains 2.6 times more bacterial biomass.

• Plastic based material is not suitable for bacterial growth.

Reference:Impacts of pipe materials on densities of fixed bacterial biomass in a drinking water distribution systemAuthors: P Niquette, P Servais, R Savoir - Water research, 2000 - Elsevier

Guarantee of water quality through:• Material used in the manufacturing are safe

in contact with water• No trace of heavy metal• No harmful growth of aquatic

microorganisms

Value Proposition: Long Term Performance.Densities of bacterial biomass fixed on plastic-based materials were the lowest. No scaling and corrosion in the pipe. Also, almost inert to chemicals at any concentration.

Value Proposition: Enhanced sustainability

MOLECOR PVC-O employs the least energy consumption in the production process and pumping operation.

Reduce greenhouse gas emissions and low

embodied energy• By approximately 20% compared to HDPE pipes

• By about 46-48% for comparable ductile iron and concrete

pipes over the product life cycle

Source: Dr. José María Baldasano Recio et al, 2005, Universitat Politecnica de Catalunya

Value Proposition: Enhanced sustainability

• High quality of raw material used in the production

• 100% virgin ethylene based resin used – no heavy metal traces.

• Organic heat stabilizer, lead free pigment and ethylene based resin used in the production.

• 100% recyclable – pulvenized & reprocessed for low end product reuse.

Consumes less rawmaterials

PVC-O with highermechanical properties

MOLECOR PVC-O employs the least energy consumption in the production process and pumping operation. MOLECOR PVC-O only use the finest quality of raw materials.

Value proposition: Quick, Cost Efficient installation

Due to its light weight, PVC-O pipes are easy to install and they can be lifted without mechanical assistance. This translate into lower installation cost.

Socket system: easy and efficient jointing even for bigger dimensions.

Value proposition: Fast and Cost Effectiveinstallation

Installation video

Value proposition: Quick, Low-Priced installation

Due to its light weight, PVC-O pipes are easy to install and they can be lifted without mechanical assistance. This translate into lower project cost including equipment rental, fuel and labour.

HYPRO PVC-O allows installation of up to 315mm diameter

without cranes or other lifting machines

FITTINGSCompatibility with all type of fittings and market solutions in accordance to EN 12842.

Ductile Iron specific fittings for PVC-O

Ductile Iron fittings with flanged system

Steel fittings exclusively designed for a particular

project

Conventional PVC fittings, plug-type

Universal fittings for fixings with other

materials

FITTINGSWide range of accessories: EN 12842.

The usage of PVC-O offers outstanding value propositions across the value chains in terms of technical and cost benefits.

PVC-O

ADVANTAGES

INSTALLERWATER

COMPANYEND USER

hydraulics

long term performance

cost effectiveness

cost effectiveness

easiness

environmental friendliness

water quality warranty

Summary

Summary

The most TECHNOLOGICALLY ADVANCED WATER

& SEWERAGE SOLUTION available

TO-DATE

With unbeatable properties product and technical solutions at competetive cost and assured operability.

PV

C-O

AD

VA

NTA

GE

S

SUPERIOR MECHANICAL PROPERTIES

STRONGER, FLEXIBLE

EXCELLENT HYDRAULIC

PERFORMANCE

LARGER BORE, SMOOTHER PIPES

LONG TERM PERFROMANCE

50 YEARS, NO SCALLING AND

CORROSION

SUSTAINABILITY GREEN PRODUCT

EASY, FAST INSTALLATION

COST AND TIME EFFECTIVENESS

CONFIDENTIALCONFIDENTIAL

[email protected]

Thank YouMolecor (SEA) Sdn BhdWISMA FITTERS No. 1 Jalan Tembaga SD 5/2

Bandar Sri Damansara

52200 Kuala Lumpur

MALASIA

Telephone: +603 6276 7155

Facsimile: +603 6275 1378

hypro presentation (last update may_2016)

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