i ariable r f ahu/pau (r410a) - welcomegroup.com.hk · ahu/pau (r410a) welcome air-tech ltd. ......

7
I NTEGRATED V ARIABLE R EFRIGERANT F LOW AHU/PAU (R410A) WELCOME AIR-TECH LTD.偉基空調有限公司 11/F, Trend Centre, No. 29 Cheung Lee Street, Chai Wan, Hong Kong. Tel : (852) 2806 8316 E-mail : [email protected] Fax : (852) 2806 2426 Website : www.saiver-welaire.com.hk CE-SRPC-VRFAHU/PAU-V2-2017.04

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Page 1: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

SAIVER – Pantone: 2925C 219mmx64mm

Integrated VarIable refrIgerant flow aHU/PaU(r410a)

WELCOME AIR-TECH LTD.偉基空調有限公司11/F, Trend Centre, No. 29 Cheung Lee Street, Chai Wan, Hong Kong.Tel : (852) 2806 8316 E-mail : [email protected] : (852) 2806 2426 Website : www.saiver-welaire.com.hk

ISO 9001 : 2008

Certificate No.: CC 5615 HKQAA-F420-H-HKO-3EC-CorpComm 30 July 2012 (#264778 v1A)

CE-SRPC-VRFAHU/PAU-V2-2017.04

Page 2: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

CONTENTS

Features of VRF AHU/PAU 2

WELAIRE i-GT Concept 9

VRF Outdoor Unit Performance Data 10

Drawings & Performance Data 12

Dimensions 13

Notes 14

Features of VRF AHU/PAU

Designing of air conditioning system is simple, no water pump, no cooling tower and no cooling / chilled water pipingSimple control system, built-in controls for VRF outdoor unit plus field installed LMCP for AHU/PAUIntegrated package with VRF systemEasy installation and maintenanceSimple cable and refrigerant piping connectionMax 168kW (60HP) cooling capacityBuilt-in backup, interlock and heat pump operationLong pipe run available for greater design flexibilityExcellent full load COP for VRF outdoor unit (10HP) is 3.6, 50% COP is 4.3Custom design of AHU/PAU arrangement to improve IAQ

2

Exhaust Air Fan

Heat Wheel or Heat Pipe (Optional)

Filter

Supply Air Fan

VRF AHU/PAU

Filter

Variable Refrigerant Flow Outdoor Unit

DX Cooling Coil

Humidifier (Optional)

SA

EX

OA

RA

Service Zone

A pair ofRefrigerant Tube

Supply AirReturn Air

Flexible Design

EEV Control Unit

Variable Refrigerant Flow Outdoor Unit

Re-heat DX Coil(Optional)

Page 3: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

3

Chiller systemMachine Room

PAUChillerPump Water

TankPAU

VRF AHU/PAU system

VRFAHU/PAU

Simple Design

Easy Installation

Easy Maintenance

Low Running Cost

System Integration

Chiller System

Simple Installation

Compare VRF AHU to chiller plant system

Up to 6,000 l/s or even more

Large cooling capacity (up to 60HP)

Large external static pressure provided (up to 1,800Pa)

Lots of IAQ options (Eg. dehumidifier, UV light, PCO, Heat pipe or heat wheel)

VRF PAU system

Small air flow rate (Max. 1800l/s)

Small cooling capacity (Max. 20HP)

Limited external static pressure (Max. 150Pa)

No space to install IAQ components

Traditional VRF System for Fresh Air

Better Fresh Air Treatment

Compare Custom made VRF PAU to VRF Conventional Fresh Air Pre-treated Unit

Comfort Temperature Control

Compare VRF AHU to Traditional DX AHU- Preventive of temperature hunting

Time

Temp.

With Scroll compressor

Supply air temperature will be colder than needed due to excess capacityZone setpoint is maintained by on-off cycling Zone

Temperature

SetpointTime

Temp.

With VRF compressor

Supply air temperature is closer to setpointZone temperature is kept tightly near setpoint at all times by continuous load-matching operation.

ZoneTemperature

Setpoint

Post-cooling unit

- Improve the existing chiller plant

JJ JJ JJ JJ JJJJ JJ JJ JJ JJ

Chiller

AHU

Post-Cooling Sectionor

Heat mode is standard provision for heating or

dehumidifying

16°C12°CDuct

rinsufficient cooling capacityExistin

g chiller system with

4

OLD

NEWDX Cooling Coil

60mm thick double skin casing

Excellent Energy Saving

Compare VRF AHU to Traditional DX AHU

COP5.0

4.0

3.0

2.0

1.0

0Part Load (50%)100%

VRF Outdoor (10HP)Outdoor with 2 scroll compressor (10HP) with "ON/OFF" control

Energy● ENERGY

SAVIN

G ● ENERGY SAVING ● E

NERG

Y SA

VIN

G ●

ENERG

Y SAVING

Savin

g

Custom Design

Easy Installation &

MaintenanceLoad %

Page 4: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

Individual control is possible for Max. 32 AHUs. Control of 32 AHUs / PAUs individually into 4 zones. (One zone can have up to 8 units) Control is possible for ON/OFF, operation mode, operation monitoring, alarm monitoring, remote controller local operation prohibition, etc…

- Duty and Standby functionIf the duty AHU have fault, the standby AHU will be cut-in automatically in 30 seconds

Control System

Compare VRF AHU to Traditional DX system- Interlock function

When AHU started operation, it activates PAU to run automatically with simple wiring connection

PAU "ON"AHU "ON"

Automatic Mode

Unit "ON"(Standby unit)

Alarm occured(Duty Unit)

Duty & Standby Mode

AHU/PAU Timer wired remote controller

System Controller

Serial Interface for LonWorks Network

-Function ON/OFF- Mode setting- Temperature setting (AHU only)- Weekly program- Alarm history

NEW

This interfaces is a communication converter for connecting LonWorks to the control network.From the host connected to LonWorks, basic settings of status monitoring is possible for up to 32 no. of AHU/PAU.LonWorks

Interface Board

5

Simple Wiring Requirement

LonWorks Interface

LONCenter Control Device(Field Supply)LonWorks

Communication LineSystem Controller(Max. 64nos. AHU/PAU)

System Overview

To find out how Panasonic cares for you, log on to: www.aircon.panasonic.eu Contact Details: Telephone: 01344 853182 / www.aircon.panasonic.euAddress: Panasonic Air Conditioning: Panasonic House // Willoughby Road // Bracknell // Berkshire // RG12 8FP

www.eggeassocia

ts.net

AHU CONNECTION KIT, 28 kW AND 56 kW FOR ECOi AND ECO G

Cooling capacity

Heating capacity

Horsepower Cooling Airflow Bypass Factor Dimensions of the box

Piping length Elevation diff. (in/out)

Pipe Diameters Intake temperature of AHU Kit

Ambient temperature of outdoor unit

Nominal Nominal High / Low H x W x D Min / Max Max Liquid pipe Gas pipe Min / Max Min / Max

kW kW HP m³/min mm m m Inch (mm) Inch (mm) °C °C

CZ-280MAH1 28.0 31.5 10 5,000 / 3,500 0.9 (recommended) 420 x 280 x 160 10 / 100 10 3/8 (9.52) 7/8 (22.22) Cooling:18 - 32DB(13 - 23 WB) / Heating:16 - 30 DB

Cooling: -5 - 43 DB / Heating: -15 - 15.5 WB

CZ-560MAH1 56.0 63.0 20 10,000 / 7,000 0.9 (recommended) 420 x 280 x 160 10 / 100 10 5/8 (15.88) 1 1/8 (28.58)

CZ-280MAH1 + CZ-560MAH1 84.0 95.0 30 15,000 / 10,500 0.9 (recommended) 420 x 280 x 160 10 / 100 10 3/4 (19.05) 1 1/4 (31.75)

CZ-560MAH1 x2 112.0 127.0 40 20,000 / 14,000 0.9 (recommended) 420 x 280 x 160 10 / 100 10 3/4 (19.05) 1 1/2 (38.15)

CZ-560MAH1 x2 + CZ-280MAH1 140.0 155.0 50 25,000 / 17,500 0.9 (recommended) 420 x 280 x 160 10 / 100 10 3/4 (19.05) 1 1/2 (38.15)

CZ-560MAH1 x3 168.0 189.0 60 30,000 / 21,000 0.9 (recommended) 420 x 280 x 160 10 / 100 10 3/4 (19.05) 1 1/2 (38.15)

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AIR HANDLING UNIT KIT TO CONNECT TO YOUR VENTILATION SYSTEM5-25 kW FOR PACi28 kW AND 56 kW FOR ECOi AND GHP

AHU CONNECTION KITPCB, Power trans, Terminal block

OPTIONAL REMOTE CONTROLLERStandard wired remote controller. CZ-RTC2

Remote control can be easily installed on the AHU Kit box. Remote control must be purchase separately.

Expansion valve

Thermistor x2(Refrigerant: E1, E3)

Thermistor x2 (x1 in PACi)(Air: Tf, Tb)

Optional parts: Following functions are available by using different type of control accessories:

CZ-RTC2 Wired remote controller· Operation-ON/OFF· Mode select· Temperature setting* Fan operation signal can be taken from the PCB.

CZ-T10 terminal · Input signal= Operation ON/OFF· Remote controller prohibition· Output signal= Operating-ON status· Alarm output (by DC12 V)PAW-OCT, DC12 V outlet. Option terminal· Output signal= Cool / Heat/Fan status· Defrost· Thermostat-ON

CZ-CAPBC2 Mini seri-para I/O unit · Temperature setting by 0-10 V or 0-140 Ω input signal· Room (inlet air) temp outlet by 4-20 mA· Mode select or/and ON/OFF control· Fan operation control· Operation status output/ Alarm output

AHU Connection Kit / System CombinationCapacity (HP) Outdoor unit combination

AHU kit combination

PACiAll capacities Common use for all outdoor units Standard and Elite CZ-280PAH1 (Only 1 by 1 connection is allowed)

2-PIPE ECOi 6N SERIES 28 kW (10 HP) U-10ME1E81CZ-280MAH1

56 kW (20 HP) U-20ME1E81CZ-560MAH1

84 kW (30 HP) U-16ME1E81 U-14ME1E81CZ-560MAH1 CZ-280MAH1

112 kW (40 HP) U-20ME1E81 U-20ME1E81CZ-560MAH1 CZ-560MAH1

140 kW (50 HP) U-18ME1E81 U-16ME1E81 U-16ME1E81 CZ-560MAH1 CZ-560MAH1 CZ-280MAH1

168 kW (60 HP) U-20ME1E81 U-20ME1E81 U-20ME1E81 CZ-560MAH1 CZ-560MAH1 CZ-560MAH1

ECO G AND ECO G MULTI 56 kW (20 HP) U-20GE2E5CZ-560MAH1

Technical Zoom· Maximum capacity: 60 HP (168 kW)· Maximum piping length: 180 m· Maximum total piping: 210 m· Elevation difference (in/out):

50 m (outdoor unit above)· Elevation difference (in/in): 4 m· In/Out capacity ratio: 50~100%.

Maximum indoor units number: 2 units· Available temperature range in Heating: -15~15.5 °C· Available temperature range for the suction air at AHU Kit: Cool: 15~24 °C / Heat: 10~30 °CCZ-280PAH1 // CZ-280MAH1 // CZ-560MAH1· The system controlled by the suction air (or return air from room) temperature as same as standard indoor unit. (Selectable mode: Automatic / Cooling / Heating / Fan / Dry (but same as Cool)· The discharge air temperature is also controlled to prevent too-low air discharge in Cooling or too-high air discharge in Heating. (in case of VRF system)· Demand control (Forcible thermostat-OFF control by operating current)· Defrost operation signal, Thermo-ON/OFF states output· Drain pump control (Drain-pump and the float switch to be supplied in local)· External target temperature setting via Indoor/Outdoor signal interface is available with CZ-CAPBC2. (Ex. 0 – 10 V)· Connectable with P-LINK system· Fan control signal from the PCB can be used for control the air volume (High/Mid/Low and LL for Th-off)

SYSTEM & REGULATIONS. SYSTEM OVERVIEWA: AHU Kit controller box (with control PCB)B: AHU Kit equipment (Field supplied)C: AHU Kit system controller (Field supplied)D: Outdoor unitF: Gas piping (Field supplied)

G: Liquid piping (Field supplied)H: Electronic expansion valveI: Thermistor for Gas pipeJ: Thermistor for Liquid pipeK: Thermister for Suction airL: Thermistor for Discharge air

A

C

EB

L

H JI

KF

GD

A

C

EB

L

H JI

KF

GD

Calculation software is available onwww.panasonicproclub.comOr connect simply with your Smartphone to the PRO Club using this QR.

PRO Club

A

KB

FG

J

DE

IH

A : AHU kit controller box (with control PCB)

B : AHU unit C : VRF outdoor unitD : Gas piping (field supplied)

E : Liquid piping (field supplied)

F : Electronic expansion valveG : Thermistor for gas pipeH : Thermistor for liquid pipeI : Thermistor for suction airJ : Thermistor for discharge airK : Fan local control panel (optional)

C

Flexible Refrigerant piping design

A

6

Level difference between PAU/AHU & outdoor unit50M (Outdoor unit above)40M (Outdoor unit below)

Equivalent tubing length available up to 120M

Page 5: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

Optional - EC Plug Fan

Po

Comparison level for ηe(s)

7

Transformation of Power

Features of EC Plug Fan - Compact design - Integrated assembly - Built in control - Infinitely variable speed settings - Control signal 0-10 V DC and MODBUS - Compatible with existing BMS - High energy saving potential

Maintenance Aspect between Centrifugal Fan & EC Plug Fan

Fan Bearing Regular greasing NoneFan Shaft Potential breakage None

Belt Alignment, wear & tear NonePulley Alignment None

EC Plug FanCentrifugal Fan

A. Operating Range - Cooling & Heat pump mode

B. Extended compressor life by uniform compressor operation time

C. Automatic backup operation in the case of compressor failure or outdoor unit malfuction

Other Features

Heating operation range:Extended heating operation range enables heating even when the outdoor temperature is as low as -25°C. Using a wired remote control, indoor heating temperature range can be set from 16°C to 30°C*.

Cooling operation range:-10°C DB to +46°C DB* Depending on the type of remote controller

-25 -20 -15 -10 -5 0 5 10 15

46-10 -5 0 15 25 3515 10 20 30 40

The total run-time of compressors are monitored by a built-in microcomputer, which ensures that operation times of all compressors within the same refrigerant circuit are balanced.

Compressors with histories showing shorter run times are selected first, ensuring equal wear and tear across all units and extended the working life of the system.

A B C D A B C D A B C D A B C D

System example

A,C : DC inverter compressorB,D : Constant speed compressor

Loadincrease

Loadincrease

Loadincrease

* Depending on accumulated operation time of each compressor* Compressor priority has possibility to be changed(e.g) Case1: AACABAD, Case2: CAAADAB, Case3: AACADAB, Case 4: CAAABAD* Also other cases available

(Except for single unit installation)

Backup operation allows uninterrupted cooling or heating to continue whist waiting for service.Users should contact their authorized service centre as soon as fault occurs.

The other compressor can keep running

Even if a compressor in a single system fails

The other outdoor unit can keep running

Even if a whole outdoor unit fails

Even if fan motor or sensor fail

NEW function

Automatic backup operation.

8

XX

XX

Page 6: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

VRF Dual Coil (CHW+DX) Package Air Handling Unit

9

Slim Type VRF Dual Coil (CHW+DX) Package Air Handling Unit (Slim VDC AHU)

Slim VDC AHUFY

Filter section(Optional)

EC Plug Fan (Multi-fans for standby/duty

function)

DX Coil C/W variable flow

electrical expansion valve

Water Coil C/W 2-way

valve

Length in mm = 1450(+250)Width in mm = 900

Height in mm=650

Internal lining

EC plug fan

DX cooling coil

Chilled water coil

Features of Dual coil design- Back-up function- Post cooling function- Dehumidity function- Light-load function

- mini shop- Server room

CONCEPTInnovatIve Green & technoloGy SolutIon

Drawings

Performance Data

AHU Model No.VRF Outdoor Model No.

AHU Air flow rate

Standard Unit Dimensions On Coil Off Coil SystemCooling CapacityHeight Width Length DB/RH DB

m3/s mm mm mm °C/% °C kW

A1-1170H-1050W U-10ME1H7 1.49 1,210 1,050 1,595 25/55 12.5 28A1-1450H-1350W U-20ME1H8 2.90 1,550 1,350 1,595 25/55 12.5 56

A1-1770H-1650WU-16ME1H8U-14ME1H8

4.47 1,870 1,500 1,595 25/55 12.5 85

A1-1770H-1950WU-20ME1H8U-20ME1H8

5.92 1,870 1,950 1,900 25/55 12.5 113

A1-1930H-2250WU-18ME1H8U-16ME1H8U-16ME1H8

7.45 2,030 2,250 2,205 25/55 12.5 140

A1-2250H-2250WU-20ME1H8U-20ME1H8U-20ME1H8

8.94 2,250 2,250 2,205 25/55 12.5 168

AHU Performance Data

PAU Model No.VRF Outdoor Model No.

AHU Air flow rate

Standard Unit Dimensions On Coil Off Coil SystemCooling CapacityHeight Width Length DB/RH DB

m3/s mm mm mm °C/% °C kW

A1-830H-1050W U-10ME1H7 0.50 950 985 1,595 35/70 15 28 A1-850H-1050W U-20ME1H8 1.00 950 985 1,595 35/70 15 56

A1-1170H-1050WU-16ME1H8 U-14ME1H8

1.50 1,430 985 1,595 35/70 15 85

A1-1170H-1350WU-20ME1H8 U-20ME1H8

2.00 1,430 1,290 1,595 35/70 15 113

A1-1330H-1350WU-18ME1H8 U-16ME1H8 U-16ME1H8

2.50 2,030 1,290 1,900 35/70 15 140

A1-1330H-1650WU-20ME1H8 U-20ME1H8 U-20ME1H8

3.00 2,030 1,595 2,205 35/70 15 168

PAU Performance Data

Remarks:1. Height does not include the unit base 100mm*2. Standard length include coil and fan, external mounted per filter is 50mm**3. Specifications are subjected to change without prior notice.

12

WH

L

Page 7: I arIable r f aHU/PaU (r410a) - welcomegroup.com.hk · aHU/PaU (r410a) WELCOME AIR-TECH LTD. ... Compare VRF AHU to chiller plant system ... Compare VRF AHU to Traditional DX system

Dimensions (Standard Series)

18

740

Air Intake

C AB 930

770(Installation hole pitch )

Top view1

1758

1654

856

(104)

853835

628

601

363

71* 71*

Front view

4

3

2

A 894 (Installation hole pitch). The tubing is routed out from the frontB 730 (Installation hole pitch). The tubing id routed out front the frontC 730 (Installation hole pitch).

1 Installation holes (8-15x21 elongated holes)

anchor bolts M12 or larger2 Pressure outlet port (for high pressure: Ø7.94 Scrader-type connection).

3 Pressure outlet port (for low pressure: Ø7.94 Scrader-type connection).

4 Knock-out hole for connecting pressure gauge (optional).

* Installation fixing bracket, installation side.

10 HPU-10ME1H7

Air dischargeElectrical componentbox

14-16 HPU-10ME1H7U-16ME1H8

C AB 930

1000970 (Installation hole pitch )

1Top view

1758

1654

856

(104)

853835

628

601

363

71* 71*

Front view

4

3

2

A 894 (Installation hole pitch).

The tubing is routed out from the frontB 730 (Installation hole pitch).

The tubing id routed out front the frontC 730 (Installation hole pitch)

1 Installation holes (8-15x21 elongated holes)

anchor bolts M12 or larger2 Pressure outlet port (for high pressure: Ø7.94 Scrader-type connection).

3 Pressure outlet port (for low pressure: Ø7.94 Scrader-type connection).

4 Knock-out hole for connecting pressure gauge (optional).

* Installation fixing bracket, installation side.

Air Intake

Air dischargeElectrical componentbox

11540

1510 (Installation hole pitch )

A 930

18

C B

Air Intake

1758

1654

856

(104)

900785

641

601

487

71* 71*

Front view

4

3

2

641

116*

Electrical component box

Air discharge A 894 (Installation hole pitch).

The tubing is routed out from the frontB 730 (Installation hole pitch).

The tubing id routed out front the frontC 730 (Installation hole pitch)

1 Installation holes (8-15x21 elongated holes)

anchor bolts M12 or larger2 Pressure outlet port (for high pressure: Ø7.94 Scrader-type connection).

3 Pressure outlet port (for low pressure: Ø7.94 Scrader-type connection).

4 Knock-out hole for connecting pressure gauge (optional).

* Installation fixing bracket, installation side.

18-20 HPU-18ME1H8U-20ME1H8

Top view

13

Unit in mm

14

12/14/16 HPU-12ME2H7U-14ME2H7U-16ME2H7

According to the installation site, you may choose the setting position in the depth dorection of the anchor bolt from A, B or C.

A (Installation hole pitch) For removing tube forwardB (Installation hole pitch) For removing the downwardC (Installation hole pitch)

10 HPU-10ME2H7

Unit in mm

Top view

1000 A:964

18

B:730

C:730

740770

Air Intake

Air IntakeAir Intake

15

Front view

953

1842

Air outlet

Front view

953

1842

Air outlet

1000

1150

1180

Top view

A:964

18

B:730

C:730

Air Intake

Air Intake

Air Intake

15

According to the installation site, you may choose the setting position in the depth dorection of the anchor bolt from A, B or C.A (Installation hole pitch) For removing tube forwardB (Installation hole pitch) For removing the downwardC (Installation hole pitch)

Installation anchor hole, 8-15x21 elongated holes

Dimensions (High Efficiency Series)