i3070 series 5i e9988e, 2 module in-line ict

i3070 Series 5i E9988E, 2 Module In-line ICT

Customer Presentation

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Past Agilent In-line ICT

In-line Bridge

Concept

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Challenges of Bridge Handlers

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• Multi-vendor solution

• Huge, bulky and difficult to move around

• System maintenance is tedious and time consuming

• Costly solution

Full suite of award-winning

Agilent ICT solutions

Short Wire Fixture –

Transportability,

Repeatability and Stability

Easy maintenance and

fixture change

i3070 Series 5i

- 2 Module In-line ICT

Introducing the new

i3070 Series 5i Inline ICT

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Fully Integrated Inline ICT

Complete

solution fully

supported by

Agilent

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i3070 Series 5i

- 2 Module In-line ICT

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System Overview

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Zone 1In-feed

Zone 2Test

Test Engine

Test Stage

Press Unit

In-feed Stage

Controller Pod

Controller Pod

1. Windows 7 PC Controller

2. Ethernet Switch

3. System Card

4. Modular DUT Power Supply

4 EIA units available for power supply

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In-feed Stage

Buffer to get board ready for test

1. In-feed Conveyor

Manual Width Adjustment

Automatic Adjustment (option)

2. Scanner Positioning

Manual via Magnetic Holder

Automatic X-Y Positioner (option)

3. Barcode Scanner (option)

Microscan Mini Hawk High Speed, Ultra

High Density, Serial, 5 VDC

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Press Unit

Engage Board with Top & Bottom Fixtures to enable test

1. Servo motor driven – 10 kN force

2. Unique design ensure consistent and uniform applied force

3. Programmable height positions

4. Supports dual stage probing

5. Built-in rollers

Enable easy loading of top fixture

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Test Stage

Loading / Unloading Board under Test

1. Spring Loaded Test Conveyor

Link to in-feed conveyor

2. Board Stopper with slow-down & stop sensors

Mounted on single bracket for easy adjustment

3. Drawer unit

Easy loading / unloading of fixture

4. Fixture Lock Mechanism

4 mini pull-down towers

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Test Engine

1. Contains the measurement electronics

2. Supports short wire fixture

Preserving transportability, repeatability and

stability

3. Unique design enable easy maintenance

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Standard 2-module ICT

Small Foot Print

- save space and better mobility

33%

smaller

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Board Specification

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Free Area of Board EdgeNo Probing allow in this area. Components must not be located or lean into this area

Minimum clearance 3.0mm (0.12 in)

Minimum clearance 3.0mm (0.12 in)

Printed Circuit Board (PCB)

Tooling Holes Diameter:2.54 to 4.45 mm. (0.100 to 0.175 in) Recommended 3.175 mm (0.125 in) Use diagonally opposed holes

Tooling Pins:Tooling pins bushing must not be located or lean into free area of board edge

Board Width:60.0 mm (2.36 in) minimum350.0 mm (13.78 in) maximum w/o top side and dual stage probing

Board Length:50.0 mm (1.97 in) minimum350.0 mm (13.78 in) maximum w/o top side and dual stage probes

Nominal board thickness:Minimum – 0.60mm (0.024 in)Maximum – 4.00 mm (0.157 in)

Top side Components:90.0 mm (3.54 in) maximum

Bottom side Components:30.0 mm (1.18 in) maximum

Printed Circuit Board (PCB)

Maximum Tolerance for

Board Width is +/- 0.125 mm

Top Fixture Loading Mechanism

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Built in Rollers

Orientation Slot Fixture Lock

Bottom Fixture Loading Mechanism

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4. Fixture Locked

2. Drawer Extended1. Drawer Overview

3. Fixture Loaded

Ease of System Maintenance

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Slide card cage out from testerOpen blower door to access cards

Card cage can also be rotated 90 deg clockwise to

access MPU & MOM board

Card cage can be rotated 110 deg anti-clockwise to

access blower door

08.40p Software for i3070 Inline

(Minimum: 08.30si Patch)

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1. New license: Inline_Mux_System_TestHead or Inline_UnMux_System_TestHead

2. Fixture Type: In-line

3. Fixture consultant: 90° rotated (default)

4. “testmain_inline” and “testmain_inline_panel”

5. No changes to test development process.

Note:

08.30si patch is not required for the standard i3070

Test Development

- System with Software prior to 08.30si

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1. No changes to test development process.

2. Include “fixture keepout” in fixture file.

3. Board placement:

a) Board edge must not be too far away from keepout

b) Board edge must not overlap the keepout

Note: test plan modification is needed

KEEPOUT145600, 94700156660, 94700156660, -85290145600, -85290;

get “fixture/fixture”

30

70

Te

sth

ead

Mo

du

le 2

Mo

du

le 3

Slo

t 1

Board Placement

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Printed Circuit Board (PCB)Board or Panel

edge must be

28.1mm +/- 0.1mm

from fixture edge

Rear

Conveyor

(Adjustable)

Conveyor

belt

Front Conveyor (Fixed)

Fixture origin

Questions and Answers

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Back Up Slides

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Agenda

1. System Overview, Features & Specifications

2. Fixture Overview & Specifications

3. Fixture ID Block and Signals

4. Questions & Answers

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Overview of Inline Test Fixture

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Rear View

Top Jig with Fixture Guide Pin

Bottom Jig

Overview

Recess on “L” bracket

for Fixture Lock

Top Jig

Overview of Inline Test Fixture – Line Diagram

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Bottom Fixture – Dimension & Specification

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No Label at this area

Note:1. Dimension is critical.

2. All connectors should

be placed at Front Side

3. Overall Jig design

controllable by fixture

house.

Bottom Fixture – Maximum Height Guideline

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Probe Plate

Side wall

Probe Plate

Side wall

Probe Plate

Side wall

Metric Probe or X-Probe High density Probing Usual Probing Density

StiffenerStiffener P-Pin Plate

Maximumheight from bottom Jig to tip of tooling pin <=100mm

75 mm Profile 85 mm Profile 100 mm Profile

Back to

Slide 44

Bottom Fixture – Tooling Pin Bushing (Side View)

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Probe Plate

L-Bracket Wall

Support Plate

Tooling pin should be placed away from the conveyor and the bushing flushed with the Probe Plate (See C below). If not possible, take note of the following:

A) Tooling pin bushing should not lean into conveyor belt area.

B) Bushing interfering with conveyor must be cut away.

Stiffener

Tooling Pins

L-Bracket Wing

Conveyor

Conveyor belt

Conveyor

Conveyor belt

A C B

Side View

Top Fixture – Dimension and Specification

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Top Plate

Top Fixture

– Guide Rod and Guide Bush Guideline

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Top cross-section view of the fixture

guide pin/rod (grey color) and

guide bush (green Color).

This floating design concept provides a

clearance of 2 mm between guide pin

and bush, and hence enable the top

fixture to move freely by 1.0 mm all

round.

Top Fixture Guide Pin with respect to

Bottom Fixture

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Top Fixture Height – Front View after Compression

regardless of PCB Thickness

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• Top plate and overall thickness of TOP JIG cannot be changed.

• Customer/Fixture house has total control of the other designs.

Maintain height from bottom of the PCB to the top plate at 184.6mm after compression

Probe Plate

Top Plate 8mm

152mm

15 mm

8 mm Top floating plate

PCB (thickness 1.6mm)

Probe Plate

Top Plate 8mm

149.6mm

15 mm

8 mmTop floating plate

PCB (thickness 4.0mm)

Note: Pictures are not drawn to scale

Top Fixture thickness (mm) = Maximum thickness (mm) – PCB thickness (mm)Top Fixture thickness (mm) = 184.6mm – PCB thickness (mm)

26 mm

Agenda

1. System Overview, Features & Specifications

2. Fixture Overview & Specifications

3. Fixture ID Block and Signals

4. Questions & Answers

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ID block – Line Diagram

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ID block - Fixture side

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Purchase information:

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ID Block – System Side

ID Block Pin-out (48 pins)

(System Front View)

Front View (Pin assignment)

AF1

(Signal 404)

AF3

(Signal 406)

AF5

(Signal 408)

AF7

(Signal 410)

AF9

(Signal 412)

AF11(MSB)

(Signal 414)

Spare + (24V - T) bd

orientation

AF0 (LSB)

(Signal 403)

AF2

(Signal 405)

AF4

(Signal 407)

AF6

(Signal 409)

AF8

(Signal 411)

AF10

(Signal 413)

Auto GND

(Signal “-”)

- (Com - T) bd

orientation

Spare Spare Spare J1.10 J1.8 J1.6 J1.4 J1.2

Spare Spare Spare J1.9 J1.7 J1.5 J1.3 J1.1

Spare Spare LEM_M LEM_R LEM_A CET PWR USB VCC Data -

Spare Spare ASRU SW

GND

ASRU SW

GND

ASRU SW

GND

CET GND USB GND Data +

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Front View (Pin-out)

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2






Board Orientation Signal

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Pin 1 Pin 2 Pin 3

+ (24dc) - (Com) Signal 007 (Board Orientation)

Connector Pin-out (bottom - receiver)

Board Orientation Laser thru beam sensor

Signal NPN

Power +24V DC

Sense distance 300mm

Recommendation: Optex (economical), Keyence, Omron

Purposes:

1. Check that DUT is in correct orientation.

2. Check that DUT has stopped at the correct position.

Bottom Fixture

Top Fixture

DUT

Board Orientation Receiver

Board Orientation Transmitter

Brd

Stopper

Correct Orientation

DUT

Bottom Fixture

Top Fixture

Board Orientation Receiver

Board Orientation transmitter

Brd

Stopper

Incorrect Orientation

Board-Sit sensor

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Support

Plate

Connector (to PLC input)

Pin Signal

1 + (24dc)

2 - (Com)

3 Signal 315 (Board Sit)

Purpose: Check that DUT is seated flatly on the support plate.

Sensor Type: Micro switches / Low Beam Laser

Bottom Fixture

Top Fixture

Board-Align/Board-Sit position

Micro switches

Or sensors

PLC checks that board is fully seated on

fixture support plate before moving the

Press to engage in “All Probes” position

Molex Electronics Ltd

i3070 series 5i e9988e, 2 module in-line ict

Automotive