iacmi - the composites institute - gacc · pdf fileiacmi - the composites institute raymond....
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IACMI - The Composites Institute
Raymond. G. Boeman, Ph.D.Associate Director Vehicle Technology Areamanaged & operated by Michigan State University
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Manufacturing USA - Institutes
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Membership
149
Members 9 Charter
Representing
34 States
Industry, Academia & Government
Stakeholders
13 Premium123 Consortium4 Resource
Academia: 11
Association: 6
Government: 8
Large Enterprises: 45
Small to Medium-Sized Enterprises: 79
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Technical Focus on Advanced Composites &Structures
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Indiana: Innovative Design,
Predictive Modeling, and
Simulation Michigan:
Vehicles
Ohio:
Compressed
Gas Storage
Tennessee:
Composite
Materials
and Process
Technology
Colorado:
Wind Turbines
MARYLAND
DELAWARE
JERSEY
CONNRI
MASS
MAINEMONTANA
WYOMING
IDAHO
WASHINGTON
OREGON
NEVADA
UTAH
CALIFORNIA
ARIZONA
NORTH DAKOTA
SOUTH DAKOTA
NEBRASKA
COLORADO
NEW MEXICO
TEXAS
OKLAHOMA
KANSAS
ARKANSAS
LOUISIANA
MISSOURI
IOWA
MINNESOTA
WISCONSIN
ILLINOISINDIANA
KENTUCKY
TENNESSEE
MISSALABAMA
GEORGIA
FLORIDA
SOUTHCAROLINA
NORTH CAROLINA
VIRGINIA
WV
OHIO
MICHIGAN NEW YORK
PENN NEW
VT
NH
ALASKA
HAWAII
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Operating Model – Industrial Collaboration Spaces
Tennessee
Ohio
Colorado
Michigan
Indiana
Shared spaces catalyzing ideas, expediting R&D
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Design, Modeling and Simulation
Validation & Verification Capability Installed
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Materials and Processing Technology Area
Carbon Fiber Technology Center and The Department of Energy’s Manufacturing Demonstration Facility (MDF) at ORNL
Seamless interaction of students and staff between UT and ORNL/IACMI
Workforce development: Training and internships
Unique technical capabilities including Intermediate to large scale composite fabrication and discontinuous fiber processing
University of Tennessee, Knoxville Fibers and Composites Manufacturing Facility and Engineering and Annex
Plus…Materials
and Processing
Capabilities at
Vanderbilt and
University of
Kentucky Carbon Fiber Technology
Facility
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Compressed Gas Storage Technology Area
Performs basic and applied research, engineering services, and testing
Third in the U.S. in funded materials research
More than 460 professional research staff
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Wind Technology Area
Composites Manufacturing and Education Technology Facility (CoMet)
• Manufacturing space focused on composite manufacturing innovation
• 55’ x 200’ – 10,000 sq. ft.
• Adjacent to blade test facility
• Full-scale blade subcomponent manufacturing
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Vehicle Technology Area FacilitiesIACMI Vehicles
Scale-up Facility, DetroitComposites Vehicle Research
Center, Lansing
7,500 ft2
Characterization and Processing Laboratory
Over $5M in Equipment Full-time staff -3 professionals and 2 technicians
Supported by TARDEC• Composite Joining• Design & Manufacture• Impact Resistance• Multi-Functional Composites• Self-Diagnostic Composites• Structural Integrity
Full-scale RD&D facility• Injection Molding• Compression Molding• Prepreg • Tape layup• HP-RTM
Composites Materials & Structure Center, Lansing
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National Capabilities-MichiganVehicle Scale Up Facility in Corktown, Detroit
• Co-located with LIFT, 100K sqft total• Capitalization underway >$15M• Construction complete Q3/Q4 2017• Equipment coming online
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Laboratories (construction underway)
Analytical-wet lab Material preparation (e.g., mixing)
Materials CharacterizationFTIR, DSC/DMA, Microscopy, etc
Trimming, cutting, grinding, etc.
Intermediates & Preforming Lab (450 m2)Temperature & humidity controlled
Negative pressure & filtered return (carbon containment)
Pre-preg, tape lay-up, compounding
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Major equipment coming online
Compression PressSchuler Press: 4000T, 3.7m x 2.4m platen
Thermosets & Thermoplastic
Infusion, compression
In commissioning
Injection Molding CellMilacron Press: 3000T, 3m x 2.4m platen
1-10kg shot size, 3 – 275kg dryers
Robotic handling
Operational
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Additional equipment to be installed within 6 mons
12” Prepreg machine(August Delivery)
High-pressure RTM(Ordered soon)
Representative photo,vendor TBA
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Consigned Equipment
Plasma cleaning & coating(2 systems via LIFT)
Systems for rapid (induction) heat-cool for injection & compression
molding
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Tools currently available for project use
Tonneau cover (inner & outer)Ford Sport Trac
Saturn Fender Chevy Volt Battery Box
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Thank you!