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HV Substation Design:
Applications andConsiderations
Dominik Pieniazek, P.E.
IEEE CED Houston ChapterOctober 2-3, 2012
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Substation Basics Electrical Configuration Physical Design Protection and Controls
Design and Construction Coordination
Agenda
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Electrical System Substation - A set
of equipmentreducing the highvoltage of electricalpower transmissionto that suitable forsupply toconsumers.
Switching Station -A set of equipmentused to tie togethertwo or more electriccircuits.
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HV Substation Design: Applications and Considerations IEEE CED Houston Chapter 2012-2013
TRANSMISSION LEVEL VOLTAGES
765 kV 161 kV
500 kV 138 kV
345 kV 115 kV230 kV
DISTRIBUTION LEVEL VOLTAGES
69 kV 15 kV
46 kV 4.16 kV
34.5 kV 480 V23 kV
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Typical 138 kV Substation Four (4) Breaker Ring Bus w/ Oil Circuit Breakers
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Typical 138 kV Substation
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Typical 138 kV Substation
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230 kV Generating Substation Built on the side of a mountain
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230 kV Indoor Generating Substation
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765 kV Generating Substation Four (4) Breaker Ring Bus w/ Live Tank GCBs
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765 kV Generating Substation
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765 kV Generating Substation
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765 kV Generating Substation
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Relative Size of HV Power Transformers
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Relative Size of HV and EHV Power Transformers
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Relative Size of HV and EHV Gas Circuit Breakers
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Dimensions for 765 kV Installation
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Where Do I Start My Design?
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Electrical Questions to Address
Service Conditions? Location, Altitude
High and Low Mean Temperatures
Temperature Extremes
Wind Loading and Ice Loading
Seismic Qualifications
Area Classification
Contamination
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Primary System Characteristics? Local Utility
Nominal Voltage
Maximum Operating Voltage
System Frequency
System Grounding
System Impedance Data
Electrical Questions to Address
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Secondary System Characteristics? Nominal Voltage
Maximum Operating Voltage
System Grounding
Electrical Questions to Address
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Facility Load/Generation Characteristics? Load Type
Average Running Load
Maximum Running Load
On-Site Generation
Future Load Growth
Harmonic Loads
Electrical Questions to Address
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Equipment Ratings Insulation Requirements
BIL
Insulator and Bushing Creep
Minimum Clearances
Phase Spacing
Arrester Duty
Current Requirements Rated Continuous Current
Maximum 3-Phase Short-Circuit Current Maximum Phase-to-Ground Short-CircuitCurrent
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Contamination Levels
Physical Questions to Address
Multiplier applied tophase-to-ground voltage
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Physical Questions to Address
Typical Draw-Lead Bushing
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Power/Load Flow
Short-Circuit / Device Evaluation Device Coordination
Arc-Flash Hazard Assessment
Motor Starting, Transient Stability Insulation Coordination
Harmonic Analysis
Electrical Studies
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Substation Layout Considerations?
Available Real Estate
Substation Configuration
Necessary Degree of Reliability and Redundancy
Number of Incoming Lines Proximity to Transmission Lines and Loads
Physical Questions to Address
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Utility Requirements? Application of Utility Specifications Application of Utility Standards
Application of Utility Protection and Control Schemes
SCADA/RTU Interface
Metering Requirements
Communication/Monitoring Requirements Manned or Unmanned
Power Management/Trending
Fault Recording
Local & Remote Annunciation
Local & Remote Control
Automation
Communication Protocol
Other Questions to Address
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Other Studies / Field Tests
Soil Boring Results Foundation Design
Soil Resistivity Ground Grid Design
Spill Prevention, Control, and Countermeasure
(SPCC) Plans - Contamination Stormwater Pollution Prevention Plan (SWPPP) -
Runoff During Construction
Stormwater Management Detention Pond
Requirements
Other Questions to Address
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Major Factors in SubstationSelection
Budgeted Capital for Substation
Required Power (1 MVA, 10 MVA, 100 MVA)
Effect of Power Loss on Process and/or Safety
Associated Outage Cost (Lost Revenue)
Future Growth Considerations
Reliability Study
Estimate Cost of Alternate Designs
Determine Lost Revenue During Outages
Calculate Probability of Outage Based on Design
Compare Cost, Lost Revenues, and OutageProbabilities
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Electrical Configuration
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Single Breaker Arrangements Tap Substation
Single Breaker Single Bus
Operating/Transfer Bus Multiple Breaker Arrangements
Ring Bus
Breaker and a Half
Double Breaker Double Bus
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Reference: IEEE 605-2008
It should be noted that these figures are estimated for discussion purposes. Actual costs vary
depending on a number of variables, including:
Real Estate Costs
Complexity of Protective Relaying Schemes
Raw material costs
Local Labor Costs
Configuration Relative CostComparison
Single Breaker-Single Bus 100%120% (with sect. breaker)
Main-Transfer Bus 140%
Ring Bus 125%
Breaker and Half 145%
Double Breaker-Double Bus 190%
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Reference: Reliability of Substation Configurations, Daniel Nack, Iowa State University, 2005
Annual Fail Rate
Annual Outage Time
Average Outage Time
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Reliability Models
IEEE Gold Book
For high voltage equipment data is a genericsmall sample set
Sample set collected in minimal certain
conditions (i.e. what really caused the outage) Calculated indices may not represent reality
A great reference is John Propsts 2000 PCIC Paper "IMPROVEMENTS IN MODELINGAND EVALUATION OF ELECTRICAL POWER SYSTEM RELIABILITY"
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Tap Substation
Most Basic Design
Tapped Line is
Source of Power
Interrupting Device
Optional butRecommended
No Operating
Flexibility
Depending on utility voltage,
this device could be a fuse,circuit switcher, or circuit breaker
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Tap Substation
Most Basic Design
Tapped Line is
Source of Power
Interrupting Device
Optional butRecommended
No Operating
Flexibility
Fault at any locationresults in total
outage.
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Tap Substation
Pros
Small Plot Size
Low Initial Cost
Low Maintenance Costs
Cons
Line Operations Resultin Plant Outages
Multiple Single Points ofFailure Failure Points are in
Series Outages Expected Line Faults Cleared by
Others Low Maintainability
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Single Breaker Single BusSubstation
Basic Design One Circuit Breaker
per Circuit
One Common Bus
No OperatingFlexibility
Widely Used at
Distribution Level Limited Use at High
Voltage
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Single Breaker Single Bus
Pros
Each Circuit has Breaker
Only One Set of VTs
Required Simple Design
Cons Circuit Breaker Maintenance
Requires Circuit Outage Bus Fault Clears all Circuits Breaker Failure Clears all
Circuits Single Points of Failure
Between Circuits are inSeries
Expansion requires completestation outage
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Single Breaker Single BusLineFault
BusFault
FailedBreaker
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Operating/Transfer Buses withSingle Breaker
Similar to SingleBreaker Single Bus
Add Transfer Bus
Transfer Bus Switches
Normally Open Only 1 Circuit
Operated FromTransfer Bus
Widely Used inOutdoor DistributionApplications
Optional Tie
Operating Bus
Transfer Bus
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Operating/Transfer Buses withSingle Breaker
Pros Breaker Maintenance w/o
Circuit Interruption
Only One Set of VTs
Required
Cons More Costly with Addition of
Transfer Bus
Adaptable Protection is
Necessary
If Not Adaptable, Protection
Compromise During
Maintenance
Normal Operation Is SingleBreaker Single Bus
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Ring Bus
Popular at High Voltage
Circuits and BreakersAlternate in Position
No Buses per se
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Ring Bus
Pros
High Flexibility withMinimum of Breakers
Dedicated BusProtection not Required
Highly Adaptable
Failed Circuit Does Not
Disrupt Other Circuits Breaker Maintenance
w/o Circuit Interruption
Cons
Failed Breaker May
Result in Loss of Multiple
Circuits Physically Large With 6
or More Circuits
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Ring Bus
Line/Bus Fault Failed Breaker
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Breaker-And-A-Half More Operating Flexibility
than Ring Bus
Requires 3 Breakers forEvery Two Circuits
Widely Used at High
Voltage, Especially WhereMultiple Circuits Exist (e.g.
Generating Plants)
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Breaker-And-A-Half
Pros
Robust
Highly Expandable
Failed Outer BreakersResult in Loss of One
Circuit Only
Breaker Maintenancew/o Circuit Interruption
Cons
Cost
Physically Large
Failed Center BreakerResults in Loss of Two
Circuits
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Double Breaker Double Bus
Highly Flexible
Arrangement Two Buses, Each
Separated by Two
Circuit Breakers Two Circuit Breakers
per Circuit
All BreakersNormally Closed
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Double Breaker Double Bus
Pros
Bus Faults Do Not Interrupt
Any Circuit
Circuit Faults Do Not Interrupt
Any Buses or Other Circuits Failed Breaker Results in Loss
of One Circuit Only
Breaker Maintenance w/o
Circuit Interruption
Highly Expandable
Robust
Cons
Cost Two Breakers & Four
Switches per Circuit
Physical Size
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Physical Arrangement
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Spacing & Clearances
NEMA SG-6
Withdrawn, but still used by many
BIL Based
Provides
Bus spacings
Horn Gap Spacings Side Break Switch Spacings
Minimum Metal-to-Metal
Minimum Phase-to-Ground
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Spacing & Clearances
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Spacing & Clearances
IEEE 1427-2006 Guide for Electrical Clearances &
Insulation Levels in Air Insulated Electrical PowerSubstations
BIL/BSL Based
Rec. Phase-to-Phase
Min. Metal-to-Metal Min. Phase to Ground
Rec. Bus Spacings including Horn Gap
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Spacing & Clearances
IEEE 1427SG-6
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52.5
63
Min Ph-Gnd
Rec. Ph-Gnd
Min Ph-Ph
49
N/A
54
650 kV BIL Ex:
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Spacing & Clearances
BIL/Voltage Ratio
Table 8 shows the comparison between various maximum system voltages andBILs associated with these voltages. The comparison is intended ONLY toillustrate the ratio has decreased with use of higher system voltages.
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Spacing & Clearances
IEEE 1427-2006 What It Doesnt
Address Uprating (Discussion Only)
Wildlife Conservation
Shielding Effects Contamination Hardware & Corona Arcing During Switch Operation
Mechanical Stress Due to Fault Currents Safety
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Spacing & Clearances
NESC (ANSI/IEEE C2)
Safety Based Standard Installation and Maintenance Requirements
Stations
Aerial Lines
Underground Circuits Grounding Methods
NFPA 70E
Safe Working Clearances for Low and Medium-Voltage
Equipment
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Spacing & Clearances
NESC FenceSafetyClearance
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Spacing & Clearances
IEEE C37.32
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Typical 138 kV Substation Four (4) Breaker Ring Bus w/ Oil Circuit Breakers
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Spacing & Clearances
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Spacing & Clearances
Less-flammable liquids for transformers: fire point > 300 deg C
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Spacing & Clearances
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Spacing Affects Structural Design
Spacing & Clearances
Applied Forces
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Structural Requirements
pp ed o ces
Wind Ice Forces from Short-Circuit Faults
Design Considerations Insulator strength to withstand forces from short-circuit
faults Structural steel strength under short-circuit fault forces
(moments) Foundation design under high moments Ice loading, bus bar strength, and bus spans Thermal expansion and use of expansion joints
IEEE 605 IEEE Guide for Design of Substation Rigid-BusStructures
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Structural Design
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Structural Design
Bus Supports
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Structural Design
Bus Supports Short-Circuit Forces
Wind Loading
Ice Loading
Seismic Forces
Short-Circuit Forces
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Structural Design
Short Circuit Forces
Short-Circuit Forces
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Structural Design
Short Circuit Forces
Short-Circuit Forces
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Structural Design
Short Circuit Forces
Short-Circuit Forces
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Structural Design
Short Circuit Forces
Short-Circuit Forces
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Structural Design
Short-Circuit Forces
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Structural Design
Short-Circuit Forces
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Structural Design
Rated Continuous Current
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Current Ratings
Selected Ambient Base
Allowable Temperature Rise
Equipment Limitations
Interaction with Transmission Lines
Other Factors Wind
Ice Loading
Emissivity
IEEE 605-2008 is a great resource: Conductor Physical Properties
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Bus Design
Conductor Physical Properties
Conductor Electrical Properties
Examples of Calculations
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Station Physical Layout
Types of Substation Structures
Conventional (Lattice Structures)
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Station Physical Layout
( )
Angle (Chord & Lace) Members
Minimum Structure Weight
Requires Minimum Site Area
Stable and Rigid Construction
Requires Considerable Bolting & ErectionTime
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Conventional Design
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Conventional Design
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Conventional Design
Low Profile (Standard Extruded Shapes)
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Station Physical Layout
Wide Flange, Channel, Plates, Structural Tubing (Round,Square, Rectangular)
Short Erection Time
Aesthetical Pleasing
Most Sizes Readily Available Requires Greater Site Area
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Low Profile (tube)
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Low Profile (tube)
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Low Profile (tube)
C ti l L P fil
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Conventional Low Profile
Station Physical Layout
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Station Physical Layout
GIS (Gas Insulated Substation)
Maintenance
Equipment Removal
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Station Physical Layout
Equipment Removal Vehicle Mobility
Exterior Access
Common Designs
A-Frame or H-Frame
Lattice Wide Flange Structural Tubing
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Deadend Structures
Lattice, Wide Flange, Structural Tubing
Inboard or Outboard Leg Design
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Surge and Lightning Protection
Sh.
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Design Problems
Probabilistic nature of lightningLack of data due to infrequency of lightning strokes in substations
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Surge & Lightning Protection
g g Lack of data due to infrequency of lightning strokes in substations
Complexity and economics involved in analyzing a system in detail
No known practical method of providing 100% shielding (excluding GIS)
Common Approaches
Lower voltages (69 kV and below): Simplified rules of thumb andempirical methods
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Surge & Lightning Protection
g ( ) pempirical methods
Fixed Angle
Empirical Curves
EHV (345 kV and above): Sophisticated electrogeometric model (EGM)studies
Whiteheads EGM
Revised EGM
Rolling Sphere
Surge Protection (Arresters)
Use Arresters (Station Class)T f P i (Hi h Z C Hi h V R fl d
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Surge & Lightning Protection
Use Arresters (Station Class) Transformer Protection (High Z Causes High V Reflected
Wave)
Line Protection (Open End Causes High V Reflected Wave)
Systems above 169 kV Require Special Attention IEEE C62.22 IEEE Guide for the Application of Metal-
Oxide Surge Arresters for Alternating-Current Systems
Lightning Protection Strokes to Tall Structures; Strokes to Ground Frequency Isokeraunic Levels at Station Location
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Surge & Lightning Protection
q y Design Methods
Fixed Angles (good at or below 69 kV, generally appliedup to 138 kV)
Empirical Curves (not used widely)
Whiteheads EGM Revised EGM Rolling Sphere
Combination of Surge Arresters and Lightning ShieldingProvides Acceptable Levels of Protection
IEEE 998 IEEE Guide for Direct Lightning Stroke Shielding ofSubstations
A p r o p e r l y d e s ig n e d g r o u n d g r i d i s c r i t i ca l f o r p r o p e rs u r g e a n d l ig h t n i n g p r o t e c t i o n .
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Surge & Lightning Protection
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Surge & Lightning Protection
Fixed Angle Method
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Surge & Lightning Protection
Rolling Sphere Method
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Surge & Lightning Protection
Rolling Sphere Method
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Surge & Lightning Protection
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Grounding Considerations
Sh.
105
IEEE 80 IEEE Guide for Safety in AC SubstationGrounding
Safety Risks
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Grounding
Humans as Electrical Components
Soil Modeling
Fault Currents and Voltage Rise
Demands Use of Analytical Software NESC
Points of Connection
Messengers & Guys, Fences
Grounding Conductors, Ampacity, Strength, Connections Grounding Electrodes
Ground Resistance Requirements
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Grounding Exothermic
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Grounding Compression
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Grounding Mechanical
OBJECTIVES
To Identify Components of a Grounding SystemTo Review Key Design Considerations and Parameters
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Grounding Design
To Review Key Design Considerations and ParametersNeeded for a Grounding Analysis
To Review the Grounding Problem
To Identify Grounding Analysis Methods and Applicability
1. Assure that persons in or near anysubstation are not exposed to electric shock
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Grounding Objectives
substation are not exposed to electric shock
above tolerable limits.
2. Provide means to dissipate normal and
abnormal electric currents into the earth
without exceeding operating or equipment
limits.
1. High fault current to ground
2. Soil resistivity and distribution of groundt
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Cause of Electric Shock
currents
3. Body bridging two points of high potential
difference4. Absence of sufficient contact resistance
5. Duration of the fault and body contact
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Basic Shock Situations
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Simple Grid Design
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Protection & Control
115
One-Line Diagrams
h l d b bl h l
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The one-line diagram is probably the single mostimportant document in the substation designpackage.
The one-line diagram defines the designparameters and scope of the designa road map
One-Line Diagrams
Key elements that should be included on relaying
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Key elements that should be included on relayingone-lines
Substation Configuration Equipment Ratings
Design Parameters
Phasor Rotation Diagram
Delineation of Scope Provisions for Future Expansion
One-Line Diagrams
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One-Line Diagrams
DeviceFunction
Table
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Extent of Scope
Equipment
Provided by
Others
Future
Equipment
Phasor
Rotation
One-Line Diagrams
Modern microprocessor relays are fairly complex
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Modern microprocessor relays are fairly complex
Functionality typically can not be adequateillustrated between the one-line diagram andschematic diagrams
Creating Logic Diagrams is stronglyrecommended.
Protection & Control
Protection
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Protection
Fundamentals
Bus Transformers
Motors
Generators
Line & Circuits Control
Primary/Back-up Systems
Breaker Failure
Reclosing Pilot Systems & Communication Channels
A.C. FundamentalsPhasor Relationships
51N
5150
ia
ib
icia+ib+ic
Residual CT connection
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122
51
50
51
50
51G
Ia
IbIc
ia+ib+ic
Residual CT connection
Zero sequence CT
87B
Protected
Bus
IEEE Guide for the Application of Current
Transformers Used for Protective
Relaying Purposes - IEEE Std C37.110
Improperly
connected
CTs. 87B will
NOT operate
for bus faultas shown.
A.C. FundamentalsPhasor Relationships
51N
5150
ia
ib
icia+ib+ic
Residual CT connection
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123
51
50
51
50
51G
Ia
IbIc
ia+ib+ic
Residual CT connection
Zero sequence CT
87B
Protected
Bus
IEEE Guide for the Application of Current
Transformers Used for Protective
Relaying Purposes - IEEE Std C37.110
Properly
connected
CTs. 87B will
operate for
bus fault asshown.
A.C. Fundamentals
51
N
51
Nig51
N
51
Nig=0 ig
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124
51
50
51
NT
51
50
N N
Ig
ig
Ig=0
Ig=0
51
50
51
NT
51
50
N N
Ig=0
ig=0
Ig
Ig
ig
ig
Tap Substation
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125
Tap Substation
PhaseProtection- Overcurrent
Should 50elements be seton all relays?
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126
- Overcurrent
51
50
51
50
51
50
51
50
51
50
on all relays?
Tap Substation
PhaseProtection- Overcurrent
Should 50elements be seton all relays?
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127
Overcurrent
51
50
51
50
51
50
51
50
51
50
on all relays?
To low
impedance
circuit
(i.e.
downstreamswitchgear)
To high
impedance
circuit
(i.e. motoror xfmr)
Tap Substation
PhaseProtection- Overcurrent
Should 50elements be seton all relays?
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128
Overcurrent
51
50
51
51
50
51 51
on all relays?
To low
impedance
circuit
(i.e.
downstreamswitchgear)
To high
impedance
circuit
(i.e. motoror xfmr)
This configurationis not preferred.
Tap Substation Phase Protection
- Unit Differential- Overcurrent
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129
Cons- Lower selectivity
87
U
5151
5051
51
50?
51
50?
Pros- Lower cost
Tap Substation
Phase Protection- Full Differential- Overcurrent 87BL
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130
Overcurrent
Cons- Higher cost
BL
51
51
5051
51
50?
51
50?
87
BH
87
T
Pros- Higher selectivity
Tap Substation
Ground ProtectionGround coordination on each side of
the transformer are performed *
(*) relays measure phasequantities, but are often set tooperate for ground faults in the
zone of protection.
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131
51
N
87
G
51NT
51
N
51
N
51
N
51
N51G
50G
51G
50G87
BH
87
BL
p
independently
*
Secondary Selective Arrangement N.O. Tie
51
N
51
50
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132
51
P
N.O.
Relaying not shown
for clarity
51NT
Secondary Selective Arrangement N.O. Tie
51
N
51
50
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133
51
P
N.O.
Relaying not shown
for clarity
51NT
Secondary Selective Arrangement N.O. Tie
51
N
51
50
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134
51
P
Relaying not shown
for clarity
51NT
Secondary Selective Arrangement N.O. Tie
51
51
50
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135
51
P
Relaying not shown
for clarity
N
51NT
Secondary Selective Arrangement N.O. Tie
Why use partial differential or bus overload?
51 51
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136136
51
P
N
51
P
N
51
P
51
N
Secondary Selective Arrangement N.O. Tie
Why use partial differential or bus overload?
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Pros:
Use one (1) less relayEliminate one (1) level of coordination
Cons:
Require one (1) extra set of CTs on the tie breaker
Can not set 67 element on mains because currents are summed before the relay
Secondary Selective Arrangement N.C. Tie
87B1
51P
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138
67
N.C.
Relaying not shown
for clarity
Polarizing input not
shown for clarity
Secondary Selective Arrangement N.C. Tie
87B1
51P
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139
67
N.C.
Relaying not shown
for clarity
Polarizing input not
shown for clarity
Secondary Selective Arrangement N.C. Tie
87B1
51P
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140
67
N.C.
Relaying not shown
for clarity
Polarizing input not
shown for clarity
Bus Protection
Differential Protection
Most sensitive and most reliable
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Linear couplers do not saturate (no iron core)
Multi-restraint differential use restraint and variablepercentage slopes to overcome iron core deficiencies athigh currents
High impedance differential forces false differentials
through CTs and not relay
Bus Protection
Other Protection Methods
Instantaneous overcurrent
d
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Low impedance overcurrent
Not recommended to use parallel CT connection Relay cost is low, but engineering cost and application
considerations is high
Partial Differential
Only sources are considered Directional Comparison Blocking (Zone-Interlocking
Schemes)
Feeders communicate with sources
Use caution with directional relays as directional unit may
not operate properly on close-in hard three-phase faults
Bus Protection
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Current Differential
Voltage Differential Using Linear Couplers
Not Recommended
Bus Protection
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Current Differential
Voltage Differential Using Linear Couplers
Not Recommended
Bus Protection
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Current Differential with Restraint Elements
Voltage Differential using CTs
Current differential with restraint elements can be used
for many applications (bus, transformer, generator,
etc). The relay can account for different CT ratios
(great for retrofit installations). However, since each
CT has its own input, consider a 15 kV swgr
application with 10 feeders per bus:
(10+Main + Tie) x 3 = 36 current inputs!
Main draw back is the inability to
share the CT with different circuits.
Transformer Protection
Considerations Differential Protection
Different Voltage Levels Including Taps Mismatch Due to CT Ratios
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30 Phase Shift on Delta-Wye Connections
Magnetizing Inrush Overcurrent Protection
CT Performance During High-Current Faults
Transformer Type Delta-Wye Zig-Zag Grounding Transformer
Autotransformer with Delta Tertiary Phase-Shifting Transformer
IEEE Std C37.91 IEEE Guide for ProtectiveRelay Applications to Power Transformers
Motor Protection
Low-Voltage Protection
Time-delayed undervoltage (27)
Phase Rotation/Reversal Protection
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Not typically necessary
Negative Sequence Overvoltage Protection (47)
Time-delayed depending on amount of V2 Phase Unbalance/Negative Sequence Overcurrent (46)
Select curve below (I2
)2t= k damage curve
k = 40 generally considered conservative value
Out-of-Step Protection/Loss of Excitation
Power Factor Sensing (55)
Distance Relay
Motor ProtectionSource:
Schweitzer
SEL651A
Application
Guide
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Motor Protection
Abnormal Conditions
Faults in Windings
Excessive Overloads
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Reduction or Loss of Supply Voltage
Phase Reversal
Phase Unbalance
Out-of-step Operation (Synchronous Machines)
Loss of Excitation (Synchronous Machines)
Motor Protection
Phase Fault Protection
Differential
Core Balance CT
I t t O t
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Instantaneous Overcurrent
Ground Fault Protection
Zero Sequence CT
Locked Rotor Protection
Time Overcurrent Set below rotor damage curve
Distance Relay (Large Machines)
Overload Protection
Time overcurrent Set below stator damage curve
Thermal Protection RTDs
Primary & Back-up Protection
Primary/Back-up Protection Philosophy
Each protected component has two sets of protection
Each protection set is independent of the other
Failure of any one component must not compromise
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Failure of any one component must not compromise
protection DC Battery Systems
Single Battery System
Primary protection on different circuit from back-upprotection
Blown fuse or open DC panel breaker cannotcompromise protection
Battery itself is a single point of failure
Dual Battery System
Primary protection on different battery than back-up Battery is no longer single point of failure
Breaker Failure Protection
More common at high voltage
Communication assisted tripping required for line breakers(i.e. direct transfer trip)
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Typical Protection Logic
Trip signal received by breaker
Identical signal starts breaker failure timing
After a pre-set amount of time (6 cycles is common) andif current is still present in the breaker, then the breaker
has failed
Trip zones on either side of the breaker
Dedicated lockout relay used for tripping, transfertripping, fault recording, annunciation, and alarm
Breaker Failure Protection
Line/Bus Fault Failed Breaker
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Some considerations for protective
relay applications
Recommended References:
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IEEE Standard for Relays and Relay Systems Associated with Electric Power Apparatus IEEE C37.90
Transformer Protection IEEE Std C37.91Motor Protection IEEE C37.96
Bus Protection IEEE C37.97 (withdrawn)
Shunt Capacitor Bank Protect ion IEEE C37.99
Generator Protection IEEE C37.102
Automatic Reclosing of L ine Circuit Breakers for AC Distr ibut ion and Transmission Lines - IEEE Std C37.104
Shunt Reactor Protecction - ANSI/IEEE Std C37.109
Transmission Line Protection IEEE C37.113Breaker Failure Protection of Power Circuit Breakers IEEE C37.119
IEEE Buff Book
IEEE Brown Book
Applied Protective Relaying - Westinghouse
Other Considerations
Redundant DC power sources
SER and DFR (oscillography) default settings enableonly basic functionality at best case. Default settings
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y y g
by some manufacturers disable the SER and DFR.Synchronization of clocks
Integration of protective relays with other IEDs
Utilize outputs from non-intelligent devices as inputsto IEDs
Dont forget about test switches!!!
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Engineering & ConstructionCoordination
Sh.
156
Engineering Process
Electrical FoundationSite,
Building
Plans/Details
Conduit
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One-Lines &Specifications
Electrical
Plans/Details
Protection &
ControlSchemes
Relay Panel
Specifications &
Elevations
Foundation
Plans/DetailsGrading &
SPCC
Conduit
Plans/Details
Grounding
Plans/DetailsWiring Diagrams
Relay Settings
Construction Process
Foundation
InstallationSite Prep
Conduit
Installation
Grounding
Installation
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Building
Installation
Station Yard
Installation
Commission
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Supplemental Topics
Sh.
159
Future Expansion Possibilities
Tap to Ring
Build as Loop Tap
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Add switches to facilitate expansion Initial layout considerate of final ring bus configuration
Future Expansion Possibilities Ring to Breaker-And-A-Half
Build as elongated ring bus
Allows future bay installations (i.e. additional circuits, twoper bay
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Mixing Bus Arrangements
Example: Industrial
High-Voltage Ring Bus
Two Single Breaker
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162
g
Single Bus Medium-Voltage Systems withTie Breaker (a.k.a.Secondary Selective)
Variations
Variations Exist Swap Line and
Transformer
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163
Positions Add 2nd Tie
Breaker
Single Breaker Designs Breaker maintenance requires circuit outage
Typically contain multiple single points of failure
Little or no operating flexibility
Multiple Breaker Designs
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Conclusion
Breaker maintenance does not require circuitoutage
Some designs contain no single points of failure
Flexible operation
In general, highly adaptable and expandable
Questions?
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Sh.
165www.hv-eng.com
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Appendix
Sh.
166www.hv-eng.com
Example of low profile substationusing lattice structures
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Sh.
167
Example of conventional design
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Sh.
168
Base plates with grout
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Sh.
169
Installation leads to rusting at base of support
Base plates without grout
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170
Preferred Installation Method** Structural engineer should confirm base plate and anchor bolts are
sized properly
Verify proper phase-to-
ground clearanceo
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171
Vee Break vs. Vertical Break
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175
Arcing Horn Quick Break Whip
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176
High Speed Whip Magnetic Interrupter
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177
Load and Line Switcher