iar : french bioeconomy cluster · innovation drivers for the various players (agrifood, biotech,...
TRANSCRIPT
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IAR : FRENCH BIOECONOMY
CLUSTER
«What has been accomplished in
the bioeconomy in France?”
Jacky VANDEPUTTE, Biobased chemical
and biotechnology Project Manager
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IAR – COVERING THE FULL VALUE CHAIN
370+ members: large companies,
SMEs, start-ups, universities, RTOs, VCs, innovation agencies,local authorities
CROP
ALGAE
WOOD
MUNICIPAL WASTE
FOOD AGRI WASTE
INSECTS
MICROORGANISM…
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Our main mission
Connect the different actors of the bioeconomy value chains in
order to develop long-term collaborations
BIOREFINERIES CONCEPT AND BIOECONOMY
Source: Biobased Industries Consortium
France
1,9 millions jobs
Food /agri : 195 000 jobs
Turn Over : 300 billions €/y
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IAR’S STRATEGICAXIS
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LES MEMBRES DE LA COMMISSION BIOMOLECULES:
En bleu les acteurs membres actifs du « bureau » de la commission (jusque 2014) depuis ouvert à tous –En Gras les acteurs les plus actifs dans les commissions et Groupe de travail déclinés (hors participation aux journées techniques).
AGRO - FOOD Chemistry Biotechnology Process
Equipment
Applications Recherche & Transfert&
Association
ARD
AVRIL
CHAMTOR
CRISTAL UNION
IMPROVE
INEOS
ENTERPRISES
OLEON SAS
PIVERT SAS
PROCETHOL 2G
ROQUETTE FRERES
SOUFFLET GROUPE
TEREOS
UNGDA
VANDEPUTTE
OLEO
CHEMICALS
VIVESCIA …
ACTIVATION
AIR LIQUIDE
FRANCE
ARKEMA
AXENS
CREE
DEHON INVENTEC
INVENTEC
PERFORMANCE
CHEMICALS
LEFRANT RUBCO
NOPCO
NOVACAP
OMEGA CAT
SYSTEM
PCAS
PENNAKEM
SOLVAY
SPEICHIM
PROCESSING
SPR – SOCIETE
PICARDIE
REGENRATION
STRATOZ
SURFACTGREEN
TOTAL
WEYLCHEM
YPSO-FACTO
…
ABOLIS
AELRED
AJINOMOTO
FOODS
ALDERYS
ARBIOM
BGENE
CELODEV
GLOBAL
BIOENERGIES
LEAF
METABOLIC
EXPLORER
PILI BIO
PROTEUS
ROOT LINES
TECHNOLOGY
SYNGULON
TWB
VITO NV
…
ALFA LAVAL
BARRIQUAND
TECHNOLOGIES
THERMIQUES
BOCCARD
CHIMEX
DELTA NEU SAS
FLOTTWEG
GEA PROCESS
ENGINEERING
KADANT LAMORT
PROCESSIUM
SAIREM
…
MATERIA NOVA
EURODIA
NOVASEP PROCESS
LEBAS INDUSTRIES
IPSB
Coatings Cosmetics AGROPARISTECH
CEA
CENTRALE
SUPELEC
CBG
CHAIRE ABI
CRITT POLYMERE
EBI
ESCOM
EXTRATIS
FRCA C.A
INP PAGORA
ICMUB
IFMAS SAS
IFPEN
INRA
INSTITUT CHARLES
VIOLLETTE
IRDL (UBS)
ITERG
LA PAILLASSE
LRGP
NEOMA
SATT AXLR
SFR CONDORCET
SUP BIOTECH ECOLE
TERRES INNOVIA
UIC
UNILASALLE
UNIV LILLE 1
UPJV
UTC
UTT
VALAGRO
PROPSA
AC&CS GROUPE CRM
BOSTIK
LIFCO INDUSTRIE
LINEA COLLES
INDUSTRIELLES
…
BIOLIE
ALTINAT /
GREENTECH
GIVAUDAN
L’Oréal
LVMH
SENSIENT
COSMETIC
TECHNOLOGIES
SEPPIC
…
Lubricants Detergence
CONDAT
MOLYDAL
NYCO
…
BIO ATTITUDE
SALVECO
…
WOOD PAPER Modelisation Plant protection
NORSKE SKOG
Emin leydier…
BIOPTIMIZE
PROSIM
SNC LAVALIN
SYNSIGHT
…
ELEPHANT VERT
ROULLIER
SDP
…Waste Management
AFYREN
INERIS NORD
VEOLIA
ENVIRONNEMENT
Autres
ALGAE
ALGAE NATURAL
FOOD
ALGAMA
ALGOSOURCE
FERMENTALG
NOCARBON
SPIRIS
SUNOLEO
COLAS
DENIS & FILS
MICHELIN
PCA
SAFRAN
WOODOO
HARMONICA
PHARMA
…
INSECTS
ENTOMOFARM
INNOVAFEED
NEXTALIM
PROEARTH
PROTIFLY
YNSECT
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IAR’S REGIONS
Building on 2 strong agricultural regions• Over 5 million hectares dedicated to
agricultural production• 75% of the French sugar production• More than 2/3 of the French potato
production• 20+% of flax production• ...
To support the bio-baseddevelopment of more than 370 members everywhere in France (and beyond…)
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Innovation Drivers for the various players (agrifood, biotech, chemestry..)
BIOBASED CHEMICAL MARKETS – DRIVERS (2005)
➢ “Finding new outlets for the Agri-co-products - Anticipating the modifcation of the CAP (European commonagricultural policy) and development of biorefineries - Availability of a low cost bio-based material” (C5,sugar beetpulp, lignin glycerol due to biodiesel) Ex : propanediol or epichlhorydrine -
➢ INNOVATION : Taking advantage of the biomass composition in niche market and Providing new technical performance Ex : 2,5 FDCA - Production of a PET equivalent with improved performance (thermal resistance), polyethylene 2,5-furanedicarboxylate (PEF) - Sebacic acid - Production of high-performance polyamides (PA 10, PA 11)
➢ Growing awerness of the environnemtal impacts by customers and a way to differenciate their product thanks to « natural and good image of non food use biomass» Ex: Ethylene - Precursor for the production of polyethylene sold at a premium price as a result of its better environmental performance.
➢ Replacing hazardous chemical intermediates - Ex: Isosorbide - Production of isosorbide diester (substitute for phthalates PVC production)
➢ Anticipating the Rarefaction of fossil fuel and Increasing in Oil prices and risk of shortage - Strain on petro-based supplies, due to the use of shale gas in North America
➢ Ex : Butadiene - Isoprene Use of shale gas in North America crackers which do not allow currently to produce these two intermediates - However resurgence of old petro-based technologies which compete with bio-based.
ISO PROCESS - ISO PRICE , ISO PROPERTIES - ISO PRODUCT - OR BETTER
PERFROMANCE AND LOWER ENVRONMENTAL IMPACT
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BIOTFUEL (2G BIOFUELS)
2016 Compiègne
TERRALAB (SUSTAINABLE AND
INNOVATIVE CROPS PRODUCTION)
2015 Reims
PIVERT (PLANT BASED CHEMISTRY -
OILSEEDS) 2015 Compiègne
PROCETHOL 2G ( 2G
BIOFUELS) 2012 Bazancourt
BIODEMO (WHITE
BIOTECHNOLOGY)
2010 Bazancourt
IMPROVE (PROTEINS)
2014 Amiens
FRD (Plant fibers) 2012 Troyes
ARD (BIOTECH and
crops valorization)
2007 and 2015Bazancourt
CEBB EUROPEAN INSTITUTE
FOR BIOECONOMY AND
BIOTECHNOLOGY
(Training and research) 2015
Bazancourt
Bioeconomy
Park
2016 Bazancourt
OZONIA (OZONE
TECHNOLOGY) 2016 IPLB Beauvais
EXTRACTIS (BIOMASS
FRACTIONNATION) 1984 Amiens
CODEM (BIOBASED MATERIALS
FOR BUILDING) 2016 Amiens
BIOGAZ VALLEE
(BIOGAZ) 2016Troyes
BIOTFUEL (2G BIOFUELS)
2016 Dunkerque
Farms network AGRT (SUSTAINABLE AND
INNOVATIVE CROPS PRODUCTION) 2015 Estrées-Mons
SYNDIESE (2G
BIOFUELS)
2015 Bure Saudron
281 millions € investment> 500 direct jobsECOSYSTÈME D’INNOVATION IAR
IFMAS (BIOBASED
MATERIALS) 2015 Lille
9
PLATEFORME IMPROVE The first Open European platform dedicated to Plant based Proteins
Improve will accelerate innovations and will create new Technologies & functionalities for proteins
• To develop the positioning of partners and customers in the feed & food sectors.
• To create and develop new markets in high specialty chemicals (Cosmetics).
Economic and societal sector : EU Plant based Proteins are poorly valorised compared with US (Soya) - High growth potential - An alternative to actual animal proteins (which need 8 times less fossil energy) - To Diversify and complete the actual offer in vegetable proteins exclusively based on Soya
Strong identified needs in R&D : Actual limited industrial innovation competences - A number of existing Technological Breakthrough
Work package
1 Extraction of native soluble proteins, evaluation of their properties and functionnalities
2 Agregation, reticulation, assembling and interactions between proteins and with polysaccharids
3 Controled Enzymatic Hydrolysis and sampling of specific fractions
4 Evaluation of biological properties and action
5 Proteins modifications (chemical, enzymatic and thermochemicals)
6 Social and economical aspects
© SAS PIVERT 2018
Mission
Développement de solutions
❖ Innovantes
❖ Performantes
❖ Industrielles
❖ Biosourcées
© SAS PIVERT 2018
Positionnement de la SAS PIVERT
▪ Un programme de recherche pluriannuel qui alimente le « pipe » d’innovation (Budget = 60+ M€)
▪Une plateforme de développement industriel pour la montée en échelle des procédés : équipements de pré-traitement de la biomasse, chimie, biotechnologie…
▪Des partenariats de développement pour l’industrialisation des technologies et l’accès au marché
© SAS PIVERT 2018
Offre commerciale
▪Des solutions innovantes
pour
– La nutrition et santé des
plantes
– Les additifs industriels
– L’alimentation animale
(additifs)
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TEACHING APPLIED R & D INDUSTRY
BIOREFINERY RESEARCH AND INNOVATION
A center of excellence in biotech teaching, with leading engineering schools
An open Biotech platform, from lab-scale to demonstration scale
A Technology center welcoming new start-ups
BRI: Biorefinery Research Innovation
CRISTAL UNION,
CRISTANOL, VIVESCIA,
SICLAE, CHAMTOR,
IAR OPEN INNOVATION PLATFORMS
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Our services in favor of innovation
IAR CLUSTER
Boost your competitiveness through innovation Assistance in setting up projects
Inform for better decisionsBusiness intelligence platform for biobased products and processes
Develop your networks and markets
International support
Access to private fundingAccompanying the fundraiser
Accelerate the commercialization of your biobased
Internet data base to promote biobased products
(www.agrobiobase.com)
280 Collaborative R&DI Projects – global budget : 1,7 Milliards €
500 Millions
IAR DO brazil (2014)
10 collaborations
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Databases
TREMPLIN
Configurable and
customizable home interface
through an editorial style
www.iar-tremplin.com/membres
Demonstration tool for
testing content
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• Easy search throughmarket approach
• 400+ products
www.agrobiobase.com
SHOWCASE OF BIO-BASED PRODUCTS
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FRENCH BIOECONOMY STRATEGY
• January 18th 2017 , established by the Ministries of agriculture, environment, industry, and research and stakehodlers of the whole value chain the french bioeconomy strategy between 2018 – 2020
• Give a framework and tools for sustainable development of the bioeconomy taking intoconsideration the availability of biomass on the territory.
• With an action plan dedicated in 2018-2020 on Non food Uses. 5 Axis: Improving the knowledgeon bioeconomy - Promoting the bioeconomy and the bioproducts - Creating the necessaryconditions to facilitate the demands and offers -Producing, mobilizing and transformation of the biomass - Lift bareers and mobilising finance
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FRENCH BIOEOCONOMYACTION PLAN (2018 –2020) - (5 AXIS)
Improving the knowledge on bioeconomy• Developping Scientific Congress on Bioeconomy • Promoting of the ONRB National Observatory on biomass with a CST, • Launching a prospective study - state of the art on blue economy (biomass coming from marine and freshwater
fish, algae), • Improving LCA Methodology for the bioeconomy value chains completed with social and economic LCA at territory
Level• Putting Bioeconomy on the national education• Creating Interdisciplinarity: Chaire on Bioeconomy on social and economics impacts• Evaluating the bioressource on overseas territory and especially endemic species with biotechnology potential• Assessing the new non food outlets on agriculture value and income and competitivness of the food sector
Promotion of the bioeconomy and the bioproducts• Communication campaign targetting consumer and Citizen. sensitizing on environmental and territories challenges• Label ‘biobased Product » based on CEN/TEC/41 biobased content with for each range of products with specific
rate and taking onto account the envronmental performance• Promoting the databases on biobased products – AGROBIOBASE• Website on bioeconomy with exemples projects on biotechnology marine and applications• A roadshow with a house with all products made from biomass• Awards of Bioeocnomy• The week of the Bioeconomy and open house day• Olympic Games village on biobased materials
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FRENCH BIOEOCONOMYACTION PLAN (2018 –2020)
Create the necessary conditions to link the demands and offers• Campaign on each range of products for the players (specifications) targetting industrial association,
federation• Helping used of biobased product with norms and insurance (PTR, demo plant, Life laboratory,
European technology Verification » - Faisability• Business convention upstream and downstream• Good Practices dissemination through collaborative action• Large retail outlets Meeting • Specific valorization on whool and skin of ovine…leather cow…animal …fibers, hemps and Linseed,
overseas biomass
Produce, mobilize and transform the biomass• Biomass Sustanability - Equipement and datas on harverst - Intermediary plantation for energy supply
Sustainable Energy
Lift bareers and mobilising finance• National Governance on bioeconomy, adopt legislation and rules dedicated to bioeconomy, • Strategy with the different ministery, reform to facilitate the public purchase (hospital , school)
mobilizing financement of PAC, end of life alert, reduce legislation hurdles on methanisation, acessto bank garantee, promoting BBI, Including Bioeconomy in different call ANR and PIA3 (cartography), call PIA dedicated on advanced Biofuels, and for captive fleets, discussion withterritories implementation, create a europeean strategy, certification of biomass, bioinspired …
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Biobased chemical and industrial Biotechnologies
STRATEGIC AREA BIOMOLECULES
Matériaux
Formulation et Additifs
Chemical
Interdemidiates
Polymers
Addtives
Formulation
Process
Cosmetic
Crop
Protection
Materials
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Biobased Chemical and Industrial Biotechnology
MARKET DATAS
ADEME « Marché actuel des produits biosourcés et évolutions 2020 et 2030 » - déc 2014 -
Estimation des tonnages pour les différents secteurs.
Biobased Market
▪ Cosmetic is the main application
sector (market share 50%)
▪ Biodegradable or Medium
Performance polymers are
targeted niche market
▪ Coating market is quite dynamic
▪ Speciality chemical niche
market : biolubricants, solvents,
surfactants
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Afterthe boomingPhase of biobasedchemicaland biotechnology
1) 2007-2014 : a booming industry
2) 2014 - today : the disillusionment ?
What are the feedbacks ?
3) Future : slope of enlightenment ?
How to choose the right target
molecule ?
Today ?
DESILLUSIONMENT PERIOD….
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Is it the end of the first period Biobased chemistry and biotech
BANKRUPCYANNOUNCEMENTS….
RENOVIA Glucaric acid, adipic, Hexamethylene DiamineVERDEZYNE : Dodecanoic AcidGEVO Isobutanol, paraxylen
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5 Main strategic Area : BIOMOLECULES
ROAD MAP BIOMOLECULES
▪Development of chemical intermediates and High value molecules
▪Construction of a cascade of process: pretreatment,fonctionnalisation, purification adapted to a wide range of biomass
▪Identification and production ingredients and additives targettingvery high concerned substances (REACH)
▪Promotion of biobased chemical and formulation biobasedproducts
▪Prooving the economical and environnemental interest ofbiobased product
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Axis 1 - Development of chemical intermediates and High value molecules
ROAD MAP BIOMOLECULES
Biobased Trees/applications
Identification of the most
interesting biobased
intermediate and molecules
Under tension
High Value Molecules
IsobutèneButadiène
Isoparraffines
Muconique
Chitosan
Drop In
Méthionine
▪Physical, chemical, thermal and biotechnologytransformation of biomass▪ Glucides, Lipides, Proteines, Lignines, metabolites 2aires▪ Unsuall Biomolecules or bi (tri)fonctionnal▪ Additives: rheology agents , flame retardant, plastizisers, superabsorbent..
French players postionning
Innovation
Isosorbide
Oxygenated
Caroténoïdes
ColorantsDHA
Epichlorhydrine
1,2 propanediol
Glycolique
Tartronique
MPG
Succinique
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Axis 2 - Construction of a cascade of process: pretreatment, fonctionnalisation, purification adapted to a wide range of biomass
ROAD MAP BIOMOLECULES
• Adaptating the process to biomass :
• Physical and chemical process (catalyse, reactions media, activations, molécules, variability and impurities)
• Biotechnology process : microorganisms and enzymes, hybride catalysis
• Down stream processing (DSP) : purification of a blend of molecules
• Identification of Scale-up bottlenecks (génie des procédés) « from the laboratory dream to the real industrialarea »
• KEY and Emerging Technologies (BIOKET), coupling technology, intensified process – future plante –green chemicals
Organosolv
Explosion à la vapeur - AFEX
Flash détente
Gazéification
Liquéfaction Hydrothermal
Pyrolyse
Torréfaction
Pretreatment Biomass
CEP (Champs Electriques Pulsés)
CO2 supercritique
DEHT (Décharges électriques de haute Tension)
Détente Instantannée Contrôlée
Eau Subcritique
Electrodyalyse
CPC (Chromatographie Partage Centrifuge)
Micro onde
Ultrasons et Sonochimie
Extrusion Reactive
Ionisation
Microreacteur
Photochimie
Plasma
Synthesis intensification Extraction - purification
Modelisation
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ROAD MAP BIOMOLECULES
Axis 3 - Identification and production ingredients and additives targeting very high concerned substances (REACH)• Sheets VEGEREACH – substitution of very high concerned molecules
(phtalates, silicones, parabenes, isocyanates…)• Promotion of predictive tools on toxicity and ecotoxicity
Axis 4 - Promotion of biobased chemicals and formulation help of biobasedproducts• Agrobiobase• Workshop on Formulation of biobased products – cross fertilisation • Formulation tools, datas bases and Modelisation structure properties
▪Axis 5 - Prooving the economical and environnemental interest ofbiobased product
• IAR LCA and methodology coupled with MTD (best available technology)
Main strategic Area : BIOMOLECULES
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The production capacities are mainly concentrated in North America for newmolecules and Asia for more mature molecules
A WORLD WIDE MARKET COMPETITION
• The highest TRL products have a very strong manufacturing presence in Asia
45 % Manufacturing Biobased chemical in China, 30
% USA, 15 % Europe, 10 % Brazil.
. Because of a lack of incentive policies, the share of
European production capacities is stagnating despite the
installation of many new pilot sites.
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Top Value Added
Chemicals From
Biomass (DOE,
2004)
10 years
A complete analysis of the last 10
years evolutions (2015)
- 52 molecules studied, with
biomass and processes related :
- DOE biobased intermediates
- DOE biobased derivatives
- Polymer
- New molecule
- 300 stakeholders identified and
production capacities associated,
- 142 charts and tables
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At the end of 2014 – the big picture
2007-2014 : A BOOMING INDUSTRY
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Pilot and demonstration unit building
2007-2014 : A BOOMING INDUSTRY
▪ On average between 2007 and 2014:
1,75 new molecule per year onpilot scale
0,25 new molecule per year ondemonstrator
9 pilot or demonstrator peryear (ethanol 2G including)
• Main interesting intermediate andderivates selected in the DOE study(2004) are produced to pilot scale
New molecule on demonstrationscale
New molecule on pilot scale
New pilot and demonstrationunits
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IAR FRENCH PLAYERS – Scaling up - From pilot to Flagship
BIOBASED CHEMICAL INTERMEDIATES
BIOBUTYRIC
VALORIZATION BIOBUTYRIC ACID, coproduct 1,3 PDO
fermentation process
Process METABOLIC EXPLORER :
1,3 PDO, coproduct
BIOBUTYRIC market: fragrances, polymers, Foodsaromae: 50 000 MT - 75 M $
/ Y (1500 $/y) tonne
BioButadiene ISOSORBIDE Isobutene - Met
Catalytic Process
(Project BIOButterly)
Michelin
Applications : syntheticrubbers (60 % world production for tyre)
10,4 Mt/an
Shift naphta to gas => Tension on butadiene price
Sorbitol dehydratation
(Project BIOHUB)
ROQUETTE
Applications :plastiziserPC, PU, PE…BPA
alternative… Polycarbonate Isosorbide
Catalytic oxydation of Isobutene into
Methymetacrylate
(Project BIOMA +)
Global Bioenergie
Arkema
Applications : Coating , ciment…
shortage need increasecapacities in Europe
SOLVAY : Epichlorydine – sebasic PA 6,10
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ROQUETTE - World largest production of isosorbide
EX : PERFORMANCE BIOBASED MATERIAL
High performance
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FRENCH PLAYERS – Scaling up - From pilot to Flagship
BIOBASED CHEMICAL INTERMEDIATES (2)
Glycolic
Catalytic Process to convert glycerol to Glycolic acid
(Project GENESYS)
PIVERT
Application : polyglycolic or biocompatibles polymers as PLGA [i.e., poly(lactic-co-
glycolic acid)],
Polymer Market > 500 000 T ; solvents and ink
(fluidifiantes properties) ; • cosmetic
MethylTHF Succinic Carotenoids
FURFURAL AS A BUILDING BLOCK
(Projects)
Applications: MeTHFSolvents , produced from
agricultural by-products
FFA : China (70%) - 150000 MT/year, 65 units - Rép
Dominicain (11%) - 1170 $/t
Biosuccninc
(Projet Acosite)
ROQUETTE
Scaling up ARD (BIOAMBER)
Optimization of CAROTENOIDS production
(Project DEINOCHEM).
DEINOVE
Market Carotenoïds : Dying
and antioxydantes
1,8 billions $ (2019)
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Biobased Products coming from Projects IAR
INNOVATION BIOMOLECULES
BioSolvents
DEGREASING ECOFRIENDLY SOLVENT
(Projet DELTA 3).
Versatile / Multifunctions:
Solvent - Dégreassing - Tar -
- Depolluating
BioLubrificants Biobased Resines Biobased Coating
« LUBA 18 »
(Projet AGROLUB)
Range of lubricants extremepression for the metal work
Range of resinesunsaturated polyester
ENVIROGUARD®
(Project Acosite)
Estetic® BioAir
(Project Sorago)
Coil coating
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Afyren scaling up - 70 000 liters
AFYNERIE
Afyren has realized proof of concept in validating its technology
for a volume 70 000 litres at Cristal Union à Clermont-Ferrand,
from some tonnes of sugar coproducts to hundred Kg of biobased
carboxylic acid for nutrition, chemestry and cosmetic: acide
acetic, propionic, butyric, isobutyric, valeric, isovaleric
caproïc.
fermentation de 3 m3,
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1,3 PDO / Acid Butyric Metabolic Explorer Plant
NEXT PLANT –LONG WAY FROMLABTO REAL INDUSTRY
V.0 2007 V.1 2010 V.2 2014 V.3 2017 V.4 2020
Lab strain(pure
glycerol)
Metabolicengineering
(clostr acet) ana continuous
Industrialstrain (crude
glycerine)
Coproduction AB – Effluent treatments
Continuousimprovment
Development of process separation and purification (Processium)Design
Plant Phase 1 :
5 KT PDO + 1 KT AB
for 2020 on Carling – 25 M€
COPRODUCTION BUTYRIC ACIDDecrease 40 % DCO
Acces to specific market
WASTE WATER TREATMENT
- Biogas- Ammonium Sulfate as fertilizer
20 % OPEX
Cost competitive
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Highly functional and chiral platform molecule Levoglucosenone
THE NEXT BIOBASED BUILDING BLOCKS
In partnership with:
2014 – today : some companies have high exposure to oil price
Shale gas
Low exposure – most of time biomass is competitive
High exposure to oil price –biomass can be competitive
Drop in
New functionnalities
No exposure – biomass isvery competitive
Exposure to oil price
Very High exposure to oil price –biomass theoretically no competitive
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Strategy after 12 years development / low price oil
DEVELOPPING TOGETHER THE BIOECONOMY
➢ Targetting Chemical Intermediates, preferently very High concerrned molecules replacement, oxygenated and high value biomolecules which cannot be effectively accessed from petrochemical feedstocks, with a wide range of valuable chemicals, which can be obtained by minimal steps
➢ Developping the Second Generation of biomolecules derivatives based on mature chemicalintermediates (going back to the laboratory)
➢ Finding new properties of materials made with biobased chemicals (modelisation - relation structure/ properties from chemical intermediates to material performance)
➢ Keep on opening the chemical intermediates outlets, formulation additives, and working on positionning the Biobased derivatives properties (solvent or surfactants cartography) /vs oilproduct
➢ Future Process : think about hybrid catalysis, but also the process and scaling up…
➢ Still Catalytic Process to update from biomass (ex: cellulose derivatives for cosmetic applications)
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PROJECTS SUMMARY 2017Projects with IAR Label / financed project
• 35 Projects with IAR Label• 33 Projects Funded (Budget 106 M€)
within 2 BBI Success rate : 80 % (ANR compris)
PROJECTS LABELLISED et FINANCED (since 2005)
• Nbre projects labellised et financed : 270
• Budget: 1,7 Milliards €
• Public founding : 572 Millions €
• Publications : 714
• Patents : 186
• Products et process : 106
Répartition par Projets Financés 2017 (en nombre)
REGION12%
FUI3%
ANR ET ANRT25%
GRAINE21%
PROJETS STRUCTURANTS
21%
EUROPE18%
REGION FUI ANR ET ANRT GRAINE PROJETS STRUCTURANTS EUROPE
BIOMOLECULES43%
BIORAFFINERIE3%
INGREDIENTS24%
METHANISATION6%
RESSOURCES BIOLOGIQUES
15%
MATERIAUX BIOSOURCES
9%
BIOMOLECULES BIORAFFINERIE
INGREDIENTS METHANISATION
RESSOURCES BIOLOGIQUES MATERIAUX BIOSOURCES
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INNOVATION AXIS –PROJECTFINANCED IN 2017 (EXAMPLES)
• Exploration strategy and valorization of the biomass biomolecules: Algaes (Projets I-chem algae, SPIRAL G et ZYMALGO), Forest (Projet Extraforest)
• New biobased chemical (Projet OPTISOCHEM, isobutene 2G ou EBONITE) - high value market (SINAPUV, antiUV cosmetic ou Crytose cages)
• Development of high performance biobased materials and recycling (Project BITUME 2 .0 bitume based on plant oil recycling
• Fish protein with insectes (PROTEIN)
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BBI
PROJET SPIRALG
Production of phytocyanin from the Spirula Arthospira sp. Revisiting the sourcing, the extraction and the co-valorization of the whole algae in the frame of an industrial biorefinery concept and a business model strategy
• Demonstration plant -10 MT of phycocyanin per year / 100 MT world market
• Blue chemical colorants authorized are toxic, look for natural solutions, 4 China competitors with bigger production capacity, any producer in Europe, already approved by FDA and EC and sold for food and cosmetics and pharmaceuticals
Coordinator : Greensea (34 -extraction and separation treatment and drying of phycocyanin)
•Partners : MICROLIFE (spirulina) - ALGAIA (valorization of the coproducts) - MIAL (LCC,valorization of the coproducts) - UCD (LCA)
Budget : 5,6 M€ – Finance: 4,05 M€ - Period : 4 years
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ADEME - GRAINE
PROJET ZYMALGO
Algae Biorefinerie : microalgae valorization by biocatalytic green process
• Thesis LIBio BIOLIE on the structural diversity of microalgae walls• Aquaous Enzym Extraction of High Value Molecules (with if necessary microwaves,
ultrasons to increase yield). Energy cost Reduction (no need to dry biomass), low environnemental impact
• High through put Screening of enzym cocktails (hydrolysis^parietal compounds) adapted of microalgaes and extracts required
• Production of innovative extracts (thanks to enzyms) for cosmetic market
Coordinator : BIOLIE (technologie d’extraction enzymatique brevetée)
Parteners : University of Lorraine (Laboratoire d’ingénierie des biomolécules)
Budget : 600 562 € – fund: 327 955 € - Duration : 3 year
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AAP « Innovation et investissements pour l’amont forestier » du MAAP
PROJET EXTRAFOR_EST
Wood Extractibles from Est Forest– Socio-economical assessment of a value chain to valorize the chemical deversity of wood
extractibles…. not well known ...
– Species: sapin, épicéa, chêne, Douglas... Terpen and phenolic family (lignanes, flavonoïdes, stilbènes, tanins…) … anti-oxydative, antimicrobial properties…applications pharmaceutic, cosmetic, nutraceutic...
– Variability assessment of the extractibles in trees and industrials coproducts (mobilisable)
– Animation – Promotion - dissemination
Coordinator : UMR 1092 INRA-AgroParisTech - Laboratoire d'Etude des Ressources FOrêt-Bois
(Nancy)
Partners : LERFOB et le LERMAB, l’IGN (Institut Géographique National), le LEF (Laboratoire
d’économie forestière ; INRA Grand-Est) et le LOSI (Laboratoire d’optimisation des systèmes industriels de l’UTT).
Budget : 1 M€ – Finance: € - Duration : 3 year
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ADEME - AAP Chimie du végétal et matériaux biosourcés
PROJET SYLCHEM
Démontrer la viabilité technico-économique d’un procédé de traitement de la biomasse végétale
• Demo Plant 5 000 T / year of biomass at Golbey
•To convert wood and paper into chemical : succinique, lactique, propylène glycol, polyols….
•Additionnal to the Project BBI SYLFEED, production of proteins for aquaculture with lignocellulose (10,9 M€ Arbiom)
Coordinator : ARBIOM (scale-up du procédé de valorisation de la biomasse végétale et développement des produits biosourcés)
Partenaires : NORSKE SKOG ( biomass supply and Demo to Golbey) - Prayon (recycling phosphoric acid)
Soprema (conversion lignine en polyols)
Budget Global : 22 M€ – Aide Demandée : 4 M€ - Durée : 3 ans
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ANR
PROJET SINAPUV
(Bio)synthesis and study of physico-chemical/biological properties of sinapoylmalate analogues: non-toxic and biobased anti-UV compounds for cosmetics industry•Anti-UV compounds represent a huge market in the cosmetics industries for their capacity to protect humans from sun damages. Market size sun protection = 100 000 T.
•Unfortunately, current anti-UV compounds used in cosmetics (e.g., octinoxate) are made fromfossil oil, very high concerned biomolecules and allergens .
•Development of similar to malate sinapoyl. With anti UV-B properties, but not enoughquantitity for plant extraction way - Synthesis of sinapics acids and sinapoyl malates by biotechnology and DSP step
Coordinator : Chaire ABI (51)
Parteners : UMR INRA AGROPARITECH MICALIS (biologie synthèse) – INSERM U1194 (Perturbateur endocrinien)– Abolis BIotech (91) – Givaudan Active Beauty (95)
Budget Global : 2 197 724 € – Financement : 738 946 € - Durée : 4 ans
Octinoxate
Anti UV
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ADEME - GRAINE
PROJET BITUME2.0
Development and characterisation of a biobased binder to replace bituminunen oil source, using biomass coproducts-
• For the formulation of road and roof materials with recycling Raw Materials (Food and oilplant refineries coproducts)
• Scientific challenge : imitate the properties of bituminen : liquide> 100 C, viscoelasticity -20 C et 60 °C,…
• Using process hydrothermal liquefaction to transform biomass in hydrophobic compounds. • And Chemical process to increase molecular weight and viscosity of oil plant derivatives.
Porteur : COLAS (78- leader mondial de la construction routière)
Partenaires : Ifsttar (44-acteur majeur de la recherche sur les liants pour le génie civil), CEISAM (Univ Nantes chimie et caractérisation des matériaux), ITERG (modifications chimiques des coproduits huileux) - CEA Liten (développement Liquéfaction Hydrothermal)...
Budget : 890 773 € – Aide Demandée : 399 905 € - Durée : 3 ans
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Examples Biobased Product and Process Bioinspired
BIOBASEDAND BIOINSPIRED INNOVATION
When the sea light us !
Biomimetism approach to
hydrolyse biomass Efficiently
Efficient Bionic agitator
for mixing fluids !
Anti-reflective coating
made from sucrose
Worm protein
Cybernose !
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Anf if we did not need electricity to make light ?
GLOWEE, THAT ISTHE SEAWHICH LIGHT US ?
•90 % sea microorganisms, algaes, Jellyfish, squid, fish….Bioluminescence, chemical reactionregulated by a gene, which allow Light …
•Gene put in a Bacteria and plastic shell with it nutritionnal liquid…end of life
•Market : Soft Light, with no connections, for Shop windows, urban landscape, eventcommunications…
•Regulation : Prohibition illumination of non residential building !