ibic engineering services brochure selected
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An ISO 9001 : 2000 Company
>> Engineering Services
Engineering for a better world
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Company Mission Statement
Our mission is to provide engineering services of the highest quality and standard
at a fair price. We strive to work towards being the leading single point engineering
service provider in the field of process plant engineering, covering all disciplines
and associated services.
We wish to achieve this by establishing long-term client relationships through
commitment to their objectives and providing them with the best custom
engineering services and solutions. We are committed to excel in the field of
engineering services by continuously updating our technologies, improving
competence of our employees and being price-competitive while at the same time
delivering the highest quality of service.
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Services Offered
Basic Engineering
Detailed engineering
3D modeling
Intelligent P & ID
Piping Stress Analysis
Procurement Assistance
Process Simulation
Process Equipment
Design
Inspection Services
Project Planning &
Management
Erection Supervision
Commissioning Assistance
Technologies
Alcohol and Alcohol
Derivatives
Isocyanates and
Nitroaromatics
Other Technologies
Biostil 2000 technology
for Ethanol (Alcohol)
Ethylene from Ethanol
Ethylene Oxide and Glycols
Ethyl and Butyl AcetateAcetaldehyde
Acetic Acid
Acetic Anhydride
Nitroaromatics
Toluene Di Isocyanate (TDI)
Meta Diphenylmethane
Isocyanate (MDI)
Aniline
Nitric Acid Plants (WNA
and CNA)
Waste Acid Recovery and
Concentration
Evaporation Plants
Crystallization Plants
Hydrogen Peroxide
About Us
Established in 1976, IBI Chematur (Engineering and Consultancy) Ltd. is a
joint venture company promoted in association with Chematur Engineering AB
(Sweden) and is a part of the Chematur Engineering Group.
We are an ISO 9001:2000 certified company, focused on providing high-
quality and cost-effective engineering services. Our scope of work ranges from
technical know-how and basic engineering to detailed engineering and set-up
services for chemical process plants.
Over the years the name IBI Chematur has become synonymous with quality
and reliability. Situated in Mumbai close to the international airport, with a
workforce of over 100 skilled engineers and 1300 sq. meters of developed
office space we have executed numerous projects both in India and abroad.
We work seamlessly with our international clients through high-end ITinfrastructure with features such as a 2 Mbps leased line connectivity, server
sharing and advanced tools such as web conference.
As a part of our continuing efforts to enhance and improve our technologies,
we are in the process of setting up a state of the art R & D facility at Mumbai.
The Research Center will specifically look into ideas on renewable energy and
Green chemicals.
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EDA Engineering Design Automation
IBIC Engineering (a division of IBI Chematur Ltd.) provides plant design services for the chemical process industry.
We widely use the acclaimed SmartPlant suite of software by Intergraph, a sophisticated engineering toolset that
generates an intelligent and efficient output.
The engineering information gives benefits in terms of accuracy, reduced costs, and quick turnaround time. IBIC
Engineering's Engineering Design Automation (EDA) Department provides the following services:
Intelligent 3D Plant Modeling (PDS & SP3D)
Our 3D modeling services cover all plant engineering disciplines such as
equipment, structural, civil, piping, electrical, instrumentation, and HVAC. These
services can be offered using software such as SmartPlant 3D (SP3D), Plant Design
System (PDS) and PDMS.
Deliverables: General Arrangement Drawings (GADs), Isometric Drawings (ISOs),
Material Take Off (MTO).
2D Conversion Services
SmartPlant P&ID services (SPPID)
SmartPlant instrumentation (SPI Formerly INtools)
SmartPlant Electrical (SPEL)
AutoCAD / Smart Sketch / Microstation
The entire SmartPlant suite of software is monitored and controlled through SmartPlant Foundation, an informationmanagement system. Foundation minimizes human error and saves project cost and time significantly.
Intelligent P&IDs Using SmartPlant P&ID
The Process and Instrumentation Diagram (P&ID) is the fundamental source of
information that is needed in all phases of a plant's lifecycle. The consistent data
transmission from P&IDs is critical to any project. We offer services in
designing/drafting intelligent P&IDs as per international standards and in
maintaining the As-Built status of the P&IDs
Deliverables: Line list, Valve list, Equipment list, Instrument list.
SmartPlant Electrical (SPEL)
One of the basic necessities of any chemical plant is stable electrical power. We
address the requirement of creating, modifying, managing and documenting
electrical engineering for the entire plant life cycle using advanced software such as
ETAP and SmartPlant Electrical.
Deliverables: Electrical Equipment Indices, Cable Schedules, Cable Take Offs
(BOM), Electrical Load List, Load per MCC, Power Distribution Board schedules
(PDB)
SmartPlant Instrumentation (SPI)
Instrumentation is considered to be the sensory system of a chemical plant. It is needed to obtain data essential in
performing several activities such as control, quality assessment, production accounting and failure detection.We
undertake total project instrumentation and control work, using SmartPlant Instrumentation, in compliance with ISA
standards.
Deliverables: Instrument Index, Loop wiring diagrams, Hook-up drawings.
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Engineering Services
Process Equipment Design
Process equipments include pressure vessels, heat exchangers, distillation
columns, storage tanks, silos etc. Design of such equipment is carried out in
compliance with international and local codes such as ASME, API, TEMA, BIS etc.
We offer services such as equipment design, review of process data, detailed
engineering (based on the basic design package), preparation of enquiry
specifications, analysis of vendor bids, technical recommendations for order
placement and review of vendor documentation. Approval from third party inspection
authorities can also be arranged.
Software: PV Elite, Tank, AutoCAD, MicroStation, Intergraph SmartSketch
Process Simulation Services
For complex processes, simulation is often necessary to develop the most cost
effective solution. IBIC Engineering has the expertise to optimize all aspects of
process design and develop a comprehensive front end engineering design
(FEED)/ Basic Engineering package.
We undertake scale-up, modeling and estimation work from bench scale to
commissioning as well as troubleshooting of chemical process plants. IBIC
Engineering uses the latest process simulation software for accurate results.
Software: Aspen, ChemCAD, Prosim, Bjac for Heat Exchanger Design.
Rotary and Package Units
We have a specialized team for Rotary and package items which works on
preparation of enquiry specifications, technical Recommendations, Technical order
specifications and review & approval of vendor documentation for such packages.
Project Planning & Management
The IBIC Engineering service spectrum ranges from Concept to Commissioning.
This covers all aspects including project planning and management using highly
efficient project control and monitoring tools.
Our project management service is tailored to the clients' specific needs, giving
them the flexibility to optimize their project schedule with respect to cost, time and
available resources. We are well equipped to handle the entire project, right from
grass root level.
Software: Primavera, MS Project.
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Procurement Assistance
We provide Procurement assistance services such as short listing likely and competent vendors, floating enquiries,
technical and commercial evaluation of offers, negotiation with vendors, preparation of purchase orders and in
assisting placement of orders. Extensive use of our global database helps in identifying competent vendors world
over to minimize project cost.
Inspection Services
IBIC Engineering provides Inspection services such as inspection at vendor
workshops, stage-wise & final inspection of static and rotary equipments, ensuring
inspection by statutory authorities and inspection and witnessing performance tests
for proprietary items such as pumps, blowers, motors etc.
Our team of engineers are highly qualified with expertise in inspection as per
international codes and standards such as BIS, BS, ASME, TEMA, DIN, API, JIS and
NACE.
We also provide on-site quality control services for mounted vessels, tankages,
structural erections and on-site fabrication of large equipment.
Commissioning Assistance
We provide assistance during commissioning of the process plants. Our team of
process, electrical and instrumentation engineers are well conversant with pre-
commissioning and commissioning procedures including troubleshooting activities
required during this phase of the plant.
Site Supervision
We offer site management and supervision services during the erection phase of the
plant. Our engineers at site ensure complete interpretation and implementation of
the design produced during the engineering phase to actual erection of the plant.
We also assist the client in obtaining all statutory approvals from the concernedauthorities with respect to the work done.
Piping Stress Analysis
We undertake Piping Stress analysis covering all stresses such as those related to
static and dynamic loading due to effects of gravity, temperature changes, internal
and external pressures, changes in fluid flow rate and seismic activity. High-end
engineering software are used to ensure the safety of piping, piping components,connected equipment and the supporting structure.
Software: CAEpipe, Plant Design System (PDS), SmartPlant 3D, Pelican Forge
Support Modeller
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Software Expertise
Process
ProSimChemCAD
Aspen
Bjac for Heat Exchangers Design
Smart Plant P&IDs (SPPID)
Piping
Microstation
Smart Sketch
Intergraph's Plant Design System
Smart Plant 3D (SP3D)Pelican Forge Support ModellerPiping Stress Analysis
CeaserCaepipe
MechanicalPVElite
TANK
Civil
Stad-ProTekla Steel
ElectricalSmart Plant Electrical (SPEL)CGLUXETAP
InstrumentationSmart Plant Instrumentation (INtools)
Project and Planning
PrimaveraMS-Project
Major Clients
Gujarat Narmada Valley Fertilizers Co. Ltd.
Gujarat Alkalies and Chemicals Ltd.
SNC Lavalin
Deepak Fertilizer and Petrochemicals Ltd.
Callidus Technologies
Rallis India Ltd.
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Global Presence
IBIC Engineering(A Division of IBI Chematur Ltd.)
IBI House, Chimatpada, Marol Naka
Andheri-Kurla Road, Andheri (East)
Mumbai - 400 059.
P: +91-22-2850 5152
www.ibichematur.com
Chematur Engineering ABBox 430, SE-691 27 Karlskoga
Sweden
www.chematur.se
Weatherly Inc.1100 Spring Street NW, Suite 308
Atlanta, GA 30309, USA
Chematur Ecoplanning Oy
Pohjoisranta 11, POB 78
FI-281 01 Pori, Finland
Plinke GmbH
Kaiser-Friedrich-Promenade 24
DE-61348 Bad Homburg, Germany
Chematur Engineering AB
Branch Office Asia/Pacific
21st Floor, New World Tower 1
18 Queen's Road Central
Hong Kong