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SERVICE MANUAL VHF MARINE TRANSCEIVER

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Page 1: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

SERVICEMANUAL

VHF MARINE TRANSCEIVER

1-1-32, Kamiminami, Hirano-ku, Osaka, 547-0003, JapanS-13716IZ-CD

© 2001 Icom Inc.

Page 2: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

INTRODUCTION DANGER

This service manual describes the latest service informationfor the IC-M402 VHF MARINE TRANSCEIVER at the time ofpublication.2 versions of the IC-M402 have been designed. This servicemanual covers each version.

MODEL

IC-M402

VERSION

USA

USA-1

SYNBOL

BLACK

WHITE

ORDERING PARTS

Be sure to include the following four points when orderingreplacement parts:

1. 10-digit order numbers2. Component part number and name3. Equipment model name and unit name4. Quantity required

<SAMPLE ORDER>

1110003200 S.IC TA31136FN IC-M402 MAIN UNIT 5 pieces8810006050 Screw Icom screw E7 IC-M402 Chassis 10 pieces

Addresses are provided on the inside back cover for yourconvenience.

NEVER connect the transceiver to an AC outlet or to a DCpower supply that uses more than 16 V. This will ruin thetransceiver.

DO NOT expose the transceiver to rain, snow or any liquids.

DO NOT reverse the polarities of the power supply whenconnecting the transceiver.

DO NOT apply an RF signal of more than 20 dBm (100mW)to the antenna connector. This could damage the trans-ceiver's front end.

REPAIR NOTES

1. Make sure a problem is internal before disassemblingthe transceiver.

2. DO NOT open the transceiver until the transceiver is dis-connected from its power source.

3. DO NOT force any of the variable components. Turnthem slowly and smoothly.

4. DO NOT short any circuits or electronic parts. An insulat-ed turning tool MUST be used for all adjustments.

5. DO NOT keep power ON for a long time when the trans-ceiver is defective.

6. DO NOT transmit power into a signal generator or asweep generator.

7. ALWAYS connect a 40 dB to 50 dB attenuator betweenthe transceiver and a deviation meter or spectrum ana-lyzer when using such test equipment.

8. READ the instructions of test equipment thoroughlybefore connecting equipment to the transceiver.

To upgrade quality, anyelectrical or mechanical parts andinternal circuits are subject to change without notice orobligation.

Page 3: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

SECTION 1 SPECIFICATIONS

SECTION 2 INSIDE VIEWS2-1 IC-M402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12-2 HM-127 (OPTIONAL UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

SECTION 3 DISASSEMBLY INSTRUCTIONS

SECTION 4 CIRCUIT DESCRIPTION4-1 RECEIVER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-2 TRANSMITTER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24-3 PLL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34-4 DSC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44-5 LOGIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44-6 POWER SUPPLY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44-7 PORT ALLOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

SECTION 5 ADJUSTMENT PROCEDURES5-1 PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15-2 PLL ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25-3 TRANSMITTER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-35-4 RECEIVER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

SECTION 6 PARTS LIST 6-1 IC-M402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16-2 HM-127 (OPTIONAL UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66-3 HM-129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

SECTION 7 MECHANICAL PARTS AND DISASSEMBLY7-1 IC-M402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17-2 HM-129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-37-2 HM-127 (OPTIONAL UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

SECTION 8 SEMI-CONDUCTOR INFORMATION

SECTION 9 BOARD LAYOUTS9-1 VR-A BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-19-2 VR-B BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-19-3 HM-129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-19-4 LOGIC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-29-5 MAIN UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-49-6 HM-127 (OPTIONAL UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6

SECTION 10 BLOCK DIAGRAM

SECTION 11 VOLTAGE DIAGRAM11-1 LOGIC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-111-2 MAIN UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-211-3 HM-127 (OPTIONAL UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-311-4 HM-129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-4

TABLE OF CONTENTS

Page 4: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

1 - 1

SECTION 1 SPECIFICATIONS

‘‘ GENERAL• Frequency coverage : 156.025–157.425 MHz (Tx)

156.050–163.275 MHz (Rx)

• Mode : 16K0G3E (FM)16K0G2B (DSC)

• Usable channels : All USA, international and Canadian channelsplus 10 weather channels

• Power supply requirement : 13.8 V DC ±10 % (negative ground)

• Usable temperature range : –20˚C to +60˚C; –4˚F to +140˚F

• Frequency stability : ±10 ppm (–20˚C to +60˚C; –4˚F to +140˚F)

• Current drain (at 13.8 V DC) : Transmit at 25 W 6.0 A (approx.)Receive max. audio 1.2 A (approx.)

• Antenna impedance : 50 Ω (nominal)

• Input impedance (MIC) : 600 Ω• Output impedance (Audio) : 4 Ω• Dimensions (projections not included) : 153(W)×67(H)×141.6(D) mm; 6(W)×25⁄8(H)×53⁄5(D) in

• Weight : 900 g; 2 lb

‘‘ TRANSMITTER• Output power (at 13.8 V DC) : High 25 W

Low 1 W

• Modulation : Variable reactance frequency modulation

• Maximum frequency deviation : ±5.0 kHz

• Frequency error : ±10 ppm

• Spurious emissions : 70 dBc

• Adjacent channel power : 70 dB

• Residual modulation : 40 dB

• Audio harmonic distortion : Less than 10% at 60% deviation

• Audio frequency response : +1 dB to –3 dB of 6 dB octave from 300 Hz to 2500 Hz

‘‘ RECEIVER• Receive system : Double conversion superheterodyne system

• Intermediate frequencies : 1st 21.7 MHz2nd 450 kHz

• Sensitivity : 0.32 µV at 12 dB SINAD

• Squelch sensitivity : 0.32 µV

• Adjacent channel selectivity : 70 dB

• Spurious response : 70 dB

• Intermodulation rejection ratio : 70 dB

• Hum and noise : 40 dB

• Audio output power (at 13.8 V DC) : 4.5 W typical at 10% distortion with an 4 Ω load

• Audio frequency responce : +1 dB to –3 dB of –6 dB octave from 300 Hz to 3000 Hz

Specifications are measured in accordance with TIA/EIA-603

All stated specifications are subject to change without notice or obligation.

Page 5: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

1 - 2

*1 Low power only, *2 Momentary high power, *3 Receive only

NOTE: Channels 3, 21, 23, 61, 64, 81, 82 and 83 CANNOT be used by the general public in USA waters.

CAN

21A

22A

23

24

25

26

27

28

60

61A

62A

64

64A

65A

66A*1

67

68

69

70*3

71

72

CAN

73

74

77*1

78A

79A

80A

81A

82A

83

83A

84

85

86

87

88

CAN

01

02

03

04A

05A

06

07A

08

09

10

11

12

13*1

14

15*1

16

17*1

18A

19A

20*1

21

‘‘ VHF MARINE CHANNEL LIST

USA

01A

03A

05A

06

07A

08

09

10

11

12

13*2

14

15*2

16

17*1

18A

19A

20

20A

INT

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15*1

16

17

18

19

20

21

Transmit

156.050

156.050

156.100

156.150

156.150

156.200

156.200

156.250

156.250

156.300

156.350

156.350

156.400

156.450

156.500

156.550

156.600

156.650

156.700

156.750

156.800

156.850

156.900

156.900

156.950

156.950

157.000

157.000

157.050

Receive

160.650

156.050

160.700

160.750

156.150

160.800

156.200

160.850

156.250

156.300

160.950

156.350

156.400

156.450

156.500

156.550

156.600

156.650

156.700

156.750

156.800

156.850

161.500

156.900

161.550

156.950

161.600

157.000

161.650

USA

21A

22A

23A

24

25

26

27

28

61A

63A

64A

65A

66A

67*2

68

69

70*3

71

72

INT

22

23

24

25

26

27

28

60

61

62

63

64

65

65A

66

66A

67

68

69

70*3

71

72

Transmit

157.050

157.100

157.100

157.150

157.150

157.200

157.250

157.300

157.350

157.400

156.025

156.075

156.075

156.125

156.125

156.175

156.175

156.225

156.225

156.275

156.275

156.325

156.325

156.375

156.425

156.475

156.525

156.575

156.625

Receive

157.050

161.700

157.100

161.750

157.150

161.800

161.850

161.900

161.950

162.000

160.625

160.675

156.075

160.725

156.125

160.775

156.175

160.825

156.225

160.875

156.275

160.925

156.325

156.375

156.425

156.475

156.525

156.575

156.625

USA

73

74

77*1

78A

79A

80A

81A

82A

83A

84

84A

85

85A

86

86A

87

87A

88

88A

INT

73

74

77

78

79

80

81

82

83

84

85

86

87

88

Transmit

156.675

156.725

156.875

156.925

156.925

156.975

156.975

157.025

157.025

157.075

157.075

157.125

157.125

157.175

157.175

157.225

157.225

157.275

157.275

157.325

157.325

157.375

157.375

157.425

157.425

Receive

156.675

156.725

156.875

161.525

156.925

161.575

156.975

161.625

157.025

161.675

157.075

161.725

157.125

161.775

157.175

161.825

157.225

161.875

157.275

161.925

157.325

161.975

157.375

162.025

157.425

Channel No. Frequency (MHz) Channel No. Frequency (MHz) Channel No. Frequency (MHz)

WX01

WX02

WX03

WX04

WX05

Transmit

Receive only

Receive only

Receive only

Receive only

Receive only

Receive

162.550

162.400

162.475

162.425

162.450

WX06

WX07

WX08

WX09

WX10

Transmit

Receive only

Receive only

Receive only

Receive only

Receive only

Receive

162.500

162.525

161.650

161.775

163.275

Frequency (MHz) Frequency (MHz)Weatherchannel

Weatherchannel

‘‘ WX CHANNEL LIST

Page 6: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

SECTION 2 INSIDE VIEWS

2 - 1

• MAIN UNIT

• FRONT UNIT

2-1 IC-M402

Reference oscillator(X2: CR-659)

VCO circuit

FM IF IC(IC1: TA31136FN)

2nd IF filter(FI3: ALFY450E)

1st mixer(Q1:3SK272)

Antenna switching circuit

1st IF filter(FI1,FI2,: FL-310)

YGR amplifier(Q11: 2SC3268)

DSC decoder(IC6: NJM2211M)

AF power amplifier(IC9: LA4425A)

Pre-driver(Q10: 2SC3775 3)

PLL IC(IC2: MPD3140GS)

EEPROM(IC2: HN58X2432TI)

VR-A board

VR-B board

MAIN MPU(IC1: HD6473847RH)

System clock(X1: CR-691)

Speaker

Reset IC(IC6: NJM2211M)

LOGIC board

Page 7: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

2 - 2

• TOP VIEW

• BOTTOM VIEW

2-2 HM-127 (OPTIONAL UNIT)

LCD(DS1: A0119)

CPU(IC1: µPD789405AGK-A30-9EU)

Data buffer circuit

System clock(X1: CSTCC4.91MG)

8V regulator(IC6: TA7808F)

Dimmer circuit

Reset IC(IC7: S-80928ANMP)

MIC amplifier(IC4: NJM2125F)

5V regulator(IC5: TA78L05F)

Volume IC(IC3: M62429FP)

AF/MIC switch(IC9: TC4W53FU)

AF amplifier(IC2: TA7368F)

Page 8: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

SECTION 3 DISASSEMBLY INSTRUCTIONS

3 - 1

• REMOVING THE CASE

1 Unscrew 6 screws, A.Note: When replacing the screw, 10–12 kg of torque MUST

be applied to ensure water resistance.

• REMOVING THE MAIN UNIT

1 Unsolder DC cable (4 points) and antenna connector, B (2 points), as shown below.

2 Unscrew 2 screws, C, and 6 screws, D, to remove theMAIN unit.

A

C B

D

2 Slide the case free of the chassis in the direction of thearrow.

Page 9: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

4 - 1

4-1 RECEIVER CIRCUITS4-1-1 ANTENNA SWITCHING CIRCUIT

(MAIN UNIT)The antenna switching circuit functions as a low-pass filterwhile receiving and as resonator circuit while transmitting.The circuit does not allow transmit signals to enter receivercircuits.

Received signals enter the MAIN unit from the antenna con-nector and pass through the low-pass filter (L13, L14,C106–C109, C111). The signals are then applied to the RFcircuit via the antenna switching circuit (D15, L15, C197,C198).

4-1-2 RF CIRCUIT (MAIN UNIT)The RF circuit amplifies signals within the range of frequen-cy coverage and filters out-of-band signals.

The signals from the antenna switching circuit pass througha tunable bandpass filter (D19, L16, L17, L19, L20,C199–C204, C206–C210) where the object signals are ledto the RF amplifier circuit (Q27).

The amplified signals at Q7 are applied to the 3-stage tun-able bandpass filter (D20, L21, L22, L24, L25, C213–C218,C220–C224) to suppress unwanted signals and improve theselectivity. The signals are then applied to the 1st mixer cir-cuit.

4-1-3 1ST MIXER AND 1ST IF CIRCUITS(MAIN UNIT)

The 1st mixer circuit converts the received signal to a fixedfrequency of the 1st IF signal with a 1st LO (VCO output) fre-quency. By changing the 1st LO frequency, only the desiredfrequency will be passed through two crystal filters at thenext stage of the mixer.

The signals from the RF circuit are mixed with the VCO sig-nals at the 1st mixer circuit (Q1) to produce a 21.7 MHz 1stIF signal.

The 1st IF signal is applied to two crystal filters (FI1, FI2) tosuppress out-of-band signals and is then amplified at the IFamplifier (Q2). The amplified signal is applied to the 2ndmixer circuit (IC1).

4-1-4 2ND IF AND DEMODULATOR CIRCUITS(MAIN UNIT)

The 2nd mixer circuit converts the 1st IF signal to a 2nd IFsignal. A double superheterodyne system (which convertsreceive signals twice) improves the image rejection ratio andobtains stable receiver gain.

The FM IF IC (IC1) contains the 2nd local oscillator, 2ndmixer, limiter amplifier, quadrature detector, and noisedetector circuits, etc.

The 1st IF signal from Q2 is applied to the 2nd mixer sectionof IC1 (pin 16), and is mixed with a 21.25 MHz 2nd LO sig-nal generated at the PLL circuit using the reference fre-quency (21.25 MHz) to produce a 450 kHz 2nd IF signal.

The 2nd IF signal from IC1 (pin 3) is passed through theceramic filter (FI3), where unwanted signals are sup-pressed, and is then applied to the 2nd IF (limiter) amplifierin IC1 (pin 5). The signal is applied to the FM detector sec-tion in IC1 for demodulation into AF signals.

The FM detector circuit employs a quadrature detectionmethod (linear phase detection), which uses a ceramic dis-criminator (X1) for phase delay to obtain a non-adjusting cir-cuit. The detected signal from IC1 (pin 9) is applied to the AFcircuit.

SECTION 4 CIRCUIT DESCRIPTION

Mixer

16

Limiteramp.

2nd IF filter450 kHz

PLL ICIC3

X221.25 MHz

X1

(21.25 MHz)

RS

SI

IC2 TA31136F13

1st IF (21.7 MHz)from the IF amplifier (Q2)

"SQL" signal to the CPU (LOGIC board; IC1,pin 90)

11109

8 7 5 3

AF signal "DET"

R5

Squelch leveladjustment pot

(R16)

217 16

Activefilter

FI2

Noisedetector

FMdetector

C25

C26

C24

C28

R20

R18

R17

C27

R15

R21

C20

R19

R14

• 2ND IF AND DEMODULATOR CIRCUITS

Page 10: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

4 - 2

4-1-5 AF AMPLIFIER CIRCUIT(MAIN AND FRONT UNITS)

The AF amplifier circuit amplifies the detected signals todrive a speaker. The AF circuit includes an AF mute circuitfor the squelch.

AF signals from IC1 (pin 9) are applied to the de-emphasiscircuit (R101, C140). The de-emphasis circuit is an integrat-ed circuit with frequency characteristic of –6 dB/octave.

The integrated signals pass through the high-pass filter(Q21, R96–R100, C138, C139) to suppress unwanted lowernoise signals.

The filtered signals are applied to the AF mute circuit (IC5A),and then passes through the [VOLUME] control (VR-Aboard; R1) via the “VOL1” signal. The signals are applied tothe AF power amplifier (IC9, pin 1). The output signal fromIC9 (pin4) drives the internal (external) speaker.

4-1-6 SQUELCH CIRCUIT (MAIN UNIT AND LOGIC BOARD)

A squelch circuit cuts out AF signals when no RF signals arereceived. By detecting noise components in the AF signals,the squelch circuit switches the AF mute switch.

A portion of the AF signals from the FM IF IC (IC1, pin 9)pass through the squelch adjustment pot (R16), and arethen applied to the active filter section (IC1, pin 8). Theactive filter section amplifies and filters noise components.The filtered signals are applied to the noise detector sectionand output from pin 14 as the “SQL” signal. The “SQL” sig-nal is applied to the CPU (LOGIC board; IC1, pin 90). TheCPU analyzes the noise condition and outputs the “RMUM”,“RMUTS” signals to toggle the AF mute switches (IC5A,IC5B).

4-1-7 WEATHER ALERT DECODER CIRCUIT(MAIN UNIT AND LOGIC BOARD)

When the weather alert function is activated and a 1050 Hzalert tone from an NOAA weather radio broadcast isreceived, the IC-M402 emits beep tones and indicates flash-ing “ALT” on the display to inform of an emergency weatherreport on the air.

AF signals from the FM IF IC (IC1, pin 9) pass through thelow-pass filter (Q28) via the “DET” signal, and are thenapplied to A/D port of the CPU (LOGIC board; IC1, pin 88)as “WXDEC” signal. The CPU has the tone decoder func-tion. When a 1050 Hz signal is detected by software decode,the CPU (LOGIC unit; IC1) controls beep tones and the“ALT” indicator.

4-2 TRANSMITTER CIRCUITS4-2-1 MICROPHONE AMPLIFIER CIRCUIT

(MAIN UNIT)The microphone amplifier circuit amplifies audio signals with+6 dB/octave pre-emphasis from the microphone to a levelneeded at the modulation circuit.

The AF signals from the microphone are amplified at themicrophone amplifier (IC7B) via the analog switch (IC4A, pin1). A capacitor (C159) and resistor (R121) are connected tothe amplifier to obtain the pre-emphasis characteristics.

The amplified signals are applied to the IDC amplifier (IC7C,pin 9) and are passed through the splatter filter (IC7D) tosuppress unwanted 3 kHz or higher signals. The filtered sig-nals are then applied to the modulation circuit.

4-2-2 MODULATION CIRCUIT (MAIN UNIT)The modulation circuit modulates the VCO oscillating signal(RF signal) using the microphone audio signals.

Audio signals from the splatter filter (IC7D) pass through thefrequency deviation adjustment pot (R138) and are thenapplied to the modulation circuit (D2, D3, D4) to change thereactance of D2, D3, D4 and modulate the oscillated signalat the VCO (Q5, Q6).

4-2-3 DRIVE AMPLIFIER CIRCUIT (MAIN UNIT)The drive amplifier circuit amplifies the VCO oscillating sig-nal to a level needed at the power amplifier.

The VCO output is buffer-amplified by Q7 and Q9, and isthen applied to the Tx/Rx switch (D6). The transmit signalfrom the Tx/Rx switch is amplified to the pre-drive (Q10) andYGR (Q11) amplifiers to obtain an approximate 300 mW sig-nal level. The amplified signal is then applied to the RFpower amplifier (IC3).

4-2-4 POWER AMPLIFIER CIRCUIT (MAIN UNIT)The power amplifier circuit amplifies the driver signal to anoutput power level.

IC3 is a power module which has amplification output capa-bilities of about 35 W with 300 mW input. The output fromIC3 (pin 4) is passed through the antenna switching circuit(D10) and is then applied to the antenna connector via thelow-pass filter.

AFMUTE HPF

IC9

External SP

Internal SP(LOGIC board)

HVS

PWRAMP

"DET" signal from theFM IF IC (IC1, pin 9)

de-emphasiscircuit

R101

C140

(VR-A board)

• AF AMPLIFIER CIRCUIT

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4 - 3

4-2-5 APC CIRCUIT (MAIN UNIT)The APC circuit stabilizes transmit output power.

The RF output signal from the power amplifier (IC3) isdetected at the power detector circuit (D8, D9, L12) and isthen applied to one of the differential amplifier inputs (Q15,pin 5) via the High/Low control circuit (R71, Q16). Theapplied voltage controls the differential amplifier output(Q15, pin 2) and the bias voltage control (Q12). Thus theAPC circuit maintains a constant output power.

4-3 PLL CIRCUITS4-3-1 GENERALThe PLL circuit provides stable oscillation of the transmit fre-quency and receive 1st LO frequency. The PLL circuit com-pares the phase of the divided VCO frequency to the refer-ence frequency. The PLL output frequency is controlled by acrystal oscillator and the divided ratio of the programmabledivider.

IC2 on the MAIN unit is a dual PLL IC which controls bothVCO circuits for Tx and Rx, and contains a prescaler, pro-grammable counter, programmable divider, phase detector,charge pump, etc.

The PLL circuit , using a one chip PLL IC (MAIN unit; IC2),directly generates the transmit frequency and receive 1st IFfrequency with VCOs. The PLL sets the divided ratio basedon serial data from the CPU on the LOGIC unit and com-pares the phases of VCO signals with the reference oscilla-tor frequency. The PLL IC detects the out-of-step phase andoutput from pins 8 for Tx and Rx. The reference frequency(21.25 MHz) is oscillated at X2 (MAIN unit).

4-3-2 TX AND RX LOOP (MAIN UNIT)The generated signal at the VCO (Q4, Q5, Q6, D1–D4)enters the PLL IC (IC2, pin 2) and is divided at the pro-grammable divider section and is then applied to the phasedetector section.

The phase detector compares the input signal with a refer-ence frequency, and then outputs the out-of-phase signal(pulse-type signal) from pin 8.

The pulse-type signal is converted into DC voltage (lockvoltage) at the loop filter (R29–R31, R41, C41, C42, C50,C51), and is then applied to varactor diodes (D3, D4) of theVCO to stabilize the oscillated frequency. The lock voltagefrom the loop filter is amplified at the buffer amplifier (Q7)and then applied to the RF circuit.

T5

D8 D9

L12

"TMUT" signal from the CPU(LOGIC board; IC1, pin 83)

HV

1

2 3

4

HI/LO

"TXDET" signal to the CPU (LOGIC board; IC1, pin 92)

Q12Q15

Q14

Q16

C93

R69

R70

Q11YGRamp.

RF signalfrom PLL to antenna

RF detectorcircuit

APC control circuit

Power moduleIC3

R74

R73

R71

Shift register

PrescalerPhasedetector

Loopfilter

Programmablecounter

Programmabledivider

X221.25 MHz

21.25 MHz signal to the FM IF IC (IC1, pin 2)

VCO

Buffer

Buffer

Buffer

Q9

Q8

Q7

345

PSTB

IC2 (PLL IC)

PCKPDATA

to transmitter circuit

to 1st mixer circuit

D6

D5

17

16

8 2

Q4 Q6, D1 D4

• APC CIRCUIT

• PLL CIRCUIT

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4 - 4

4-3-4 VCO CIRCUIT (MAIN UNIT)The VCO outputs from Q4–Q6 are buffer-amplified at thebuffer amplifiers (Q7 and Q9), and are then sent to the Tx/Rxswitch (D5 and D6). The receive LO signal is applied to the1st mixer circuit (Q1) through a low-pass filter, and the trans-mit signal is applied to the pre-drive amplifier (Q10). A por-tion of the VCO output is reapplied to the PLL IC (IC2, pin 2)via the buffer amplifier (Q8).

4-4 DSC CIRCUITS4-4-1 DSC ENCODE CIRCUIT

(LOGIC BOARD AND MAIN UNIT)The DSC signal created at CPU (IC1), is passed through thebuffer amplifier (Q8), and applied to the D/A convertor(R55–R73) to convert into the analog signal. The analog sig-nal passes through the low-pass filter (MAIN unit; IC7D),and is then applied to the VCO circuit to modulate the DSCsignal.

4-4-2 DSC DECODE CIRCUIT(MAIN UNIT AND LOGIC BOARD)

The AF signal from the FM IF IC (IC1, pin 9) are filtered atthe low-pass filter (Q28) to suppress unwanted higher noisesignals. The filtered signals are converted analog signalsinto digital signals at the DSC decoder IC (IC6), and are thenapplied to the CPU (LOGIC board; IC1, pin 18).

4-5 LOGIC CIRCUITS (LOGIC BOARD)• CPUIC1 is an 8 bit signal chip micro-computer and contains LCDdriver, serial I/O, timer, A/D converter, programmable I/O,ROM and RAM.

• SYSTEM CLOCK CIRCUITX1 is a ceramic oscillator and ocillate 9.8304 MHz systemclock for the CPU (IC1).

• RESET CIRCUITIC6 is a reset IC. When turn power ON, IC6 outputs a resetsignal (“LOW” pulse) to the CPU (IC1, pin 15) via the “RES”line.

• LOW BATTERY DETECTORHVS voltage is divided by R74, R75 and is applied to the lowbattery detector section in the CPU (IC1, pin 91) via the“LBAT” line.

• DIMMER CIRCUITCPU (IC1), Q2, Q3 and Q4 are dimmer circuit and controlthe 4 steps the LCD backlight (DS3–DS8).

4-6 POWER SUPPLY CIRCUITS

LINE

HV

HVS

VCC

5V

T5

R5

DESCRIPTION

The voltage from the connected DC power sup-ply.

Same voltage as the HV line which is passedthrough the [PWR] switch (VR-A board; R1).

Same voltage as the HVS line. The voltage isapplied to the optional microphone (HM-127).

Common 5 V converted from the HVS line at the5V regulator circuit (MAIN unit; IC8).

Transmit 5 V controlled by the 5V control circuit(MAIN unit; Q24, Q25) using the SEND signalfrom CPU (LOGIC board; IC1). The controlledvoltage is applied to the transmitter circuit.

Receive 5 V controlled by the R5 control circuit(MAIN unit; Q22, Q23) using the RCV circuitfrom CPU (LOGIC board; IC1). The controlledvoltage is applied to the receiver circuit.

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4 - 5

Pin PortDescriptionnumber name

Pin PortDescriptionnumber name

12

3

5

6

7

8

16

17

18

20

21

22

23

27

28

29

31

83

84

88

89

90

91

CONT1CONT2

BEEP

CH16

CHWX

H/L

DSDEC

PCK

PSTB

PDATA

ICFC

BPLVL

ECK

EDA

HI/LO

RRXD

RRXD

BPFV

TMUT

NMEAI

WXDEC

SQLV

SQL

LBAT

Outputs control signal for the LCDcontrast.

Outputs beep audio signal.

Input port for the CH16 switch.Low: While CH16 switch is pushed.

Input port for the CHWX switch.Low: While CHWX switch is pushed.

Input port for the H/L switch.Low: While H/L switch is pushed.

Input port for ATIS/DSC decode sig-nal.

Outputs clock signal to the PLL IC(MAIN unit; IC2, pin 4).

Outputs strobe signals to the PLL IC(MAIN unit; IC2, pin 3).

Outputs data signals to the PLL IC(MAIN unit; IC2, pin 5).

Outputs control signal to swtich NMEAor ICF3 (Optional unit; HM-127).

Outputs beep volume control signal.Low: Beep audio is maximum.

Outputs clock signal for the EEPROM(IC2, pin 6).

I/O port for the EEPROM data signals.

Output port for RF output power (Highor Low) select signal.

Input port for the communication datafrom HM-127.

Outputs communication data to HM-127.

Outputs bandpass filter select signals.Low: Receiving more than 160 MHz.High: Receiving less than 160 MHz.

Outputs transmit mute signal.High: While transmitting.

Input port for GGA and NMEA data.

Input port for WX alert signal.

Input port for the squelch volumelevel.

Input port from the FM IF IC (MAINunit; IC1) for the squelch operation.

Input port for the connected powersupply voltage detection (low batteryindicator).

92

93

94

95

96

97

98

99

Input port for TX LED control signal.

Input port for the smart mic functions.2.02 V: [UP] is pushed.3.00 V: [DN]] is pushed.3.84 V: [16/9] is pushed.

Input port for the PTT switch from HM-129.Low: While PTT is pushed.

Input port for the DTRS switch.Low: While DISTRESS switch is

pushed.

Input port for the DSC switch.Low: While DSC switch is pushed.

Input port for the UP switch.Low: While UP switch is pushed.

Input port for the DOWN switch.Low: While DOWN switch is pushed.

Input port for the PLL unlock signal.Low: While PLL is locked.

TXDET

KEYM

PTT

DTRS

DSC

UP

DOWN

UNLK

4-7 PORT ALLOCATIONS4-7-1 CPU (LOGIC BOARD; IC1)

CONT1

0

1

CONT2

0

1

CONTRAST

LIGHT

DEEP

Pin PortDescriptionnumber name

4

5

6

7

11

12

13

14

RMUTM

RMUTS

PTTM

PTTS

MMUTE

SMUTE

SEND

RCV

Outputs the AF mute swtich (MAINunit; IC5) control signal for main body.Low: While squelched

Outputs the AF mute swtich (MAINunit; IC5) control signal for the option-al remote microphone (HM-127).Low: While squelched

Outputs main microphone (HM-129)select signal to the analog swtich(IC4) while intercom operation.

Outputs optional microphone (HM-127) select signal to the analog swtich(IC4) while intercom operation.

Outputs select signal for the speakerof the main microphone (HM-129) tothe analog swtich (IC5) while intercomoperation.

Outputs select signal for the speakerof the optional microphone (HM-127)to the analog swtich (IC5) while inter-com operation.

Outputs the T5 regulator (MAIN unit;Q24, Q25) control signal.High: While transmitting

Outputs the R5 regulator (MAIN unit;Q22, Q23) control signal.High: While receiving.

4-7-2 I/O EXPANDER IC (LOGIC BOARD; IC3)

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5 - 1

SECTION 5 ADJUSTMENT PROCEDURES

5-1 PREPARATION REQUIRED TEST EQUIPMENT

EQUIPMENT

DC power supply

RF power meter(terminated type)

Frequency counter

FM deviation meter

DC voltmeter

Digital multi-meter

Distortion meter

GRADE AND RANGE

Output voltage : 13.8 V DCCurrent capacity : 10 A or more

Measuring range : 1–50 WFrequency range : 100–300 MHzImpedance : 50 ΩSWR : Less than 1.2 : 1

Frequency range : 0.1–300 MHzFrequency accuracy : ±1 ppm or betterSensitivity : 100 mV or better

Frequency range : 30–300 MHzMeasuring range : 0 to ±10 kHz

Input impedance : 50 kΩ/V DC or better

Input impedance : 10 MΩ/V DC or better

Frequency range : 1 kHz ±10 %Measuring range : 1–100 %

EQUIPMENT

Audio generator

Standard signal generator (SSG)

Oscilloscope

AC millivoltmeter

External speaker

Attenuator

Dummy load

GRADE AND RANGE

Frequency range : 300–3000 HzMeasuring range : 1–500 mV

Frequency range : 0.1–300 MHzOutput level : 0.1 µV–32 mV

(–127 to –17 dBm)

Frequency range : DC–20 MHzMeasuring range : 0.01–20 V

Measuring range : 10 mV–10 V

Input impedance : 4 ΩCapacity : 5 W or more

Power attenuation : 40 or 50 dBCapacity : 50 W or more

Resistance : 50 ΩCapacity : 100 W or more

‘‘ CONNECTIONS

to the antenna connector

to DC cable

Standard signal generator

17 to 125 dBm(32 mV to 0.13 V)

CAUTION:DO NOT transmit while SSG is connected to the antenna connector.

DC power supply13.8 V /15 A

Frequencycounter

FM deviation meter

Attenuator40 dB or 50 dB

+

to EXT Speaker

Red cap(EXT SP jack)

Red lineBlack line

RF power meter50 / 1 50 W

Distortion meter

Speaker

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5 - 2

5-2 PLL ADJUSTMENTS

LOCK VOLTAGE

REFERENCEFREQUENCY

ADJUSTMENT

ADJUSTMENT ADJUSTMENT CONDITIONMEASUREMENT

VALUE POINT

UNIT LOCATION UNIT ADJUST

1

2

1

• Operating channel : ch16• Receiving

• Operating channel : ch16• Output power : Low• Transmitting

• Operating channel : ch16• Output power : Low• Connect an RF power meter or a

50 Ω dummy load to the antennaconnector.

• Transmitting

MAIN

RearPanel

Connect a digitalmulti-meter or oscil-loscope to thecheck point CP1.

Loosely couple thefrequency counterto the antenna con-nector.

1.8 V

1.6 V

156.8000 MHz MAIN

Verify

C36

C36Reference frequencyadjustment

CP1PLL lock voltage check point

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5 - 3

5-4 RECEIVER ADJUSTMENTS

SENSITIVITY

SQUELCH

• Operating channel : ch16• [SQUELCH] control :

Max. counterclockwise• Connect an SSG to the antenna

connector and set as:Frequency : 156.800 MHzLevel : 100 µV*

(–67 dBm)Modulation : 1 kHzDeviation : ±3.5 kHz

• Receiving

• Operating channel : ch16• [SQUELCH] control :

Max. counterclockwise• Connect an SSG to the antenna

connector and set as:Frequency : 156.800 MHzLevel : 0.22 µV*

(–120 dBm)Modulation : 1 kHzDeviation : ±3.5 kHz

• Receiving

ADJUSTMENT

ADJUSTMENT ADJUSTMENT CONDITIONMEASUREMENT

VALUE POINT

UNIT LOCATION UNIT ADJUST

1

1

MAIN

MAIN

Connect the distor-tion meter to the[EXT SP] jack with a4 Ω load.

Connect a DC volt-meter to the checkpoint CP2.

Less than 0.32 µV

1.0 V MAIN

Verify

R16,

*This output level of a standard signal generator (SSG) is indicated as SSG’s open circuit.

5-3 TRANSMITTER ADJUSTMENTS

OUTPUTPOWER

FREQUENCYDEVIATION

ADJUSTMENT

ADJUSTMENT ADJUSTMENT CONDITIONMEASUREMENT

VALUE POINT

UNIT LOCATION UNIT ADJUST

1

1

• Operating channel : ch16• Output power : High• Transmitting

• Operating channel : ch16• Output power : Low• Connect an audio generator to J4

(pin 3) on the MAIN unit with anAC millivoltmeter and set as:

Frequency : 1 kHzLevel : 45 mV

• Set an FM deviation meter as:HPF : OFFLPF : 20 kHzDe-emphasis : OFFDetector : (P–P)/2

• Transmitting

RearPanel

RearPanel

Connect an RFpower meter to theantenna connector.

Connect an FMdeviation meter tothe antenna con-nector through anattenuator.

26 W

±4.3 kHz

MAIN

MAIN

R71

R138

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5 - 4

+

+

J2

R71Output poweradjustment

[PTT]

41

r

q

R138Frequency deviationadjustment

AC millivoltmeter2 200 mV

Audio generator300 Hz to 3 kHz

R16Squelch leveladjustment

CP2Squelch levelcheck point

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[LOGIC BOARD]

IC1 1140009410 S.IC HD6433847RA29H (FX-2438A) IC2 1130009680 S.IC HN58X2432TIIC3 1130007570 S.IC BU4094BCFV-E2IC4 1130005290 S.IC TC74HC14AFIC5 1130006080 S.IC TC74HC02AF (TP1) IC6 1130009110 S.IC S-80942ANMP-DD6-T2IC7 1170000350 S.IC PC357N6T

Q1 1590000720 S.TRANSISTOR DTA144EUA T106Q2 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R) Q3 1520000460 S.TRANSISTOR 2SB1132 T100 RQ4 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R) Q5 1530002060 S.TRANSISTOR 2SC4081 T107 RQ6 1590000680 S.TRANSISTOR DTC114EUA T106Q7 1510000510 S.TRANSISTOR 2SA1576A T106RQ8 1560000810 S.FET 2SK1069-4-TLQ9 1590001330 S.TRANSISTOR DTA114EUA T106Q10 1560000810 S.FET 2SK1069-4-TLQ11 1560000810 S.FET 2SK1069-4-TL

D1 1750000550 S.DIODE 1SS355 TE-17D2 1750000550 S.DIODE 1SS355 TE-17

X1 6050011090 S.XTAL CR-691 (9.8304 MHz)

R1 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R2 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R3 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R4 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R5 7030003430 S.RESISTOR ERJ3GEYJ 821 V (820 Ω) R6 7030003430 S.RESISTOR ERJ3GEYJ 821 V (820 Ω) R7 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R8 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R9 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ) R10 7030003250 S.RESISTOR ERJ3GEYJ 270 V (27 Ω) R11 7030003250 S.RESISTOR ERJ3GEYJ 270 V (27 Ω) R12 7030003570 S.RESISTOR ERJ3GEYJ 123 V (12 kΩ) R13 7030003500 S.RESISTOR ERJ3GEYJ 332 V (3.3 kΩ) R14 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R15 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R16 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R17 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R18 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R19 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R20 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ) R21 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ) R22 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ) R26 7030003380 S.RESISTOR ERJ3GEYJ 331 V (330 Ω) R34 7030003400 S.RESISTOR ERJ3GEYJ 471 V (470 Ω) R35 7030003540 S.RESISTOR ERJ3GEYJ 682 V (6.8 kΩ) R36 7030003520 S.RESISTOR ERJ3GEYJ 472 V (4.7 kΩ) R39 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ)R41 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R42 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R43 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R44 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R45 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R46 7030003550 S.RESISTOR ERJ3GEYJ 822 V (8.2 kΩ)R47 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ)R50 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ)R51 7030003460 S.RESISTOR ERJ3GEYJ 152 V (1.5 kΩ)R52 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R53 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R54 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R55 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R56 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R57 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R58 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R59 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R60 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ)

S.=Surface mount

R61 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R62 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R63 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R64 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R65 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R66 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R67 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R68 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R69 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R70 7030003790 S.RESISTOR ERJ3GEYJ 824 V (820 kΩ) R71 7030003490 S.RESISTOR ERJ3GEYJ 272 V (2.7 kΩ) R72 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R73 7030003720 S.RESISTOR ERJ3GEYJ 224 V (220 kΩ) R74 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R75 7030003700 S.RESISTOR ERJ3GEYJ 154 V (150 kΩ) R76 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R77 7030003280 S.RESISTOR ERJ3GEYJ 470 V (47 Ω) R78 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R79 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R80 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R81 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R82 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R83 7030003250 S.RESISTOR ERJ3GEYJ 270 V (27 Ω) R84 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R85 7030003500 S.RESISTOR ERJ3GEYJ 332 V (3.3 kΩ)R86 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R87 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ)

C1 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC2 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC3 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC4 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC5 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC6 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC7 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC8 4510004630 S.ELECTROLYTIC ECEV1CA100SRC9 4030006880 S.CERAMIC C1608 JB 1H 472K-T-AC10 4030008890 S.CERAMIC C1608 JB 1C 273K-T-AC11 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC12 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC13 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC14 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC18 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC20 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC21 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC22 4510004630 S.ELECTROLYTIC ECEV1CA100SRC23 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC24 4030007060 S.CERAMIC C1608 CH 1H 270J-T-AC25 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC26 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC27 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC28 4030009650 S.CERAMIC C1608 CH 1H 240J-T-AC29 4510005860 S.ELECTROLYTIC ECEV1HA2R2SRC30 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC31 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC32 4030006860 S.CERAMIC C1608 JB 1H 102K-T-A

J1 6510015540 S.CONNECTOR B4B-ZR-SM3-TFJ2 6510018960 S.CONNECTOR B2B-PH-SM3-TBJ3 6510018960 S.CONNECTOR B2B-PH-SM3-TBJ4 6510022470 S.CONNECTOR 40FLT-SM1-TB

DS1 5030001950 LCD TTR5341DS3 5040002310 S.LED SML-311YTT86DS4 5040002310 S.LED SML-311YTT86DS5 5040002310 S.LED SML-311YTT86DS6 5040002310 S.LED SML-311YTT86DS7 5040002660 S.LED FY1101F-TR (LED) DS8 5040002660 S.LED FY1101F-TR (LED)

6 - 1

SECTION 6 PARTS LIST

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

6-1 IC-M402[LOGIC BOARD]

Page 19: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

[MAIN UNIT][LOGIC BOARD]

S.=Surface mount

EP1 0910053453 PCB B 5584CEP2 8930054970 LCD CONTACT SRCN-2438-SP-N-W

R1 7210002350 VARIABLE TP96N97N15F-10KA-1301

W1 8900010510 CABLE OPC-1044

EP1 0910053462 PCB B 5585B

R1 7210002360 VARIABLE TP96N97-15F-10KB-1301

EP1 0910053472 PCB B 5586B

IC1 1110003200 S.IC TA31136FN (EL) IC2 1130007610 S.IC µPD3140GS-E1 (DS8) IC3 1150001540 IC M57710-A/SC-1302IC4 1130008090 S.IC BU4066BCFV-E1IC5 1130008090 S.IC BU4066BCFV-E1IC6 1110003650 S.IC NJM2211M-TE1IC7 1110002680 S.IC NJM2902M-T1IC8 1180001070 S.IC TA7805F (TE16L) IC9 1110003090 IC LA4425A

Q1 1580000660 S.FET 3SK272-(TX) Q2 1530002360 S.TRANSISTOR 2SC2714-Y (TE85R) Q3 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R) Q4 1590000430 S.TRANSISTOR DTC144EUA T106Q5 1530002920 S.TRANSISTOR 2SC4226-T2 R25Q6 1530002920 S.TRANSISTOR 2SC4226-T2 R25Q7 1530002600 S.TRANSISTOR 2SC4215-O (TE85R) Q8 1530002600 S.TRANSISTOR 2SC4215-O (TE85R) Q9 1530002600 S.TRANSISTOR 2SC4215-O (TE85R) Q10 1530002240 S.TRANSISTOR 2SC3775-3-TBQ11 1530003710 S.TRANSISTOR 2SC3268 (TE12L) Q12 1520000380 TRANSISTOR 2SB1143 SQ14 1590000430 S.TRANSISTOR DTC144EUA T106Q15 1590000670 S.TRANSISTOR FMW1 T148Q16 1590000430 S.TRANSISTOR DTC144EUA T106Q17 1540000550 S.TRANSISTOR 2SD1664 T100QQ18 1590000430 S.TRANSISTOR DTC144EUA T106Q19 1590000720 S.TRANSISTOR DTA144EUA T106Q20 1560000810 S.FET 2SK1069-4-TLQ21 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R) Q22 1510000670 S.TRANSISTOR 2SA1588-GR (TE85R)Q23 1590000430 S.TRANSISTOR DTC144EUA T106Q24 1510000670 S.TRANSISTOR 2SA1588-GR (TE85R)Q25 1590000430 S.TRANSISTOR DTC144EUA T106Q26 1590000430 S.TRANSISTOR DTC144EUA T106Q27 1530002920 S.TRANSISTOR 2SC4226-T2 R25Q28 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R)

D1 1790000620 S.DIODE MA77 (TX) D2 1790000620 S.DIODE MA77 (TX) D3 1720000370 S.VARICAP HVU350TRFD4 1720000370 S.VARICAP HVU350TRFD5 1790000620 S.DIODE MA77 (TX) D6 1790000620 S.DIODE MA77 (TX) D7 1750000550 S.DIODE 1SS355 TE-17D8 1790000690 S.DIODE HSM88ASR-TRD9 1790000690 S.DIODE HSM88ASR-TRD10 1710001080 DIODE XB15A308D11 1790000700 DIODE DSA3A1D12 1750000550 S.DIODE 1SS355 TE-17D14 1750000130 S.DIODE DA204U T107D15 1710001080 DIODE XB15A308D16 1790001210 S.DIODE 1SS375-TLD19 1790000620 S.DIODE MA77 (TX) D20 1790000620 S.DIODE MA77 (TX) D21 1790000660 S.DIODE MA728 (TX)

FI1 2010002420 MONOLITH 21R15AB (FL-310) FI2 2010002420 MONOLITH 21R15AB (FL-310) FI3 2020001680 CERAMIC ALFY450E

X1 6070000210 S.DISCRIMINATOR CDBCA450CX24X2 6050010800 S.XTAL CR-659 (21.25 MHz)

L1 6200003050 S.COIL NL 322522T-R82J-3L2 6200002410 S.COIL NL 252018T-056JL3 6200002430 S.COIL NL 252018T-082JL4 6200003090 S.COIL NL 322522T-2R7J-3L5 6200008190 S.COIL 0.25-1.9-8TL 80NL6 6200009180 S.COIL ELJRE R10J-F3L7 6200009180 S.COIL ELJRE R10J-F3L8 6200009180 S.COIL ELJRE R10J-F3L9 6200002430 S.COIL NL 252018T-082JL10 6200002430 S.COIL NL 252018T-082JL11 6170000230 COIL LW-25L12 6110001600 COIL LA-243L13 6110001600 COIL LA-243L14 6110001670 COIL LA-253L15 6110001600 COIL LA-243L16 6200007760 S.COIL LQN21A 82NJ04L17 6200007760 S.COIL LQN21A 82NJ04L19 6200007760 S.COIL LQN21A 82NJ04L20 6200007760 S.COIL LQN21A 82NJ04L21 6200007760 S.COIL LQN21A 82NJ04L22 6200007760 S.COIL LQN21A 82NJ04L24 6200007760 S.COIL LQN21A 82NJ04L25 6200007760 S.COIL LQN21A 82NJ04L26 6200004720 S.COIL MLF1608D R10K-TL27 6200003550 S.COIL MLF1608A 4R7K-TL28 6200009150 S.COIL ELJRE 82NJ-F3L29 6200009170 S.COIL ELJRE 47NJ-F2L30 6200002600 S.COIL NL 252018T-047JL31 6200002600 S.COIL NL 252018T-047J

R3 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ)R5 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R6 7030003200 S.RESISTOR ERJ3GEYJ 100 V (10 Ω) R7 7030003500 S.RESISTOR ERJ3GEYJ 332 V (3.3 kΩ) R8 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R9 7030003460 S.RESISTOR ERJ3GEYJ 152 V (1.5 kΩ) R10 7030003460 S.RESISTOR ERJ3GEYJ 152 V (1.5 kΩ) R11 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R12 7030003460 S.RESISTOR ERJ3GEYJ 152 V (1.5 kΩ) R13 7030003400 S.RESISTOR ERJ3GEYJ 471 V (470 Ω) R14 7030003450 S.RESISTOR ERJ3GEYJ 122 V (1.2 kΩ) R15 7030003400 S.RESISTOR ERJ3GEYJ 471 V (470 Ω) R16 7310002760 S.TRIMMER RV-152 (RH03A3AJ4X0HA) 223R17 7510001050 S.THERMISTOR NTCCM1608 4LH 333KC-TR18 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ) R19 7030003430 S.RESISTOR ERJ3GEYJ 821 V (820 Ω) R20 7030003740 S.RESISTOR ERJ3GEYJ 334 V (330 kΩ) R21 7030003390 S.RESISTOR ERJ3GEYJ 391 V (390 Ω) R22 7030003460 S.RESISTOR ERJ3GEYJ 152 V (1.5 kΩ) R25 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R26 7030003380 S.RESISTOR ERJ3GEYJ 331 V (330 Ω) R27 7030003460 S.RESISTOR ERJ3GEYJ 152 V (1.5 kΩ)

6 - 2

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

[VR-B BOARD]REF ORDER DESCRIPTIONNO. NO.

[MAIN UNIT]REF ORDER DESCRIPTIONNO. NO.

[VR-A BOARD]REF ORDER DESCRIPTIONNO. NO.

Page 20: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

S.=Surface mount

[MAIN UNIT][MAIN UNIT]

R28 7030003380 S.RESISTOR ERJ3GEYJ 331 V (330 Ω) R29 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R30 7030003200 S.RESISTOR ERJ3GEYJ 100 V (10 Ω) R31 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R32 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R33 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R34 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R35 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R36 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R37 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ)R38 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R39 7030003600 S.RESISTOR ERJ3GEYJ 223 V (22 kΩ)R40 7030003470 S.RESISTOR ERJ3GEYJ 182 V (1.8 kΩ) R41 7030003410 S.RESISTOR ERJ3GEYJ 561 V (560 Ω) R42 7030003550 S.RESISTOR ERJ3GEYJ 822 V (8.2 kΩ) R43 7030003550 S.RESISTOR ERJ3GEYJ 822 V (8.2 kΩ) R44 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R45 7030003390 S.RESISTOR ERJ3GEYJ 391 V (390 Ω) R46 7030003350 S.RESISTOR ERJ3GEYJ 181 V (180 Ω) R47 7030003420 S.RESISTOR ERJ3GEYJ 681 V (680 Ω) R48 7030003660 S.RESISTOR ERJ3GEYJ 683 V (68 kΩ) R49 7030003400 S.RESISTOR ERJ3GEYJ 471 V (470 Ω) R50 7030003660 S.RESISTOR ERJ3GEYJ 683 V (68 kΩ) R51 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R52 7030003610 S.RESISTOR ERJ3GEYJ 273 V (27 kΩ) R53 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R54 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R56 7030003520 S.RESISTOR ERJ3GEYJ 472 V (4.7 kΩ) R57 7030003520 S.RESISTOR ERJ3GEYJ 472 V (4.7 kΩ) R58 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R59 7030003200 S.RESISTOR ERJ3GEYJ 100 V (10 Ω) R60 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R61 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R62 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R63 7030000960 S.RESISTOR MCR18EZHJ 33 ΩR64 7030000960 S.RESISTOR MCR18EZHJ 33 ΩR65 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R66 7030003500 S.RESISTOR ERJ3GEYJ 332 V (3.3 kΩ) R67 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R68 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R69 7030003360 S.RESISTOR ERJ3GEYJ 221 V (220 Ω) R70 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R71 7310002670 S.TRIMMER RV-143 (RH03A3AS2) 471R73 7030003540 S.RESISTOR ERJ3GEYJ 682 V (6.8 kΩ) R74 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R75 7030000240 S.RESISTOR MCR10EZHJ 68 Ω (680) R76 7030003400 S.RESISTOR ERJ3GEYJ 471 V (470 Ω) R77 7030000240 S.RESISTOR MCR10EZHJ 68 Ω (680) R78 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R79 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R80 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R81 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ)R82 7030003490 S.RESISTOR ERJ3GEYJ 272 V (2.7 kΩ) R83 7030003450 S.RESISTOR ERJ3GEYJ 122 V (1.2 kΩ)R84 7030003550 S.RESISTOR ERJ3GEYJ 822 V (8.2 kΩ)R85 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R86 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R87 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R88 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R89 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R90 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R91 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R92 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R93 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R94 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R95 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R96 7030003490 S.RESISTOR ERJ3GEYJ 272 V (2.7 kΩ) R97 7030003390 S.RESISTOR ERJ3GEYJ 391 V (390 Ω) R98 7030003760 S.RESISTOR ERJ3GEYJ 474 V (470 kΩ) R99 7030003700 S.RESISTOR ERJ3GEYJ 154 V (150 kΩ) R100 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R101 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R102 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R103 7030003280 S.RESISTOR ERJ3GEYJ 470 V (47 Ω) R104 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ) R105 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R106 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ) R107 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R108 7030003760 S.RESISTOR ERJ3GEYJ 474 V (470 kΩ) R109 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R110 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R111 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ)

R112 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ)R113 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R121 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R122 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ) R123 7030003650 S.RESISTOR ERJ3GEYJ 563 V (56 kΩ)R124 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R125 7030003540 S.RESISTOR ERJ3GEYJ 682 V (6.8 kΩ) R126 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R127 7030003770 S.RESISTOR ERJ3GEYJ 564 V (560 kΩ)R128 7030003520 S.RESISTOR ERJ3GEYJ 472 V (4.7 kΩ) R129 7030003610 S.RESISTOR ERJ3GEYJ 273 V (27 kΩ)R130 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ)R131 7030003670 S.RESISTOR ERJ3GEYJ 823 V (82 kΩ) R132 7030003670 S.RESISTOR ERJ3GEYJ 823 V (82 kΩ) R133 7030003670 S.RESISTOR ERJ3GEYJ 823 V (82 kΩ) R134 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ) R135 7510001150 S.THERMISTOR NTCCM1608 4BH 103KCR136 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ)R137 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ)R138 7310002600 S.TRIMMER RV-110 (RH03A3AS4X0AA) 473R139 7030003550 S.RESISTOR ERJ3GEYJ 822 V (8.2 kΩ) R140 7030003200 S.RESISTOR ERJ3GEYJ 100 V (10 Ω)R141 7030003550 S.RESISTOR ERJ3GEYJ 822 V (8.2 kΩ)R142 7030003540 S.RESISTOR ERJ3GEYJ 682 V (6.8 kΩ) R143 7030003540 S.RESISTOR ERJ3GEYJ 682 V (6.8 kΩ) R144 7030001070 S.RESISTOR MCR50JZHJ 33 Ω (330) R145 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R146 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R147 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R148 7030003480 S.RESISTOR ERJ3GEYJ 222 V (2.2 kΩ) R149 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R150 7030003450 S.RESISTOR ERJ3GEYJ 122 V (1.2 kΩ) R151 7030003600 S.RESISTOR ERJ3GEYJ 223 V (22 kΩ) R152 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R154 7030000100 S.RESISTOR MCR10EZHJ 4.7 Ω (4R7) R155 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ) R157 7030003280 S.RESISTOR ERJ3GEYJ 470 V (47 Ω) R158 7030003240 S.RESISTOR ERJ3GEYJ 220 V (22 Ω) R159 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R160 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R161 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R162 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R163 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R165 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R166 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R167 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R168 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R169 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R170 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R183 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R185 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R186 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R187 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R188 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R190 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R191 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R192 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R193 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R194 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R195 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R196 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R198 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ)R199 7030003660 S.RESISTOR ERJ3GEYJ 683 V (68 kΩ)R201 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ)

C3 4030008880 S.CERAMIC C1608 JB 1C 223K-T-AC4 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC5 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC6 4030007110 S.CERAMIC C1608 CH 1H 680J-T-AC7 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC9 4030007010 S.CERAMIC C1608 CH 1H 100D-T-AC10 4030007030 S.CERAMIC C1608 CH 1H 150J-T-AC11 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC12 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC14 4030011770 S.CERAMIC C1608 CH 1H 060B-T-AC16 4030008880 S.CERAMIC C1608 JB 1C 223K-T-AC17 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC18 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC19 4030011810 S.CERAMIC C1608 JB 1A 224K-T-NC20 4030007130 S.CERAMIC C1608 CH 1H 101J-T-AC21 4030006900 S.CERAMIC C1608 JB 1E 103K-T-A

6 - 3

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

Page 21: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

[MAIN UNIT][MAIN UNIT]

S.=Surface mount

C22 4510004630 S.ELECTROLYTIC ECEV1CA100SRC23 4030011810 S.CERAMIC C1608 JB 1A 224K-T-NC24 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC25 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC26 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC27 4030007170 S.CERAMIC C1608 CH 1H 221J-T-AC28 4030007170 S.CERAMIC C1608 CH 1H 221J-T-AC29 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC30 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC31 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC32 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC33 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC34 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC35 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC36 4610001590 S.TRIMMER TZC03R100A110 10PC37 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC38 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC39 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC40 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC41 4550006810 S.TANTALUM ECST1VY473RC42 4550006560 S.TANTALUM ECST1CY225RC43 4510004630 S.ELECTROLYTIC ECEV1CA100SRC44 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC45 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC46 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC47 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC48 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC49 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC50 4550006360 S.TANTALUM ECST1VY104RC51 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC52 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC53 4030007080 S.CERAMIC C1608 CH 1H 390J-T-AC54 4030009540 S.CERAMIC C1608 CH 1H 1R5B-T-AC55 4030009540 S.CERAMIC C1608 CH 1H 1R5B-T-AC56 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC57 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC58 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC59 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC60 4030009500 S.CERAMIC C1608 CH 1H 0R5B-T-AC61 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC62 4030009920 S.CERAMIC C1608 CH 1H 050B-T-AC63 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC64 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC65 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC66 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC67 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC68 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC70 4030007010 S.CERAMIC C1608 CH 1H 100D-T-AC71 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC72 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC73 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC74 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC75 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC76 4030009500 S.CERAMIC C1608 CH 1H 0R5B-T-AC77 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC78 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC79 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC80 4510007630 ELECTROLYTIC 35 MV 47 CAC81 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC82 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC83 4510004600 ELECTROLYTIC 16 MV 1000 HCC84 4510004440 S.ELECTROLYTIC ECEV1HA010SRC85 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC86 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC87 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC88 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC89 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC90 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC91 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC92 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC93 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC94 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC95 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC96 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC97 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC98 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC99 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC100 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC101 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC102 4010008530 CERAMIC HM74SJ CH 360J 500VC103 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC104 4030006860 S.CERAMIC C1608 JB 1H 102K-T-A

C105 4010007630 CERAMIC HM60SJ CH 270J 500VC106 4010005790 CERAMIC HM60SJ YB 102K 500VC107 4010005500 CERAMIC HM60SJ CH 150J 500VC108 4010005430 CERAMIC HM60SJ CH 050C 500VC109 4010008540 CERAMIC HM60SJ CH 240J 500VC111 4010005420 CERAMIC HM60SJ CH 040C 500VC112 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC113 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC114 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC115 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC116 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC118 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC120 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC121 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC122 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC123 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC124 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC125 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC126 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC127 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC128 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC129 4510005860 S.ELECTROLYTIC ECEV1HA2R2SRC130 4510005860 S.ELECTROLYTIC ECEV1HA2R2SRC131 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC132 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC133 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC134 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC135 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC136 4510005860 S.ELECTROLYTIC ECEV1HA2R2SRC137 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC138 4030008880 S.CERAMIC C1608 JB 1C 223K-T-AC139 4030008880 S.CERAMIC C1608 JB 1C 223K-T-AC140 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC141 4510004630 S.ELECTROLYTIC ECEV1CA100SRC142 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC143 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC144 4030009880 S.CERAMIC C1608 JB 1H 682K-T-AC145 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC146 4030011810 S.CERAMIC C1608 JB 1A 224K-T-NC147 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC148 4510004630 S.ELECTROLYTIC ECEV1CA100SRC149 4340000020 S.MYLAR ECWU 1C 333JB5C150 4030006870 S.CERAMIC C1608 JB 1H 222K-T-AC151 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC152 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC155 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC156 4510004630 S.ELECTROLYTIC ECEV1CA100SRC159 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC160 4030011280 S.CERAMIC C1608 CH 1H 271J-T-AC161 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC162 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC164 4030009490 S.CERAMIC C1608 JB 1H 821K-T-AC165 4030006880 S.CERAMIC C1608 JB 1H 472K-T-AC166 4030007100 S.CERAMIC C1608 CH 1H 560J-T-AC168 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC169 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC170 4510004630 S.ELECTROLYTIC ECEV1CA100SRC171 4510006220 S.ELECTROLYTIC ECEV1CA101UPC172 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC173 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC174 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC175 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC176 4510004630 S.ELECTROLYTIC ECEV1CA100SRC177 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC178 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC179 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC180 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC181 4510005860 S.ELECTROLYTIC ECEV1HA2R2SRC182 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC183 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC184 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC185 4510004590 ELECTROLYTIC 16 MV 470 HCC186 4510004590 ELECTROLYTIC 16 MV 470 HCC187 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC188 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC189 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC190 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC191 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC192 4030007050 S.CERAMIC C1608 CH 1H 220J-T-AC193 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC194 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC195 4030006860 S.CERAMIC C1608 JB 1H 102K-T-A

6 - 4

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

Page 22: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

S.=Surface mount

[FRONT UNIT][MAIN UNIT]

C196 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC197 4010007630 CERAMIC HM60SJ CH 270J 500VC198 4010008530 CERAMIC HM74SJ CH 360J 500VC199 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC200 4030009920 S.CERAMIC C1608 CH 1H 050B-T-AC201 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC202 4030007070 S.CERAMIC C1608 CH 1H 330J-T-AC203 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC204 4030009510 S.CERAMIC C1608 CH 1H 010B-T-AC206 4030009520 S.CERAMIC C1608 CH 1H 020B-T-AC207 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC208 4030007070 S.CERAMIC C1608 CH 1H 330J-T-AC209 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC210 4030009920 S.CERAMIC C1608 CH 1H 050B-T-AC211 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC212 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC213 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC214 4030009920 S.CERAMIC C1608 CH 1H 050B-T-AC215 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC216 4030007070 S.CERAMIC C1608 CH 1H 330J-T-AC217 4030007030 S.CERAMIC C1608 CH 1H 150J-T-AC218 4030009510 S.CERAMIC C1608 CH 1H 010B-T-AC220 4030009520 S.CERAMIC C1608 CH 1H 020B-T-AC221 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC222 4030007070 S.CERAMIC C1608 CH 1H 330J-T-AC223 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC224 4030009920 S.CERAMIC C1608 CH 1H 050B-T-AC225 4030007020 S.CERAMIC C1608 CH 1H 120J-T-AC226 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC227 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC228 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC229 4030006870 S.CERAMIC C1608 JB 1H 222K-T-AC230 4030008880 S.CERAMIC C1608 JB 1C 223K-T-AC231 4030009880 S.CERAMIC C1608 JB 1H 682K-T-AC245 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC246 4030006870 S.CERAMIC C1608 JB 1H 222K-T-AC249 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC251 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC252 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC253 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC254 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC255 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC256 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC257 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC258 4030007000 S.CERAMIC C1608 CH 1H 090D-T-AC259 4030007000 S.CERAMIC C1608 CH 1H 090D-T-AC260 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC261 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC262 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC264 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC265 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC266 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC267 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC268 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC270 4030007080 S.CERAMIC C1608 CH 1H 390J-T-AC271 4030007040 S.CERAMIC C1608 CH 1H 180J-T-AC272 4550006700 S.TANTALUM ECST1AY106RC273 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC274 4030008870 S.CERAMIC C1608 JB 1C 183K-T-AC275 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC276 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC277 4030006860 S.CERAMIC C1608 JB 1H 102K-T-A

J2 6510015540 S.CONNECTOR B4B-ZR-SM3-TFJ4 6510018970 S.CONNECTOR B4B-PH-SM3-TBJ5 6510019420 S.CONNECTOR B8B-ZR-SM3-TFJ6 6510022470 S.CONNECTOR 40FLT-SM1-TB

W1 7120000470 JUMPER ERDS2T0W6 7030003860 S.JUMPER ERJ3GE JPW V

EP1 0910053443 PCB B 5583C

MC1 0800005970 MICROPHONE HM-129B ACC <KN>MC1 0800005980 MICROPHONE HM-129W ACC <KN>

SP1 2510001110 SPEAKER 045P1601 <KS>

W1 7120000470 JUMPER ERDS2T0W2 7120000470 JUMPER ERDS2T0W3 8900010500 CABLE OPC-1046

6 - 5

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

Page 23: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

[MAIN UNIT]

S.=Surface mount

IC1 1140009280 S.IC µPD78F9418AGK-9EU (FX-2345D) IC2 1110001810 S.IC TA7368F (TP1) IC3 1110004490 S.IC M62429FP 700CIC4 1120002830 S.IC NJM2125F-TE1IC5 1180000420 S.IC TA78L05F (TE12R) IC6 1180001250 S.IC TA7808F (TE16L) IC7 1110004710 S.IC S-80928ANMP-DDR-T2IC8 1130007420 S.IC TC7W14FU (TE12L) IC9 1130006220 S.IC TC4W53FU (TE12L)

Q1 1560000810 S.FET 2SK1069-4-TLQ2 1520000460 S.TRANSISTOR 2SB1132 T100 RQ3 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R) Q4 1590001390 S.FET 2SJ144-Y (TE85R) Q5 1590000430 S.TRANSISTOR DTC144EUA T106Q6 1590000980 S.TRANSISTOR DTB123EK T147 Q9 1560000810 S.FET 2SK1069-4-TLQ10 1530002060 S.TRANSISTOR 2SC4081 T107 RQ11 1510000510 S.TRANSISTOR 2SA1576A T106RQ12 1530002850 S.TRANSISTOR 2SC4116-BL (TE85R)

D1 1750000130 S.DIODE DA204U T107D2 1160000060 S.DIODE DAN202U T107D3 1750000550 S.DIODE 1SS355 TE-17

X1 6060000750 S.CERAMIC CSTCC4.91MG

R1 7030000270 S.RESISTOR MCR10EZHJ 120 Ω (121) R2 7030000270 S.RESISTOR MCR10EZHJ 120 Ω (121) R3 7030000280 S.RESISTOR MCR10EZHJ 150 Ω (151) R6 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R7 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R8 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R9 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R10 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R11 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R12 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R13 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R14 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R15 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R16 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R17 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R18 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R19 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R20 7030003540 S.RESISTOR ERJ3GEYJ 682 V (6.8 kΩ) R21 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R22 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R23 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R24 7030003450 S.RESISTOR ERJ3GEYJ 122 V (1.2 kΩ) R25 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R26 7510001150 S.THERMISTOR NTCCM1608 4BH 103KCR27 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R28 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R29 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R30 7030003590 S.RESISTOR ERJ3GEYJ 183 V (18 kΩ) R31 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R32 7030004120 S.RESISTOR ERJ3GEYJ 203 V (20 kΩ) R33 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R34 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R35 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R36 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R37 7030003600 S.RESISTOR ERJ3GEYJ 223 V (22 kΩ) R38 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R39 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R40 7030003760 S.RESISTOR ERJ3GEYJ 474 V (470 kΩ) R41 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R42 7030003570 S.RESISTOR ERJ3GEYJ 123 V (12 kΩ) R43 7030003490 S.RESISTOR ERJ3GEYJ 272 V (2.7 kΩ) R44 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R45 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R46 7030003620 S.RESISTOR ERJ3GEYJ 333 V (33 kΩ) R47 7030003760 S.RESISTOR ERJ3GEYJ 474 V (470 kΩ) R50 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R51 7030003610 S.RESISTOR ERJ3GEYJ 273 V (27 kΩ) R52 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R53 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ)

R54 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R55 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R56 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R57 7030003520 S.RESISTOR ERJ3GEYJ 472 V (4.7 kΩ) R58 7030003280 S.RESISTOR ERJ3GEYJ 470 V (47 Ω) R59 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R60 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R61 7030003630 S.RESISTOR ERJ3GEYJ 393 V (39 kΩ) R62 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R63 7030003560 S.RESISTOR ERJ3GEYJ 103 V (10 kΩ) R64 7030003510 S.RESISTOR ERJ3GEYJ 392 V (3.9 kΩ) R65 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R66 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R67 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R68 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R69 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R70 7030003260 S.RESISTOR ERJ3GEYJ 330 V (33 Ω) R75 7030000180 S.RESISTOR MCR10EZHJ 22 Ω (220) R76 7030000180 S.RESISTOR MCR10EZHJ 22 Ω (220) R77 7030000180 S.RESISTOR MCR10EZHJ 22 Ω (220)

C1 4510004630 S.ELECTROLYTIC ECEV1CA100SRC3 4510005430 S.ELECTROLYTIC ECEV0JA220SRC4 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC5 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC6 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC7 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC9 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC10 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC11 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC12 4030012600 S.CERAMIC C2012 JB 1A 105M-T-AC13 4030008920 S.CERAMIC C1608 JB 1C 473K-T-AC14 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC15 4510006220 S.ELECTROLYTIC ECEV1CA101UPC16 4510006220 S.ELECTROLYTIC ECEV1CA101UPC17 4510006220 S.ELECTROLYTIC ECEV1CA101UPC18 4510006250 S.ELECTROLYTIC ECEV1CA331UPC22 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC23 4510005430 S.ELECTROLYTIC ECEV0JA220SRC24 4030012600 S.CERAMIC C2012 JB 1A 105M-T-AC25 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC26 4030012600 S.CERAMIC C2012 JB 1A 105M-T-AC27 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC28 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC29 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC30 4510004630 S.ELECTROLYTIC ECEV1CA100SRC31 4030011810 S.CERAMIC C1608 JB 1A 224K-T-NC32 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC33 4030012600 S.CERAMIC C2012 JB 1A 105M-T-AC34 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC35 4510005430 S.ELECTROLYTIC ECEV0JA220SRC36 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC37 4510005430 S.ELECTROLYTIC ECEV0JA220SRC38 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC39 4510006220 S.ELECTROLYTIC ECEV1CA101UPC40 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC41 4510006250 S.ELECTROLYTIC ECEV1CA331UPC42 4030008890 S.CERAMIC C1608 JB 1C 273K-T-AC44 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC45 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC46 4030011600 S.CERAMIC C1608 JB 1C 104KT-NC47 4030006850 S.CERAMIC C1608 JB 1H 471K-T-AC50 4030006860 S.CERAMIC C1608 JB 1H 102K-T-AC51 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC52 4030007090 S.CERAMIC C1608 CH 1H 470J-T-AC53 4030006900 S.CERAMIC C1608 JB 1E 103K-T-AC54 4030012600 S.CERAMIC C2012 JB 1A 105M-T-A

J1 6510019420 S.CONNECTOR B8B-ZR-SM3-TFJ2 6510021440 S.CONNECTOR B6B-ZR-SM3-TF

DS1 5030001900 LCD A0119 LCD36*28.5DS2 5040002660 S.LED FY1101F-TR (LED) DS3 5040002660 S.LED FY1101F-TR (LED) DS4 5040002310 S.LED SML-311YTT86DS5 5040002660 S.LED FY1101F-TR (LED) DS6 5040002660 S.LED FY1101F-TR (LED)

6 - 6

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

6-2 MH-127[MAIN UNIT]

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6 - 7

[MAIN UNIT]

S.=Surface mount

DS7 5040002310 S.LED SML-311YTT86DS8 5040002310 S.LED SML-311YTT86DS9 5040002310 S.LED SML-311YTT86DS10 5040002310 S.LED SML-311YTT86

MC1 7700002480 MICROPHONE SKB-2746 LPC

S1 2260002140 S.SWITCH SKQLLCS2 2260002140 S.SWITCH SKQLLCS3 2260002140 S.SWITCH SKQLLCS4 2260002140 S.SWITCH SKQLLC

EP1 0910053142 PCB B 5526B EP2 8930051120 LCD CONTACT SRCN-2320-SP-N-W

R1 7010006890 RESISTOR R20J 12 K ΩR2 7010006880 RESISTOR R20J 6.8K ΩR3 7010006900 RESISTOR R20J 15 K ΩR4 7010006910 RESISTOR R20J 33 K Ω

C1 4010008030 CERAMIC DD104 B 471K 50V

MC1 7700002500 MICROPHONE KUC3523-040245 <KN>

S1 2260002330 SWITCH SKHHLP014AS2 2260002340 SWITCH SKHHAM024AS3 2260002340 SWITCH SKHHAM024AS4 2260002340 SWITCH SKHHAM024A

W1 9018490010 WIRE 71/98/010/X98/X98 <KN>W2 9018490010 WIRE 71/98/010/X98/X98 <KN>

EP1 0910053701 PCB B-5587A

REF ORDER DESCRIPTIONNO. NO.REF ORDER DESCRIPTIONNO. NO.

6-3 MH-129[MAIN UNIT]

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7 - 1

SECTION 7 MECHANICAL PARTS AND DISASSEMBLY

REF. NO. ORDER NO. DESCRIPTION QTY.

[CHASSIS PARTS]

REF. NO. ORDER NO. DESCRIPTION QTY.

[LOGIC BOARD]

R1 7210002350 TP96N97N15F-10KA-1301 (incl. nut) 1

REF. NO. ORDER NO. DESCRIPTION QTY.

[VR-A BOARD]

R1 7210002360 TP96N97N15F-10KB-1301 (incl. nut) 1

REF. NO. ORDER NO. DESCRIPTION QTY.

[VR-B BOARD]

[MAIN UNIT]

IC3 1150001540 SC-1302 1

MP1 8510013860 2435 Shield case 1MP2 8510013710 2438 Module plate 1MP3 8510002280 VCO shield plate (A) 1MP4 8930052270 Shield sponge (D) 1

REF. NO. ORDER NO. DESCRIPTION QTY.

Screw abbreviations A0, B0, BT: Self-tappingPH: Pan headBiH: Bind headNI: NickelSUS: StainlessNI-ZU: Nickel-Zinc

[ACCESSORIES]

W1 8900009040 Cable OPC-891 1

MP1 8950005110 2289 MIC hanger 1MP2 8010017250 2040 Mobile bracket [BLACK] 1

8010017270 2040 Mobile bracket (A) [WHITE] 1MP3 8610010560 2040 Knob bolt [BLACK] 2

8610010590 2040 Knob bolt (A) [WHITE] 2MP4 8810004700 Screw PH A0 M3x16 SUS 2MP5 8810001490 Screw PH A0 M5x20 SUS 2MP6 8850000180 Flat washer M5 SUS 2MP7 8850000500 Spring washer M5 SUS 2

REF. NO. ORDER NO. DESCRIPTION QTY.

DS1 5030001950 LCD TTR5341 1

EP2 8930054970 LCD contact SRCN-2438-SP-N-W 2

MP1 8210017700 2438 Reflector 1MP2 8930054650 2438 LCD holder 1MP3 8930055060 2438 White sheet 1

REF. NO. ORDER NO. DESCRIPTION QTY.

[FRONT UNIT]

MP2

W1 MP3

MP1

MP4

MP5

MP6

MP7

7-1 IC-M402

MC1 0800005970 Microphone HM-129B [BLACK] 10800005980 Microphone HM-129W [WHITE] 1

SP1 2510001110 Speaker 045P1601 1

W3 8900010500 Cable OPC-1046 1

MP1 8210017690 2438 Front panel [BLACK] 18210017770 2438 Front panel (A) [WHITE] 1

MP2 8930054640 2438 Key board 1MP3 8310050810 2438 Window plate 1MP4 8610011030 Knob N-286 [BLACK] 2

8610011040 Knob N-286 (A) [WHITE] 2MP5 8930014280 SP net 1MP6 8810008660 Screw PH B0 M3x8 NI-ZU (BT) 4MP7 8830001350 Sonicrock SL-M3-5.8 4MP8 8930052010 2345 Shaft 1MP9 8930052030 2345 Spring 1MP10 8110007460 2438 D-cover 1MP11 8930052020 2345 Shaft angle 1MP12 8930052280 O ring (AC) 2MP13 8310051220 2438 C-Bush plate 1MP14 8610009240 Knob spring 1

J1 6510004880 Connector MR-DSE-01 1

W1 8900010470 Cable OPC-1029 (incl. nut, packing) 1W2 8900010480 Cable OPC-1040 1

MP2 8010018470 2438 Chassis 1MP3 8930052440 2345 B-IC clip 1MP4 8510013700 2438 Case [BLACK] 1

8510013850 2438 Case (A) [WHITE] 1MP5 8930054660 2438 R-PACKING 1MP6 8930045280 2040 F-PACKING 1MP7 8930034300 1542 ANT SEAL 1MP8 8930054620 2438 B-Bush plate 1MP9 8830001530 2438 MB nut 2 MP10 8510011870 2040 MODULE cover 1MP11 8930055070 2438 SHEET 1MP12 8930053740 O ring 2MP13 8930052290 O ring 6MP14 8810008680 Screw PH M3x8 NI 4MP15 8810008660 Screw PH B0 M3x8 NI-ZU (BT) 6MP16 8810008660 Screw PH B0 M3x8 NI-ZU (BT) 2MP17 8810002950 Screw BiH M3x6 SUS 2MP18 8810006050 Screw E7 6MP19 8850000690 Flat washer M3 SUS 6MP20 8930055040 2438 cap 1MP21 8930049040 Insulating plate 1

Page 26: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

MP18 (C)MP19 (C)

MP11 (C)

MP21 (C)

MP19 (C)

MP13 (C)

MP13 (C)

MP18 (C)

MP18 (C)

MP18 (C)

MP18 (C)

MP18 (C)

MP4 (C)

MC1 (F)

R1 (VA)

R1 (VB)

MP12 (F)

MP12 (F)

MP2 (F)

MP6 (C)

SP1 (F)

VR-B BOARD

EP2 (L)

EP2 (L)

MP6 (F)

MP6 (F)

LOGIC BORADMP2 (L)

VR-A BOARD

DS1 (L)

MP1 (L)

MP3 (L)

MP14 (C)

W3 (F)

MP14 (C)

MP14 (C)

W1 (C)

MP14 (C)

MP15 (C)MP2 (M)

MP10 (C)

MP16 (C)

IC3 (M)

W1 (C)

MP20 (C)

MP3 (C)

MP5 (C) J1 (C)

W2 (C)

MAIN UNIT

MP17 (C)

MP7 (C)

MP2 (C)

MP8 (C)

UNIT abbreviations (C): CHASSIS PARTS, (L): LOGIC BOARD, (M): MAIN UNIT(VA): VR-A BOARD, (VB): VR-B BOARD, (F): FRONT UNIT

MP15 (C)

W1 (C)

MP4 (F)

R1 (VB)

MP10 (F)

MP3 (F)

MP11 (F)

MP9 (F)

MP8 (F)

R1 (VA)

MP1 (F)

MP13 (F)

MP3 (M)

MP4 (M)

MP5 (F)

7 - 2

Page 27: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

7 - 3

7-2 HM-129

W1 8900010450 Cable OPC-1034 [BLACK] 18900010460 Cable OPC-1035 [WHITE] 1

MP1 8210017670 2352 front panel (B)-1 [BLACK] 18210017680 2352 front panel (C)-1 [WHITE] 1

MP2 8210016850 2352 rear panel [BLACK] 18210017110 2352 rear panel (A) [WHITE] 1

MP3 8930052160 2352 key 1MP4 8930052150 2352 PTT rubber 1MP5 8930052140 2352 PTT holder 1MP6 8930052690 2352 MIC rubber 1MP7 8930052120 2352 rubber 1MP8 8930052110 2352 main seal 1MP9 8610010870 2352 hanger knob 1MP10 8310048760 2352 R-plate 1MP11 8310048780 2352 MIC plate 1MP12 8820001150 2352 screw 5MP13 8850001850 ICOM washer (Y) 5MP14 8930052340 O-ring (AE) 5MP15 8930052350 O-ring (AF) 1MP16 8930053870 2352 sheet (A) 1MP17 8930054910 2449 SP Rubber 1MP18 8850001610 Spring washer M4 SUS 1MP19 8810009260 Screw PH B0 2 × 6 NI 3MP21 8810009240 Screw BiH M4 × 10 ZK 1

REF. NO.

[CHASSIS PARTS]

ORDER NO. DESCRIPTION QTY. REF. NO.

MC1 7700002500 Microphone KUC3523-040245 1

[MAIN UNIT]

ORDER NO. DESCRIPTION QTY.

Screw and washer abbreviationsB0: Self-Tapping PH: Pan headNI: Nickel SUS: StainlessZK: Black BiH: Bind head

MAIN UNIT

MP16 (C)

MP3 (C)

MP17 (C)

MP1 (C)

MC1 (M)

MP19 (C)

MP21 (C)

MP9 (C)

MP11 (C)

MP2 (C)

MP14 (C)MP13 (C)

MP12 (C)

MP9 (C)

MP15 (C)

MP7 (C)

MP18 (C)

MP10 (C)

MP4 (C)

MP5 (C)

MP8 (C)

W1 (C)

UNIT abbreviations (C): CHASSIS PARTS, (M): MAIN UNITHM-129

7-3 HM-127 (OPTIONAL UNIT)

W3 8900010220 Cable OPC-997 [BLACK] 18900010230 Cable OPC-998 [WHITE] 1

SP1 2510001090 Speaker 036D0801 1

MP1 8210017261 2417 front panel-1 [BLACK] 18210017291 2417 front panel (A)-1 [WHITE] 1

MP2 8310049820 2417 Window plate 1MP3 8930053510 2417 key board 1MP4 8930053540 2417 PTT rubber 1MP5 8930053990 2417 PTT sheet 1MP6 8930053550 2417 PTT holder 1MP7 8930053520 2417 top key 1MP8 8930053760 2417 key plate 1MP9 8930011900 SP net (A) 1MP10 8930039000 1757 sheet 1MP11 8810009180 Screw FT B0 M2 × 5 NI-ZU 3MP12 8930053750 2417 plate 1MP13 8210017250 2417 rear panel [BLACK] 1

8210017300 2417 rear panel (A) [WHITE] 1MP14 8310049970 2417 R-plate 1MP15 8610010980 2417 hanger knob 1MP16 8930053740 O-ring (AJ) 1MP17 8810008450 Screw BiH M4 × 8 ZK 1MP18 8850000490 Spring washer M4 SUS 1MP19 8930053530 2417 rubber 1MP20 8820001180 2417 screw 2.6 × 16 6MP21 8930053730 O-ring (AI) 6

REF. NO.

[CHASSIS PARTS]

ORDER NO. DESCRIPTION QTY.

DS1 5030001900 LCD A0119 (LCD 36 × 28.5) 1

EP2 8930051120 LCD contact SRCN-2320-SP-N-W 2

MC1 7700002480 Microphone SKB-2746 LPC 1

MP1 8930053780 2417 LCD holder 1MP2 8210017240 2417 reflector 1MP3 8310050200 2417 H-plate 1MP4 8930039610 Thermally sheet (C) 1MP5 8930054890 Insulate sheet (GM) 2

REF. NO.

[MAIN UNIT]

ORDER NO. DESCRIPTION QTY.

W1 8900010280 Cable OPC-1000 1

MP1 8950005110 2289 mic hanger 1MP2 8810004700 Screw PH M3 × 16 SUS 2MP3 8310050320 2417 C-plate 1MP4 8810004700 Screw PH M3 × 16 SUS 3

REF. NO.

[ACCESSORIES]

ORDER NO. DESCRIPTION QTY.

Screw and washer abbreviationsPH: Pan head FT: Flat headB0: Self-tapping NI-ZU: Nickel-zincSUS: Stainless ZK: BlackBiH: Bind head

MP4 (C)

MP2 (M)

EP2 (M) MP3 (M)

MP4(M)

MP11 (C)

MP19 (C)

MP14 (C)

MP18(C)

MP17(C)

MP13 (C)

MP7 (C)

MP8 (C)

MP5 (M)

MP1 (M)

DS1 (M)

MP10 (C)

MP5 (C)

MP6 (C)

MP3 (C)

MC1 (M)SP1 (C)

MP1 (C)

MAIN UNIT

W3 (C)

MP12 (C)

MP16 (C)

MP21 (C)

MP15 (C)

MP20 (C)

HM-127 UNIT abbreviations(C): CHASSIS PARTS(M): MAIN UNIT

MP3 MP1

MP2, MP4

W1

HM-127 ACCESSORIES

Page 28: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

SECTION 8 SEMI-CONDUCTOR INFORMATION

8 - 1

• TRANSISTOR AND FET’S

B

C

E

BCE

B

C

E

C

B

E

C

2SD1664 Q(Symbol: DAQ)

FMW1(Symbol: W1)

2SC2714 Y(Symbol: QY)

2SB1132 R(Symbol: BAR)

2SC3268(Symbol: ME)

2SB1143 S(Symbol: B1143)

2SC3775 3(Symbol: OY3)

2SC4215 O(Symbol: QO)

2SJ144 Y(Symbol: VY)

S

D

G

B

E

C

B

E

C

2SA1576 R(Symbol: FR)

2SA1588(Symbol: ZG)

B

E

C

B

E

C

2SC4081 R(Symbol: BR)

2SC4116 BL(Symbol: LL)

B

E

C

2SC4226 R25(Symbol: R25)

D

G

S

2SK1069(Symbol: FJ)

G1

G2

S

D

3SK272(Symbol: DU)

B

E

C

DTA144 EU(Symbol: 16)

B

E

C

DTA114 EUA(Symbol: 14)

B

E

C

DTC114 EU(Symbol: 24)

DTB123 EK(Symbol: F12)

B

E

C

DTC144 EU(Symbol: 26)

B

E

C

• DIODES

DA204 U(Symbol: K)

MA77(Symbol: 4B)

A K

HVU350(Symbol: 4)

HSM88ASR(Symbol: C3)

A C

1SS355(Symbol: A)

1SS375(Symbol: FH)

DAN202 U(Symbol: N)

A C

MA728(Symbol: 2A)

XB15A308(Symbol: T8)

Page 29: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

9 - 1

SECTION 9 BOARD LAYOUTS

9-1 VR-A BOARD

9-2 VR-B BOARD

9-3 HM-129

• TOP VIEW

• BOTTOM VIEW

1

B-5585B

R1

W1

HV

GN

DV

OL2

VO

L1H

VS

5

W1

1

to Main unit J5

1

W1R1

B-5586B

GN

DS

QLV

5V

3

W1

1

to Main unit J5

R1

R2

R3

R4

C1

S4

S2

MC

1

S3

S1

Page 30: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

9-4 LOGIC BOARD

• TOP VIEW

9 - 2

R79R82

C14

R78

R47

R46

R26

R86

R87C32X1

R7 C24

IC6

R20

R17

IC2Q11

C28

R39

R42

R41 R6 R34

Q5Q6

D2

R4

J1J2

D1

C9

IC7

C6C3 C5

C4

Q9

R76

Q10

Q4

R2

R1

J4

R5

Q8

C22

C23

R71

C31

R69

R68

R67

R66

R65

R64

R62R63

R72

R53

R54

R52

R85 C

18C

30C8

R50

R51

R55

R56R57

R58

R59

R60

R61

R73

R70

IC1

Q1

R9

R8

R81

R80

R84

C10

R44

R45

C21

R11

R83

R14

R16

R13

R19

R22

R18

R21

R12

R15 R12

IC5

R75

R74

C20

R10

C11

IC4

C27

C13

R35

C2

R36

R26

R43

C25

Q7

R77

R3

C7

J3

Q2

Q3

SP—

SP+

to Front unit SP1

to Front unit SP1

C1

IC3

J4J3 J1 J2

B5584B

ICOM

BE

11

1

SP

+— SP

B

PLV

LH

VS

— 5V GN

DG

ND

TM

UT

TX

DE

TH

I/LO

SQ

LVP

TT

BP

FV

RM

UT

SS

MU

TE

SQ

LU

NLK

PS

TB

SP

+S

P

BE

EP

M—

HV

S5V RC

VS

EN

DG

ND

GN

DD

SE

NC

DS

DE

CW

XD

EC

PT

TS

PT

TM

RM

UT

MM

MU

TE

GN

DP

DA

TA

PC

K

40 2

39

J4

1

From/to Main unit J6

GN

DK

EY

M

2

J3

1

From Smart Mic HM-129

GN

DIC

F3

CLD

ALC

DA

4

J1

1

From/to Remoto Mic HM-127

NM

EA

N

ME

A+

2

J2

1

From External GPS

Page 31: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

9 - 3

• BOTTOM VIEW

DS1

DS3

DS4

DS5

DS6

DS7

DS8

Page 32: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

9 - 4

9-5 MAIN UNIT

• TOP VIEW

C259

C10

9

C111 L14

C107

D10

C106C197 C198

C102

C10

8L1

3

C10

5

L11

L15D15

MP1

L12R71[TX-PWR]

FI1

FI2CP2

[SQL]R16

[REF]

C36

CP1

[MOD]R138

T5

R5

FI3

C80

C83

EXT-MIC

D11

VR-A/B

C185

C186IC

9

Q12

CP3

B-5583C

L19

C207

C202

D21

C211

C212

C253

R157

C214

C226

C213

C215

C208

L20

D19

C209

R187C252

C227C228

R155

R190

R158

L26

Q27

C210

R185R186C251

C206

C204C203

C225

C256

L1

W6

C67R51

R49R50

C64L8

C65

C54

C56

C63

Q8

Q9

R45R44

R48

R41

C59

L5

C53C52

D3

D4

C55

C58C57 C62

C66

C43

R43

R25

C37

IC2

R26C35

X2

R28

Q24

R147C179

C180R148

C246

R138

C178

C177

C146C145

C40

J4

C112C113

C191

C114

C193C192C194

J2

R57

R60

R192

R139

R76C98C92

C91

Q15

R75

R71

Q14

C75R61

C79C78

C76

C196C195

C190

R63

L9

C173C172

C127

C126

C123

C122

C125

C124

C175C174

IC8

R144

J5

J6

R112R111R110

C152R109C151

R93R95

R166R167

R94

R98R96

C137

R99C138

R97C139

R100

R101C140

C231R161

R106C143C245

R160

R107R108C146R159C230R162C229R104C142

C147C145C144R105

IC6

C168

R169

R140

R142

R143

R141

C156

C148

C136

C150

C170

C141

R103

R102

Q21Q2

8C1

49

C181

C84

C182

R151

R152

C183

C184

C176

C171

C270

C74

Q11

L30

L31

R62

D7

L10

Q10

C77 R64

C189

C128 R170 R82R90R91

IC5

IC4

Q20

C133

C135

R92

C134

R89

Q19

C131

R85

R86

R83

R87

R81

R84R88

Q18

D12

C132

C130

C129

Q23

C34

C39

R165

C227R80

C120C121

Q25

Q22

C33

C38

C36

R136

R137

R135

R39

C45

R37

R38

C47

R27

C32

C260

R22

R14

C29

C30

IC1

X1

Q6 R46

C60

Q5 Q7 L6 R52

R33

C258

C61

R42

C21

C20

C19

R47

L7

L4 C50 C5

1

Q3

L28

C22 R16

R67

R68

R69

R74

R66

C90

C95

C94

R70

Q17

C99

C100

C101

R77

R56

C268

L29

C267

R58

C73

R54

C70

C72

R59

C68

C71

C11

C10

C9L1

6

L17

C5 R6 R5 L27

C4 C3 C6 R7C2

54R1

88C2

24C2

23

L2L3

R163

R3

Q1

ICOM

PT

TM

ICG

MIC

GN

D

1

J4

4

from Smart Mic HM-129

VC

CA

F/M

ICM

ICG

PT

TC

1

J2

4

from/to Optional unitHM-127

SP

+—

SP

B

PLV

LH

VS

— 5V GN

DG

ND

TM

UT

TX

DE

TH

I/LO

SQ

LVP

TT

BP

FV

RM

UT

SS

MU

TE

SQ

LU

NLK

PS

TB

SP

+S

P

BE

EP

M—

HV

S5V RC

VS

EN

DG

ND

GN

DD

SE

NC

DS

DE

CW

XD

EC

PT

TS

PT

TM

RM

UT

MM

MU

TE

GN

DP

DA

TA

PC

K

1 39

2

J6

40

to Logic unit J4

HV

SV

OL1

VO

L2G

ND

HV

5VS

QLV

GN

D

8

J5

1

from/to VR-A,VR-B boards

Page 33: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

9 - 5

SP+

SP-

R65

R154

C187C118

C188

GND

to LOGIC board J2

C115

C116

C271

C81

HV

C85

C86

C87

C161

R126

C166

R133

R127

R128

C164

C165

R125

R129

R131

R132

C274

C273

R124

R130

R183

C162

R199

C160

R123

R198

C276

R121

C159

R201

R113R122

C155

IC7R1

50R1

49

Q26

D14

R134

C255

C262

C261

MP3

R168

R195

R196

R194

R193C2

65

C264

R169

R32

R29

R30

R31

C41

C42

C28

C27

C23

C257

C18

C25Q2

R13

R12

R19

R17

R18

C275

R10

C272

R36

R34 R35

R20

C31

C24

R15

C26

R21

C16

C17

R11

Q4C46

C44

C14

C266

R9C7

L25

L24

L21

C217

C222

C218

C220

D20

C221

L22

C216

C12

R8

R53

C249

C200

C199

C201

R191

D16

D5D6 C49

C48

R40

D2 D1D9

R79

C104

C93

D8

C103

R78

R73

C88

C82

C89

C97

C96

Q16

• BOTTOM VIEW

Page 34: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

9-6 HM-127 (OPTIONAL UNIT)

• TOP VIEW

9 - 6

Page 35: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

• BOTTOM VIEW

1

40

41

60 61

8 5

41

5 1

106

41

8 5

80

1

2021

4

5 8

RRXDAPWRC

RTXDAPTTCGNDMICG

AF/MICVCC 1

8

to IC-M402MAIN unit J2 andLOGIC board J1

J1

9 - 7

Page 36: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

10 - 1

SECTION 10 BLOCK DIAGRAM

OPTIONEXTERNAL SPEAKER

HM-129SMART MIC

INTERNALSPEAKER

MIC MIC

EXT.SP

SP

MAIN UNITFRONT UNIT

WXDEC

DSDEC

Q28:2SC4116 BL

IC6:NJM2211M

RCV

SEND

SMUTE

IC3:BU4094BCFV

LOGIC BOARD

VR-B BOARD5V

SQLV

X1: CR-6919.8304MHz

DS1:TTR5341

LCD

BUFF

DIMCTRL

LCDCONT

GATECTRL

CI-VI/F BUFF

PHOTOCOUPLE

KEYBOARD

Q2: 2SC4116 BLQ3: 2SB1132 RQ4: 2SC4116 BL

Q11:2SK1069 4

MMUTE

PTTS

PTTM

RMUTM

RMUTS

IC6:S-80942A NMP-DD6

IC2:HN58X2432TI

Q8: 2SK1069 4

PTT

DSENC

IC7:PC357N6T IC5:

TC47HC02AF

IC4F:TC47HC14AF

NMEA+

NMEA

EXTERNAL

WXDEC

DSDEC

SQL

BPFV

TMUT

TXDET

HI/LO

IC4A, IC4C: TC74HC14AFQ5: 2SC4081 RQ7: 2SA1576 RQ10: 2SK1069 4

Q6: DTC114EUQ9: DTC114EUD2: 1SS355IC4B: TC74HC14AF

OPTIONREMOTE MICHM-127

AF/MIC

VCC (HVS)

PTTC

MIC

BEEPM

BPLVL

5V

Q8:2SC4215 O

Q9:2SC4215 OIC2:

PD3140GS

X2: CR659

Q3:2SC4116 BL

HVSVR-A BOARD

IC9:LA4425A

(FRONT UNIT)

BEEPM

BPLVLM

Q26: DTC144EUD14: DA204U

Q21: 2SC4116 BL

R5IC7D:NJM2902M

IC7B:NJM2902M

DSENC

Q7:2SC4215 O

IC7C:NJM2902M

/PTTC

IC4D:BU4066BCFV

AFMUTE

AFMUTE

AFMUTE

AFMUTE

GATECTRL

IC4C:BU4066BCFV

IC4A:BU4066BCFV

IC4B:BU4066BCFV

RMUTM MMUTE

IC5A: BU4066BCFV

IC5B: BU4066BCFV

IC5D: BU4066BCFV

IC5C: BU4066BCFV

RMUTS SMUTE

Q20: 2SK1069 4

PTTS

PTTM

PTT

Q18: DTC144EUD12: 1SS355

PTTC

Q19: DTA144EU

FI1,2: FL310

Q2:2SC2714 Y

SQL

FI3: ALFY450E

IC1:TA31136FN

D5: MA77D6: MA77

IC3:SC-1302

D8, D9: HSM88ASR

HV

Q11:2SC3268

Q10:2SC3775 3

TXDET

HI/LO

T5

TMUT

Q16: DTC144EU

Q14: DTC144EU

Q12: 2SB1143 SQ15: FMW1

R5

T5

RCV

SEND

VR-A BOARD

D11: DSA3A1

IC8: TA7805FQ24: 2SA1588 GRQ25: DTC144EU

Q22: 2SA1588 GRQ23: DTC144EU

13.8VHV5V

HVS

HVS

ANT

BPFV

Q1:3SK272

Q17: 2SD1664 QD10: XB15A308D15: XB15A308

Q27: 2SC4226 R25HVS

T5

MPUIC1: HD6473847RH

PTT

DECODER&MULTI

RESET

EEPROM

D/A BUFF

GPS

GATECTRLBUFF

AFMUTE

AFMUTE

AFMUTE

AFMUTE

HPFMICAMP

RSCTRL

T5CTRL

+5REG

REVERSECONECTPROTECT

PWRAMP

LEVELCONV

DSCDECODER

LPFFMDET

2nd IFAMP

CERAMICBPF

2ndMIX

2nd LoBUFF

NOISEDET

NOISEAMP

IFAMP

XTALBPF BPF BPF

ANTSW

RF OUTDET

APCCTRL

PWRCTRL

TXMUTECTRL

LPF

TX/RXSW

YGRAMP

PREDRIVE

PWRAMP

RFAMP

PLLIC

RIPPLEFIL

LOOPFIL

BUFF

IDCLPF

VCO BUFF

BUFF

D1, D2: MA77D3, D4: HVD350Q4: DTC144EUQ5, Q6: 2SC4226 R25

VCO

COMMON LINE

TX LINE

LINE

DATA BUS LINE

RX LINE

(FRONT UNIT)

Page 37: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

11 - 1

SECTION 11 VOLTAGE DIAGRAM

11-1 LOGIC BOARD

R1212 k

Q42SC4116 BL

Q22SC4116 BL

Q32SB1132 R

R1539 k

R1710 k

R1810 k

R2118 k

R20 18 kDIM3

DIM2DS7FY1101 F-TR

DIM1

DS8FY1101 F-TR

R26330

R133.3 kR14

1 kR1647 k

R1918 k

R2218 k

S5 S6 S7S1

R1100 k

S2

R2100 k

S3

R3100 k

S4BAND EXTENTIONR83

27

R1127

R1027

C200.01

R86100 k

C320.001

C210.001

DSC UP DNDTRS

R6820DS4

SML-311 YTDS3SML-311 YT

H/LCHWX16CH

DS6SML-311 YT

DS5SML-311 YT

R5820

DSCUPDNCH16

H/L

DTRS

CHWXR4100 k

R810 k

5V

C70.01

Q82SK1069 4

12

3

4

J3from Smart Microphone(HM-129)

from/to main unit J6

R73220 k

KEYM

DS

EN

C

C310.01

R712.7 k

R70820 kR69

20 k

R6620 k

R5910 k

R6720 k

R6010 k

R6820 k

R6110 k

C2210

C230.01

R6520 k

R5810 k

R5310 k

R7220 k

R5510 k

R6220 k

R6320 k

R5610 k

R6420 k

R5710 k

Q102SK1069 4

R411 k

R4247 k

R431 k

Q6DTC114EU

D2ISS355

Q9DTA114EU

R3947 k

C250.01

1 2 3 4 5 6 7 8

91011121314

IC5TC74HC02AF

C110.01

R468.2 k

R853.3 k C30

0.01

R79100 k

R5410 k

R5015 k

R4710 k

Q112SK1069 4

R511.5 k

R5210 k

Q72SA1576 R

Q52SC4081 R

R364.7 k

R7747

C260.01

1

5

6

234

J1LCDACLDAICF3GND

7891011121314

IC4TC74HC14AF

R4439 k

C120.01

A0 1

A1 2

A2 3

VSS 4 SDA 5SCL 6WP 7VCC 8

IC2HN58X2432TI

C180.01

C810

Q1DAT144EU

TMUT

R933 k

R87 100 k

P10/TMOW 1 P90/SEG33 75

P11/TMOFL 2

P12/TMOFH 3

P13/TMIG 4

P14/IRQ4/ADTRG 5

P15/IRQ1/TMIC 6

P16/IRQ2 7

P17/IRQ3/TMIF 8

X1 9

X2 10

VSS 11

OSC2 12

OSC1 13

TEST 14

RES 15

P20/SCK1 16

P21/SI1 17

P22/SO1 18

P23 19

P24 20

P25 21

P26 22

P27 23

P30/PWM 24

P31/UD 25 P60/SEG9 51P61/SEG10 52P62/SEG11 53P63/SEG12 54P64/SEG13 55P65/SEG14 56P66/SEG15 57P67/SEG16 58P70/SEG17 59P71/SEG18 60P72/SEG19 61P73/SEG20 62P74/SEG21 63P75/SEG22 64P76/SEG23 65P79/SEG24 66P80/SEG25 67P81/SEG26 68P82/SEG27 69P83/SEG28 70P84/SEG29 71P85/SEG30 72P86/SEG31 73P87/SEG32 74

IC1HD6473847 RH

R76100 k

R7447 k

R75150 k

R78100 k

EXOE

RCVSENDSMUTEMMUTE

OUT 1

VDD 2

VSS 3NC 4

CD 5

IC6S-80942 ANMP-DD6 R45

39 k

R84100 k

PTTSPTTMRMUTSRMUTM

PCKRES

DSDECH/LCHWXCH16EXOE

CONT2CONT1

BEEPM

X1CR-691

C2427 P

C28 24 P

R71 M

SEG24SEG23SEG22SEG21SEG20SEG19SEG18SEG17SEG16SEG15SEG14SEG13SEG12SEG11SEG8SEG7SEG10SEG9SEG6SEG5SEG4SEG3SEG2SEG1SEG0DIM2

DIM1EDAECKBPLVLICFCEXSTBPDATAPSTB

R80 10 k

R81 10 k

R82 100 k

C100.027

C140.01

STRB 1

DATA 2

CLK 3

Q1 4

Q2 5

Q3 6

Q4 7

VSS 8 QS 9Q’S 10Q8 11Q7 12Q6 13Q5 14

VDD 16

5V

5V

NMEAI

NMEAI

HVS

HVS

DTRSDSC

5V

5V

DSENC

DSENC1DSENC2

DSENC3DSENC4

DSENC5DSENC6

DSENC7

DSENC

5V5V

UPDN

HVS

PTTKEYM

KE

YM

5V

5V

CH16CHWX

5V

NM

EA

I

5V HV

S

DS

DE

CB

EE

PM

ICFC

DIM3

RRXDRTXD

DIM

3

CO

NT

1C

ON

T2

ICF

C

OENA 15

IC3BU4094BCFV

PDATAPCKRMUTMRMUTS

PTTMPTTS

EXSTB

12

4

3J2fromexternalGPS

from/toRemoto MIC(HM-127)

NMEA+NMEA

IC7PC357N6T

C130.01

R34470

D1ISS355

C90.0047

R356.8 k C27

0.01

S27

DS1TTR5341

S28S13S14

S17S16S15

S20S19S18

S21

S23S22

S24

S26S25

C0

C2C1

C3

S2S1

S3

S5S4

S7S6

S10

S8S11

S12S9

1234

765

1098

11

1312

14

1615

17

1918

20

2221

23

2524

2726

28

3029

3231

SEG26SEG27SEG12SEG13

SEG16SEG15SEG14

SEG19SEG18SEG17

SEG20

SEG22SEG21

SEG23

SEG25SEG24

COM0

COM2COM1

COM3

SEG1SEG0

SEG2

SEG4SEG3

SEG6SEG5

SEG9

SEG7SEG10

SEG11SEG8

1718

1920

2122

2324

2526

2728

2930

3132

3433

3635

12

34

56

78

910

1112

1413

1615

3837

4039

SP+

SP

C20.001

HVS

BEEPMBPLVL

BEEPMBPLVL

RCV

SEND

TMUT

TXDETDSENC

DSDEC

WXDEC

HI/LO

SQLV

PTTPTTSBPFVPTTM

UNLK

PSTBPCK

SQL

RMUTSRMUTMSMUTEMMUTE

PDATA

RCV5V5V

SPSP

SP+SP+

J4

HVSHVS

SEND

TMUT

TXDETDSENC

DSDEC

WXDEC

HI/LO

SQLV

PTTPTTSBPFVPTTM

UNLK

PSTBPCK

SQL

RMUTSRMUTMSMUTEMMUTE

PDATA

C4470 P

C30.001

C6470 P

C50.001

to Internal Speaker

C10.001

P32

/RE

SO

P33

/SC

K31

26D

IM3

HI/L

OR

RX

DR

TX

D

BP

FV

CS

EG

3C

SE

G2

CS

EG

1

CO

M3

CO

M2

CO

M1

CO

M0

DS

EN

C0

DS

EN

C1

DS

EN

C2

DS

EN

C3

DS

EN

C4

DS

EN

C5

DS

EN

C6

DS

EN

C7

27P

34/R

XD

3128

P57

/WK

P7/

SE

G8

50P

56/W

KP

6/S

EG

749

P55

/WK

P5/

SE

G6

48P

54/W

KP

4/S

EG

547

P53

/WK

P3/

SE

G4

46P

52/W

KP

2/S

EG

345

P51

/WK

P1/

SE

G2

44P

50/W

KP

0/S

EG

143

PA

0/C

OM

142

PA

1/C

OM

241

PA

2/C

OM

340

PA

3/C

OM

439

VC

C38

V0

37V

136

V2

35V

334

VS

S33

CV

CC

32

P36

/AE

VH

30P

37/A

EV

L31

P35

/TX

D31

29

UN

LKD

NU

PD

SC

DT

RS

PT

TK

EY

MT

XD

ET

LBA

TS

QL

SQ

LVW

XD

EC

BE

NM

EA

I/T

MU

T

SE

G27

SE

G26

SE

G25

AV

SS

PC

3/A

N11

PC

2/A

N10

P91

/SE

G34

P92

/SE

G35

P93

/SE

G36

P94

/SE

G37

/MP

95/S

EG

38/D

OP

96/S

EG

39/C

L2P

97/S

EG

40/C

L1P

40/S

CK

32P

41/R

XD

32P

42/T

XD

32P

43/IR

Q0

AV

CC

PB

0/A

N0

PB

1/A

N1

PB

2/A

N2

PB

3/A

N3

PB

4/A

N4

PB

5/A

N5

PB

6/A

N6

PC

0/A

N8

PB

7/A

N7

PC

1/A

N9

100 99 98 7677787980818283848586878889909192939496 9597

1 2 3 4 5 6

4.98

13.81 V

ICF3_ON 0 VHM-127_ON 4.98 V

9.83 MHz3.8 Vp-p

Page 38: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

11 - 2

11-2 MAIN UNIT

D161SS375

C228470 P

R158 22

C2270.001

C226470 P

C2520.001

R15533 k

L260.10 H

R5

C50.001 R6

10R121.5 k

C20100 P

R14 1.2 k

FI3 ALFY450E

CP2

C340.01

R25 100

L28 82 nH

C2589 P

C2599 P

C2600.001

C330.1VCC11

IN12ENB3CLK4DATA5T16LOK7CP18FI19FO110 FO2 11FI2 12CP2 13GND2 14XO 15XI 16XB 17VCC2 18IN2 19GND1 20IC2 UPD3140GS

C390.001

R165100 k

5V

R28 330

C400.01

R3010

R312.2 k

C410.047

C422.2

R3210 k

R291 k

PSTB

UNLK

PCKPDATA

R5

C260.001

R1833 k

C3610 P

C3712 P

R26330

C380.001

R16RV-152

R17333

C2660.001

R271.5 k

C3518 P

X2 CR-659

SQL

DET

DE

T

CP1

R11100 k

C18 0.01

Q22SC2714 Y

8 7 6 5 4 3 2 1

9 10 11 12 13 14 15 16

IC1TA31136FN

C210.01

C2210

C230.22

C240.001

R15470

C250.001

C27 220 P

C28220 P

R20330 k

C290.001

R21390

C300.1

C310.1

1 2

345

R22 1.5 k

C320.001

C190.22

R13470

C2750.001

R19820

R55V

X1CDBCA450CX24

R510 k

Q1 3SK272C30.022

C668 P

L10.82 H

L256 nH

C910 P

L382 nH

C1015 P

C110.001

R82.2 k

1stL

O

C120.01

FI1FL-310

FI2FL-310

C160.022

C146 P

C170.001 C7

0.001C40.001

R91.5 k

R73.3 k

R310 k

C2245 P

C22512 P

C22312 P

C2540.001

R188100

L274.7 H

R101.5 k

L2582 nH

C22112 P

C22233 P

L2482 nH

C21512 P

C2145 P

C212470 P

R15747

R1631 k

C2560.001

C2490.001

R19110 k

C2202 P

D20MA77

D21MA728

L2182 nH

C2530.01

R19010 k

L2282 nH

C21633 P

R1871 k

C2181 P

C21715 P

C21347 P

C2105 P

C20912 P

L2082 nH

C20833 P

C20712 P

C20312 P

C20233 P

C19836 P

C19947 P

C2005 P

C20112 P

L1682 nH

D19MA77

C2062 P

C2510.001

L1782 nH

C2041 P

R18510 k

L1982 nH

C21147 P

L15LA-243

C19727 P

D15XB15A308

BPFV

1

2

J1

CHASSISunit

L11LW-25

C10527 P

D10XB15A308

C1060.001

L13LA-243

L14LA-253

C10715 P

C1085 P

C10924 P

C1114 P

W1

C8047

C810.001

C820.001

C831000

1 2 3 4

IC3 SC-1302

Q122SB1143 S

R6547 k

C841

C85470 P

C860.001

C870.01

C890.01

C9122 P

C920.001

C980.001

R7568

R76470

R7768

C10236 P

R782.2 k

C1030.001

D8HSM88ASR

L12LA-243

R792.2 k

C1040.001

D9HSM88ASR

C990.001

C1010.001

C100470 P

Q172SD1664 Q

C8822 P

T5

HVHVS

R564.7 k

Q102SC3775 3

R58100

C730.001

R601 k

D71SS355

R61100

C750.001

R621 k

L1082 nH

R6333

R6433

C7822 P

C770.001

L2947 nH

C26818 P

C710.001

R574.7 k

L982nH

R5910

C720.001

C7418 P

C7918 P

L3047 nH

L3147 nH

C27039 P

C27118 P

C760.5 P

L60.1 H

R49470

C61470 P

L70.1 H

Q82SC4215 0

C6322 P

R51100

C64470 P

C650.001

L80.1 H

C6612 P

Q92SC4215 0

C6718 P

D5MA77

C7010 P

R5068 k

R5227 k

D6MA77

C625 P

C680.01 R54

2.2 k

R192100

C26718 P

R531 k

123456

MP1

W6

T5

HVHVS

5VT5

HVSHV

VCO55V

D1MA77

C480.001

R40 1.8 k

D2MA77

C49470 P

C500.1

C510.001

L42.7 H

C5247 P

C5339 P

L580 nH

D3HVU350

D4HVU350

R428.2 k

C560.001

R438.2 k

R44100

R45390

C57470 P

Q52SC4226

R46180

Q62SC4226 R25

C58470 P

C59470 P

Q72SC4215 0

R4868 k

R47680

C541.5 P

C551.5 P

C600.5 P

Q32SC4116 BL

C440.001

R341 k

R36100

R37 33 k

R38100 k

R3922 k

R41560R33

1 k

C4310

R3547 kC257

0.01

C27210C45

0.01

C46470 P

Q14DTA144EU

R672.2 k

R6810 k

R7010 k

3 4 512

Q15FMW1 R71

RV-143Q16DTC144EU

C930.001

R74100 k

C940.01C95

22 P

R10418 k

C1430.1

R16010 k

R16110 k

C470.1

C1900.001

C1890.001

DET5V

DET5V

C1420.01 R107

47 k

R108470 k

12

LOCK3GND4

Q5Q6DATA7 FSK 8NC 9REF 10LOOP 11R 12CAP 13CAP 14

IC6 NJM2211M

C1470.1

C14810

C1490.033

C1450.01

Q282SC4116 BL

R16210 k

R11039 k

R111 15 k

R1122.2 k

R103 47C245 0.1

C1520.01

R109100 k

C1460.22

C1500.0022

C1510.1

R10510 k

C1440.0068

C2300.022

C2290.0022

R1591 k

CP3

R10633 k

C2310.0068

V+IN

I/O 1

O/I 2O/I 3I/O 4

CONT.B 5CONT.C 6VEE 7 I/O 8O/I 9O/I 10I/O 11CONT.D 12CONT.A 13VDD 14

IC5 BU4066BCFV

R931M

R941M

R951M

C1370.1

R962.7 k

Q212SC4116 BL

R98470 k

C1380.022

C1390.022

C14110

R102 1 k

R10115 k

5VVOL1

VBIAS

I/O1

O/I2

O/I3

I/O4

CONT.B5

CONT.C6

VEE7 I/O 8O/I 9O/I 10I/O 11CONT.D 12CONT.A 13VDD 14IC4 BU4066BCFV

R891MR90

1M

C1330.001

Q202SK1069 4

C1362.2

R911M

C1340.1

R6633 k

C900.01

R69220

C1302.2

R851M

R861M

R87100 k

C1310.1

Q19DTA144EU

R88100 k

D121SS355C132

0.01

SAFO

R921 k

C1350.01 R168

100 kR169100 k

R170100 k

R99150 k

R10015 k

C1400.1

R97390

R166100 k

R167100 k

SMICMMIC

VBIASTMUTE H

I/LO

TX

DE

T

5VVOL1

SMICMMIC

VBIAS5VVOL1

R736.8 k

R822.7 k

C128 0.1

C1292.2

VCCAF/MIC

C960.01C97

22 P

R8110 k

1234

5

6

J2

From/toEXT SP/MIC

MICGPTTC

C1120.001

C11347 P

C1140.01

PTT

R848.2 k R83

1.2 k

Q18DTA144EU

PTTC

MIC

PT

TC

VO

L15V V

BIA

SV

CC

to EXT SP

FromDC POWER

HV

GND

SP+

SP

D11DSA3A1

C1150.001

C11647 P

C118470 P

SP—

SP+

VBIAS5V

PTTMIC

C1550.01

C15610

INCOM

R113100 k

R126100 k

R12218 kR183

100 k

5VVBIASAF5

5VVBIASAF5

R1418.2 k

C1680.001

C1690.1

C17010

R1426.8 k

R1436.8 k

R14010

5V

C2730.1

1413

12

IC7DNJM2902M

C1650.0047

DSENC

76

5

IC7BNJM2902M

89

10

IC7CNJM2902M

HVHVST5R55V

HVHVST5R55V

HVHVSVOL2

12

113

4

IC7ANJM2902M

3

1

24

5

R198100 k

SQLV

HVGND

PTT

MICGND

GND

5V

VOL2

SP+

MICG

R80100

C12047 P

C1210.001

C2770.001

PTT

SQLV

From smart mic(HM-129)1

234 6

J4

12345678

9

10

J5

VOL1HVS

C1220.001

C12347 P

C12447 P

C1250.001

R1861 k

SP—

HVGND

O I

G

Q112SC3268

Q4DTC144EU

Q272SC4226 R25

W1

VR-B BOARD

VR-A BOARD

R1100 k

SQLV

HVGNDVOL2VOL1HVS

GND

5V

R1100 k

123

12345

GND

HVGND

VOL1

SQLV5V

VOL2

HVS

12345678

12

34

56

78

910

1112

1314

1516

1718

1920

J6

2122

2324

2526

2728

2930

3132

3334

3536

3738

3940

HVSHVS

BPLVLBEEPM

BPLVLBEEPM

SPSP

SP+SP+

SP

SP+

PCK

5V R5

HV

SH

VT

5

5V R5

HV

SH

VT

5

5VDE

T

R5

HV

SH

VT

5

PSTBPDATAUNLK

SQLMMUTESMUTERMUTMRMUTSPTTMBPFVPTTSPTTWXDECSQLVDSDECHI/LODSENCTXDET

SQLMMUTESMUTERMUTMRMUTS

PTTMBPFVPTTS

PTTWXDEC

SQLVDSDEC

HI/LODSENCTXDET

TMUT

SEND

RCV

TMUT

SEND

RCV5V5V

C19222 P

C19122 P

C1930.01

C2550.001

C2610.001

C26547 P

C26447 P

C26247 P

C1940.01

C1950.001

C1960.01

R1931 k

R1951 k

R194 1 k R196 1 k

WX

DE

C

DS

DE

C

RM

UT

SS

MU

TE

MM

UT

ER

MU

TM

MIC

AF

PT

TS

PT

TM

D14DA204U R149

15 kR151 22 k

R1521M

IC9LA4425A

C181 2.2

C1820.01

C1830.1

C185 470

C186 470

R1544.7

C1260.01

C1870.1

C12747 P

R1501.2 k

Q26DTC144EU

C1840.001

C18847 P

BP

LVL

BE

EP

M

Q22 2SA1588 GR Q24 2SA1588 GR

R14510 k

R1462.2 k

Q23DTC144EU

R14710 k

R1482.2 k

Q25DTC144EU

C1770.1

C1780.01

C1790.1

C1800.01

SE

ND

RC

V

R14433

C1720.01

C1730.1

IC8 TA7805

C1740.1

C175 0.01

C171100

C17610

DS

EN

C

DSENC

R12927 k

R1284.7 k

R13018 k

C1620.1

R1212.2 k

R12356 k

R1241 k

R1256.8 k

R127560 k

C1590.01

C160270 P

C16112 P

R20110 k

C2760.1

R19968 k

R13282 k

R13382 k

C164820 PC166

56 P

R13182 k

R13433 k

R135103

R13618 k

R13715 k

R138RV-110

R1398.2 k

C2460.0022

C2740.018

AF

OU

TQ

UA

DIF

OU

TR

SS

IN

-DE

TN

-RE

CG

ND

MIX

IN

FIL

INF

ILO

UT

DE

CIF

INV

CC

MIX

OU

TO

SC

OU

TO

SC

IN

DET

5V R5

R5

2ndL

O

2ndLO

5

MIC

from/toLOGIC BOARDJ4

2.45V

3.28V 3.97V

0.89V

2.35V

4.72V 4.28V

3.7V

13.81V

13.83V

RX: 4.94 VTX: 0.00 V TX: 4.94 V

RX: 0.00 V

4.98V

4.95V

1.79V

1.00V at

3.55V0.5Vp-p at 1kHz 3kHz DEV

CH16_RX 4.72VWX10_RX 0.0V

TX_H 3.02VTX_L 3.26V

TX_H 9.87VTX_L 5.12V

3dB RX

Page 39: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

11-3 HM-127 (OPTIONAL UNIT)

11 - 3

J2

654321

GNDRXDTXDRESET

VPP5V

STXD

SRXD

RESET

VPP

5V 5V

SRXD

STXD47kR55

1kR54TC7W14FU

IC8

8765 4

3 2 1

2SA1576Q11

47R58

4.7kR57

RRXDA

PTT

0.1C46

2SC4081Q10

RTXDA

27kR51

1kR56

5V

0.01C45

0.027C42

2SK1069Q9

S-80928ANMPIC7

5CD

4NC 3 VSS

2 VDD

1 OUT

100kR50

PTT

VCC

AF/MIC

AF5V

from/to MAIN unit J2 or LOGIC board J1

RMUTE

BEEP

RESET

VCCSW

0.1C44100k

R53

PTT

PWR

100kR18

DOWN

UP

CONT3

CONT2

100kR15

100kR14

100kR17

100kR16

RMUTE

BEEP

100kR10

5V 5V

5V

5V

100kR13

100kR12

100kR11

0.01C4

22C3

SEG27SEG26SEG25SEG24SEG23SEG22SEG21SEG20

CONT1

RE

SE

T

VP

P

CO

NT

1

CO

NT

2

CO

NT

3

DIM

1

DIM

2

VC

CS

W

DIM

3

DIM4

1MR19

SQLIC

VOLHL

39kR61

10kR60

10kR29

10kR31

10kR33

20kR32

18kR30

20kR28

15kR59

2SC4116Q3

PWR

2SC4116Q12

3.9kR64

10kR63

47kR62

0.1C38

1kR34

100C39

330C41

39kR52

DAN202UD2

0.1C40

8V

CP18

CP16

CP14100R69

47pC52

47pC51

CP17

PWRCRRXDARTXDA

MICGAF/MIC

J1

PTTCGND

VCC

100R68

CP12

CP15

1C54

1SS355D3

TC4W53FUIC9

8765 4

3 2 1

1MR67

0.001C50

470PC4722

R77

22R76

22R75

CP11

VCC

0.1C36

0.1C34

TA78L05FIC5

TA7808FIC6

VCC5V

0.01C9

2SB1132Q2

10kR27

NTCCM16084BHR26

10kR23

20kR22

39kR21

2SK1069Q1

0.1C7

1.2kR24

PTT

VRDAT

VRCK

5V

8V

BE

EP

RM

UT

E

5V PT

T

PW

RS

W

10kR25

VCCSW

VRDATVRCK

0.01C5

CSTCC4.91MGX1

0.01C6

DIM3DIM2DIM1

µPD789405AGK-A30-9EUIC1

79P41/KR1 78P42/KR2 77P43/KR3 76P44/KR4 75P45/KR5 74IC 73XT1 72XT2 71VDD0 70VSS0 69X1 68X2 67RESET 66P46 65P47 64P00 63P01 62P02 39 AVDD

38 P80/S27

37 P81/S26

36 P82/S25

35 P83/S24

34 P84/S23

33 P85/S22

32 P86/S21

31 P87/S20

30 P90/S19

29 P91/S18

28 P92/S17

27 P93/S16

26 S15

25 S14

24 S13

23 S12

22 S11

61P03

P66

/AN

I6P

65/A

NI5

P64

/AN

I4P

63/A

NI3

P62

/AN

I2P

61/A

NI1

/CM

PR

EF

P60

/AN

I0/C

MP

IN0

AV

SS

WD

SW

SC

AN

CH

WX

CH

16

PW

RP

TT

MO

DE

DO

WN

UP

BE

EP

ST

XD

SR

XD

BP

LVL

P27

/INT

P3/

CP

T5

P26

/INT

P2/

TO

5P

25/IN

TP

1/T

I1P

24/IN

TP

0/T

I0P

23/C

MP

TO

UT

0/T

OP

22/S

I/RX

DP

21/S

O/T

XD

P20

/SC

K/A

SC

KP

53P

52P

51P

50

40 AVREF

21 S10 80P40/KR0SEG10

SEG19SEG18SEG17SEG16SEG15SEG14SEG13SEG12SEG11

10kR7

10kR6

10C1

SKQLLC

S4

CP7

10kR8

PTT

10kR9

CH

16

6.8kR20

10KEY

S7

PTT

22C37

0.1C28

10C30

AF5V

22C35

5V

0.001C29

DTC144EUQ5

DTB123EKQ6

100kR45

0.01C53

1MR65

1MR66

47pC32

100kR44

NJM2125FIC4

54

2 1

3

MIC

CP6

MICGSKB-2746 LPCMC1

CP5

CP4

470kR47

1C33

1C26

470pC27

12kR42

33kR46

100kR4133

R70

22C23

1C24

2SJ144Q4

0.01C25

0.22C31

0.01C22

470kR40

100kR39

2.7K ERJ3GER43

M62429FPIC3

8VIN2 7VOUT2 6VCC 5CLK 4 DATA

3 GND

2 VOUT1

1 VIN1

VOL

VRCK

PWRSW

VRDAT

15kR38

DA204UD1

DOWN

CHWX

IC

150R3

SML-311YTDS10

SML-311YTDS9 10KEY

S11

10KEY

S8

10KEY

S9

10KEY

S6SKQLLC

S3

SKQLLC

S2

120R2

SKQLLC

S1

SE

G21

SE

G17

SE

G13

CO

M3

CO

M2

CO

M1

CO

M0

SE

G0

SE

G1

SE

G2

SE

G3

SE

G4

SE

G5

SE

G6

SE

G7

SE

G8

SE

G9

SE

G10

SE

G11

SE

G15

SE

G19

MAIN UNIT

120R1

FY1101F-TRDS6

FY1101F-TRDS5

A0119DS1

SE

G25

SE

G23

SE

G24

SE

G20

SE

G16

SE

G12

SE

G13

SE

G14

SE

G15

SE

G17

SE

G18

SE

G19

SE

G21

SE

G22

SE

G23

SE

G25

SE

G26

SE

G27

SE

G24

SE

G20

SE

G16

SE

G12

SE

G13

SE

G14

SE

G15

SE

G17

SE

G18

SE

G19

SE

G21

SE

G22

SE

G23

SE

G25

SE

G9

SE

G8

SE

G7

SE

G6

SE

G5

SE

G4

SE

G3

SE

G2

SE

G1

SE

G0

CO

M3

CO

M2

CO

M1

CO

M0

S9

S8

S7

S6

S5

S4

S3

S2

S1

S0

CO

M3

CO

M2

CO

M1

CO

M0

VS

S1

VLC

2V

LC1

VLC

0B

IAS

VD

D1

SE

G26

SE

G27

SE

G21

SE

G17

SE

G13

CO

M3

CO

M2

CO

M1

CO

M0

SE

G0

SE

G1

SE

G2

SE

G3

SE

G4

SE

G5

SE

G6

SE

G7

SE

G8

SE

G9

SE

G10

SE

G11

SE

G15

SE

G19

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

21321

FY1101F-TRDS3

FY1101F-TRDS2

SML-311YTDS4

PW

RS

W

SC

AN

HL

SML-311YTDS7

SML-311YTDS8 10KEY

S10

10KEY

S5

0.1C11

1C12

SQL

0.1C10

10kR36

22kR37

1kR35

UP

100C16

TA7368FIC2

10POUT 9PWGND 8PREGND 7PHASE 6NF 5 RIPPLE

4 VIN

3 NC

2 VCC

1 NC

100C15

0.1C14

0.047C13

100C17

SP-

SP++

-

SP1036D0801

CHASSISCP2

CP3

330C18

87654321

Page 40: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

11 - 4

11-4 HM-129

CHASSIS UNIT W1

to MAIN unit J4

to LOGIC board J3

PTT

MIC

UP

DN

16/9

MC1

C1470 P

R112 k

W2

W1

S1

S2 R26.8 k

S3 R315 k

R433 k

S4

PTTMICGMICGND

1234

PTTMICGMICPTTG

KEYMGND

12

UP_ON 2.0VDN_ON 3.0V16/9_ON 3.8V

Page 41: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

INTRODUCTION DANGER

This service manual describes the latest service informationfor the IC-M402 VHF MARINE TRANSCEIVER at the time ofpublication.2 versions of the IC-M402 have been designed. This servicemanual covers each version.

MODEL

IC-M402

VERSION

USA

USA-1

SYNBOL

BLACK

WHITE

ORDERING PARTS

Be sure to include the following four points when orderingreplacement parts:

1. 10-digit order numbers2. Component part number and name3. Equipment model name and unit name4. Quantity required

<SAMPLE ORDER>

1110003200 S.IC TA31136FN IC-M402 MAIN UNIT 5 pieces8810006050 Screw Icom screw E7 IC-M402 Chassis 10 pieces

Addresses are provided on the inside back cover for yourconvenience.

NEVER connect the transceiver to an AC outlet or to a DCpower supply that uses more than 16 V. This will ruin thetransceiver.

DO NOT expose the transceiver to rain, snow or any liquids.

DO NOT reverse the polarities of the power supply whenconnecting the transceiver.

DO NOT apply an RF signal of more than 20 dBm (100mW)to the antenna connector. This could damage the trans-ceiver's front end.

REPAIR NOTES

1. Make sure a problem is internal before disassemblingthe transceiver.

2. DO NOT open the transceiver until the transceiver is dis-connected from its power source.

3. DO NOT force any of the variable components. Turnthem slowly and smoothly.

4. DO NOT short any circuits or electronic parts. An insulat-ed turning tool MUST be used for all adjustments.

5. DO NOT keep power ON for a long time when the trans-ceiver is defective.

6. DO NOT transmit power into a signal generator or asweep generator.

7. ALWAYS connect a 40 dB to 50 dB attenuator betweenthe transceiver and a deviation meter or spectrum ana-lyzer when using such test equipment.

8. READ the instructions of test equipment thoroughlybefore connecting equipment to the transceiver.

To upgrade quality, anyelectrical or mechanical parts andinternal circuits are subject to change without notice orobligation.

Page 42: IC-M402 Service manual - ELECTRONICA MARINA · PDF fileINTRODUCTION DANGER This service manual describes the latest service information for the IC-M402 VHF MARINE TRANSCEIVER at the

SERVICEMANUAL

VHF MARINE TRANSCEIVER

1-1-32, Kamiminami, Hirano-ku, Osaka, 547-0003, JapanS-13716IZ-CD

© 2001 Icom Inc.