ica - red operational excellence part 2
TRANSCRIPT
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Operations Toolbox
Warren DietelPart 2
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Key Design Features – Final Design
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Key Design Features – The Look• What will the customers see?
– Production Areas– Exterior
• “Cleanability” and Wear & Tear – Wall finishes – Concrete and wood backing – Wet areas– Wash down options
• Flooring– Solid surface vs. quarry tiles – To Pitch or not to pitch
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Key Design Features - Sales
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Key Design Features – Laundry
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Key Design Features – Linen System
• Warehouse was filled with pallet rack going up to an elevation of 12’-0”
• The ceiling sloped from 19’-0” to 21’-0” leaving up to 9’-0” of space
• Idea was to use this space and capitalize on the cubic availability for storage
• Placed a catwalk on top of the pallet rack
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Key Design Features – Linen System
• Objective to fill cubic space above the racks
• Trolleys were sent up and down with a reversible trolley conveyor
• Resulted in a manageable system that optimized warehouse storage capacity
• Linens are all stored on hangers to avoid wrinkles
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Key Design Features – Linen System
• Pitched rails on each side were added• Operators access linens from center aisle for picking & stocking
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Key Design Features• Ware washing
– Pot / Pan ScrapMaster http://www.salvajor.com/potScrapMaster.aspx
– TroughVeyor http://www.salvajor.com/troughVeyor.aspx
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Key Design Features• Warewashing
– Pot Washer http://www.lvomfg.com/pdf/LVO_FL36.pdf
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Key Design Features• Backup generator power• In-house fuel
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Key Design Features• Combi and steamers • Drop electrical lines/moveable equipment• Ability to host special events in the kitchen
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Key Design Features
• The bakery
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Key Design Features• You can never have enough cooler
and freezer space
• RTI system (Restaurant Technologies Inc.) for grease removal
• Break room
• Allow time for training and adjustment