icon gold recovery corporation · • free milling gold is the gold that can be liberated by a...
TRANSCRIPT
Without Mercury - Without Cyanide
iCON Gold Recovery Corporation
Enhanced Gravity Concentration for
Small Scale and Artisanal Miners
iCON is used for...
Hard Rock (No Chemicals Required)
Scavenging/Reprocessing Hard Rock Tails•
Initial Processing of Hard Rock Ores•
Concentrating Ores/Tails for Regional Final Processing•
Alluvial and Dredging
Primaryprocessingwhenyouknowyourgoldistoofineforasluice•
Reprocessing years of old concentrates•
Processing daily sluice box concentrates•
Upgrading Concentrates
Classifying and upgrading sluice concentrates•
Upgrading concentrates for regional processing•
Prospecting, Drilling, Sampling
Analyzingsamplesinthefield.iCONisportableandconvenientlyclassifiesyoursampletogive•
youconfidenceinthesizeofyourgold.
Itiseasilycleanedfromsampletosamplewithoutfearofcontamination.•
Mercury Remediation
iCONhasbeenshowntobethemostcosteffectivemeansofMercuryRemediationintheWorld•
OurConcentratorshavebeenshowntorecover97%ofMercuryfromtailinginasinglepass•
Hard Rock Applications
Hard Rock miners around the world have historically recovered as little as 30% of theirfreegoldusingmercuryamalgamation.TheiCONprocessisbeingusedtoscavenge/reprocessoldtailswithoutusingmercury.TheseminersarenowrecoveringmoregoldreprocessingtailswithiCONthantheoriginalminersrecovered.TheyarealsorecoveringsignificantquantitiesofMercury.
Hardrockminersmustfirstunderstandsomedefinitions:
• FreeGoldhasbeenliberatedanddependingonitssizewillbevisibleinapan.
• FreeMillingGoldisthegoldthatcanbeliberatedbyastandardrotatingballmillorotherlocallyavailablemillingmethods.
• RefractoryGoldisthatwhichisnotrecoverablebystandardmillingand/orleachingprocesses.Thismaybe‘entrappedinsulfides.’Astandardballmillmaygrindyouroreto75microns.
• GravityRecoverableGold(GRG)referstohowmuchgoldyoucanrecoverbasedonhowfineyouaregrinding/millingyourore.
TheGRG(GravityRecoveryGold)testingisavailableatMet-Solvlabs(seelinks).
Thenumber1applicationforiCONi150worldwideisHardRock.The2tphcapacityandtheabilitytorecoverfine,flatmilledgoldareidealforiCON.Themajorminesoftheworldusegravityconcentrationintheirgrindingcircuits.Theconcentratorscanrecoverover90%oftheoverallproductionofmajor/professionalmines.
AtypicalHardRockapplicationwouldinvolveacrusherandballmill.Thematerialwouldbesizeclassifiedusingacycloneinclosed-circuitorsimplyascreeninsemi-closedcircuitmilling.Afterthemillthematerialwillpassthroughtheconcentrator.Themajormineshavea‘recyclicload.’Theirprocessesaredesignedforthefeedtopassthroughaconcentratormultipletimesbeforepassingtothetails.
AHardRockoperatormaychoosetorun1.5tonsperhourofahighgradeore.Hemaychoosetorinsethebowlevery20minutes.Here,hewouldhaverun500kgin20minutesandcollected1kgofconcentrate.Thatisaconcentrationratioof500to1.
Theconcentratewillstillneedtobeupgradedorcleanedtohaveasellableproduct.Some miners around the world are choosing to collect the concentrates from multiple minesitesandcleantheconsataregionalsecurefacility.Thisisknownas‘pre-concentration’.
Whenscavengingoldtailstheoperatormustunderstandthatthereisareasonthefirstminermissedthisgold.Itmaybethatitwaspoorlymilledandneedstobere-milledtoliberatemoregold.Inordertorecoverwhatanotherteammissedtheoperatormustpayattentiontothedetailsandbepreparedtoadjusttheirprocessasrequired.Tounderstandyouroreandhowmuchgoldyoucanexpecttorecover,IGRrecommendstestingyoursamplesatMel-Solvlabs.(seelinks)
www.iconcentrator.com
Alluvial/Placer & Dredging
Thei350isimpactingtheworldofAlluvialMiningandDredgingthewaythei150hasdoneforhardrock.
Alluvialminersoftenignorethefinegoldbecausesluicesandjigscan’tcatchit.Dependingonthesizeandshapeofyourgoldasluicemaybegintolosegoldat40mesh.Somealluvialdepositshave90%oftheirgoldfinerthanthis.Thisiswhereenhancedgravity,iCON,istheonlysolution.
Concentratorsarebeingtestedontheendsofsluicesanddredges.Inthiscasetheoperationisstillcapturingthesameamountofgoldinthesluice.Theaddedvalueoftheconcentratorbecomesveryclear.
After seeing the additional recovery of the concentrator some operators are choosing toredesigntheirprocess.Anefficientplantdesignwouldincludeascreen(typically2mmor10mesh)whereonlythecoarsematerialwillberoutedtoasluiceandonlythefinematerialwillberoutedtoyourconcentrator.AnexampleofthisprocessistheiCONIGR1000/3000Plant.
Comments on Alluvial Mining
PleaseseeseparatedocumentregardingAlluvialMiningandProcessingCLAY.
Upgrading Sluice Concentrates
Any placer miner or dredger understands the vast amount of concentrate you will accumulate.Theyalsounderstandtheincredibleamountofworkrequiredtocleanthecons.Consideringthataconcentrateisalready‘heavy,’ani150operatormayrun1tphthroughaconcentrator.Hemaychoosetorinsethebowlevery6minuteswhichmeansaftereach100kgoffeed.Herethei150willproduce1kgofconsfrom100kgoffeed.
Placerminersalsounderstandtheneedtoclassifytheirconcentrate.Let’ssayaplacerminerisprocessing½inchmaterial.Hewillhavethiscoarsematerialandthefinestsandsinhissluiceconcentrate.Thefirststephereistoclassifyorseparatethisconcentrateintoatleast2sizesofmaterial.TheiCONIGR100Plantwillhandlethisprocessforyou.Thescreenwillseparateyoumaterialinto2mm+and2mm-sizes.(+/-10mesh)Thefinematerialwillbepumpedtotheconcentratorandthecoarsematerialwillgotothenuggettrap.
Togivecompleteconfidenceallclean-upprocessshouldberan2or3times.Whetherusingatableorconcentrator,theminermustpanthetailstodeterminewhenhisissatisfiedwiththeprocess.
YoumaychoosetowashyoursluicedirectlyintoaniCONSlurryPump.Thepumpcould then move the material to your screen to greatly reduce the daily labor involvedincleaningyoursluice,lifting,storingandtransportingthematerial.
Prospecting / Drilling / Bulk Sampling
Thesmallphysicaldimensionsofthei150andIGR100Plantmakethemmobile.The internal structures make them easy to clean from batch to batch or sample to sample.Thei150capacitymakesitidealforprocessingsamplesfromindividualdrillholes.Overallthei150isidealforprocessinganyvolumefromindividualdrillholesuptobulksamplingat2tonsperhour.
TheiCONIGR1000Plantcanprocessupto10tonsperhour.Itisskidmountedformobility.ForlargervolumebulksamplingtheIGR1000Plantmayberightforyou.Thispilotplantwillgiveyouconfidenceinthevariousvaluesacrossyourdepositandintheprocessofusingagrizzly,scrubber,screenandconcentrater.
Methods to Clean Your Concentrates
Thegravimetricconcentratorprovidesaconcentratewhichrequiresfinalcleaningorupgrading.Commonmethodsinclude:
TableTablesandbowlshavebeenproventobeveryeffectiveforfinalcleaning.Theyusenochemicalsaresafefortheenvironmentandyourfamily.Theyarefunandprovideimmediategratification–aftereachcleanupyouwillseehighgradegold.
TheBlueBowlisavailablefromPioneerMininginCalifornia.Itisslowbutproducesaverycleanfinalproduct.Itscapacityisacceptableforthei150.
Atthecapacityofthei350,tablesarethemostcommonmeansofupgradingtheconcentratetoasellableyellowproduct.ThemostcommonbrandintheworldisHolman-Wilfley.
Regional ProcessingRegionalprocessingisbecomingmorecommonaroundtheworld.MinersareusingiCONattheirsiteandtransportingasmallvolumeofconcentratetoregionalprocessingplants.ThisisbecomingthemethodofchoicewherehardrockminershavelearnedthevalueoftheirtailsandareusingtheiCONtopre-concentratetheir
product.
Cyanide LeachingThisistherecommendedmethodoftheGlobalMercuryProgram.Withoutpre-concentration the volume of material to treat and the amount of chemicals are tremendous.Concentrationallowstheoperatortotreatareasonableamountofmaterialeitheronsiteoratregionalfacilitiesservingmanymines.
Mercury AmalgamationThis is not recommended due to the environmental impacts and the effectiveness of bowlsand/ortables.Whenpracticing‘wholeoreamalgamation’aminerwillplacemercurydirectlyintotheballmillorsluice.Inthiscase100%oftheoreisexposedtomercury.Whenaconcentratorisusedtheamountoforecanbereduceddramaticallytoasmallamountofconcentrate.1ton(1000kg)oforecouldbereducedto1kgofconcentrate.Iftheminerchoosestoamalgamatetheconcentrateonlyafractionofthe mercury would be used and only a small percentage of the ore would be exposed toHg.
What is iCON
iCONisafamilyofproductsspecificallydesignedtorecoverfinegoldandprovidethecorrectmodularprocesstovariousregionsoftheworld.iCONwasdesignedby the professional engineers at Falcon Concentrators and uses the same patented technologiesusedatthelargestminesintheworld.
TheheartoftheiCONfamilyaretheworldfamousi150andi350Concentrators.iCONusesclassificationandenhancedgravityinitscentrifugalconcentratorstoensurethatyouarerecoveringthemostgoldpossible.
InadditiontoconcentratorsiCONoffersalineofcompletemodularplantsforAlluvialandEluvialoperations.Weofferscrubbersplantforclayandscreendecksforcleangravel.
iCONissupportedbygovernmentsaroundtheworldduetoitsabilitytorecovergoldwithouttheuseofmercury.iCONwasdesignedfortheUnitedNations’GlobalMercuryProjecttobringprofessionaltechniquestosmallminersthroughouttheworld.iCONusesthesameproventechnologyastheFalconbrandofprofessionalminingproducts:itwasdesignedbyFalcon’sengineersandisnowaproductofiCONGoldRecoveryCorp..HistoryandEnvironmentalResponsibilityarediscussedonourwebsite.
FeaturesthatmakeiCONConcentratorsidealforsmallscaleapplicationsinclude:
•Lowmachineweight•EaseofInstallation•Onlyonemovingpart•Useofwearcomponentsreadilyavailableindevelopingareas•Rigidstructureconducivetorunningathighspeeds•Lowacquisitionandoperatingcosts•Aproven,robustandsimplemechanical/electricalplatform•Efficientcleanout•Highconcentrationratios
AlliCONproductsincludeaVFD/SoftStart•Valuepricedwellbelowthecompetition•Short 1 minute rinse times•Simple push button start/stop•
How It Works
TheiCONConcentratorisdesignedtocaptureallheavymineralsincludingGold,SilverandPGMsandMercury.Itusesenhancedgravitytoconcentrateveryfine,freemineralsthatarenotrecoverableusingthetraditionaltechniquesofsmallscaleandartisanalminers.Thetechnologyisbasedonthebatch-typeFalconconcentratorand designed by the same Falcon engineers that design concentrators for the largest minesintheworld.
Inoperation,materialisfedasaslurryofmineralsandwaterintoarotatingbowlthatincludesspecialfluidizedgroovesorrifflestocapturetheheavies.Periodically,arichconcentrateisrinsedoutandrequiresfurtherupgradingtobeturnedintoafinalgoldproduct.
General Comments on Mineral Processing
Throughouthistorygoldprocessinghasbeenplaguedwithinefficiencyandcontamination.Millionsofdollarsoffinegoldhavebeendiscardedinthetailsor“washeddownthecreek”duetoinadequateprocessing.Otheroperationshavelongputthehealthofbothworkers,andourplanetatriskwiththeuseofmercury,cyanideandotherdangerouschemicals.iCONtechnologysuccessfullyaddressesbothissues,ensuringthatthehighestpercentageofgoldisrecoveredandnohazardouschemicalsareneeded.
Themostimportantfactorinmineralprocessingisclassification;therelativesize
ofthegoldyouareprocessingmustbeknown.Mineralprocessingisexpensiveandtimeconsuming.Processinglargematerialthatisknowntohavenovalue,costsbothmoneyandtime.Withclassification,time,energyandmoneywillnotbewastedprocessingexcessmaterialthatisknowntohavenovalues.Forexample,ifyouknowthatyourlargestgoldis.5mmthenthereisnoreasontoput10mmmaterialthroughyourprocess.Also,thelargefeedwillaffecttheefficiencyofanyprocess.Thelargematerialwillhindertherecoveryofthefinermaterials.Forexample,oneminerimprovedhisrecoveryfrom40%to70%simplybyscreeninghisfeedfrom8mmto2mm.Nogoldwaslost,becausehislargestgoldwasaround.5mm.TheiCONmethodwillimproveyourprocessbyscreeningyourfeedtothepropersize(reducingthevolumeoffeed)andincreasingthepercentageofgoldthatyourecover.
iCONusesa2stepprocess;classificationandconcentration.Yourfeedwillbescreenedto2mm(orlessbasedonyourresults)beforeprocessingintheconcentrator.Anymateriallargerthanthescreenwillpassoverthenuggettrap.ThiswillgivetheuserconfidencethattheyarecollectingtheBIGgoldwhileminimizingthefeedtotheconcentratorandmaximizingitsefficiency.
Batch Process / Cycle Time
TheiCON“i”seriesofconcentratorsuseabatchprocess.Yourcycletimewilldependonthegradeandweightofyourfeed.Aheavyorrichfeedwillneedashortercycletime.TheiCON“i”seriesconcentratorscanbecleanedoutin1minute.
HardRockoperationsmayhave100gramsofgoldpertonoffeed.Thisisveryrich.Inthiscaseitiscommontorunforonly20minutesbetweenrinsecycles.
Alluvialoperationswithheavyblacksandmayrun20minutecycles.Withoutblacksandanalluvialcycletimemaybeupto2hours.
Whenupgradingconcentratesyouwillbeprocessingrichandheavymaterial.Inthiscasethecycletimemayalsobeonly10minutes.Hereyoumaybefeedingat½tonperhourtothesmalleri150.
Everyfeedisdifferent.Thepropercycletimeforyouwillbedeterminedbyanalyzing/planningthefreegoldinyourtailsandadjustingyourprocesstofityourore.
Capacity
Thethroughputofthei150centrifugalconcentratorisnominally2tonsperhour.Ifyouhavelargematerialinyourfeed,ifyouhaveaheavyfeedorifyouareusingiCONto‘upgrade’aconcentratethethroughputwillbereduced.Alloresandall
processesaredifferent.Eachusermustassesstheirsituationaswithanymineralrecoveryprocess.
i150 Process Examples
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Feed RateTons per Hour 2 0.5 2 1-2 1-2Kilograms per Hour 2000 500 2000 1000-2000 1000-2000
Batch TimeMinutes 120 30 <5 10 10
Feed per Batch 165 165
Kilograms 4000 250 20 Kg Sample 330 330
Concentrate VolumeKilograms 1 1 1 1 1
Concentration Ratio 165:1 165:1Ratio 4000:1 250:1 20:1 330:1 330:1
What to Expect from iCON
It is common for internet advertisements to show a process where a small amount of gravel goesinandalargequantityofbrightshinygoldcomesout.Experiencedminersknowthisisnotthecase.Asluiceboxisagravityconcentrator.Let’ssayyouput1000kgoffeedoveryoursluice.Attheendoftheday,youmayhave50kgof‘concentrate.’Thisconcentrateisnotbrightandshiny,infact,itlooksjustlikethefeedmaterial.Thismaterialhastobepostprocessedtofurther‘cleanyourcons’andgiveyouasellableproduct.Althoughasluicecangiveyouaveryhighconcentrationratio,itisnoteffectiveforrecoveringfinegold.Inthecaseofsluiceoperations,minersarechoosingiCONtoreprocessoldtailsandrecoverthevaluesleftbehindbysluiceoperations.
Whenusingan‘enhancedcentrifugalconcentrator,’youmayputupto1000kgintotheprocessandget1kgout.Thiswillbea‘concentrate.’Itwilllookjustlikethefeedmaterial.Somepeoplechoosetosellthisconcentratewhileotherschoosetocontinuerefiningittoshiny,clean,highgradegold.
This photo shows what your concentrate maylooklike.
Itwillnotbepuregoldandwillrequire
postprocessing.
Thisphotoreveals2sizesofgold.
ThelargermaterialpassedovertheiCONScreenandwascaughtinthenuggettrap.
Thefinergoldwasrecoveredinthe concentrator.Itisthesamematerialfromabove.
www.iconcentrator.comThe iCON Product Line
iCONGoldRecoveryCorp.offersawiderangeofgoldrecoveryplantsandsellsthe componentsindividually.Theproductlineincludes:
• iCON i150 Concentrator
• iCON i350 Concentrator
• iCON iPump 1.0
• iCON iScreen 15 Inch x 29 Inch
• iCON IGR 100 Plant
• IGR 500 Sluice Tails Plant
• iCON IGR 1000 Plant - Dual i150 Scrubber Plant for Clay
• IGR 3000 Plant – now available ‘a la carte’
• i350 Battery Plant
• 100 TPH Modular “a la carte” Scrubber Plant