iec 61008-1 residual current operated circuit-breakers ... · residual current operated...

Test Report issued under the responsibility of:

TEST REPORT

IEC 61008-1

Residual current operated circuit-breakers without integral

overcurrent protection for household and similar uses (RCCBs)

Part 1: General rules

Report Number. .............................: 3310153.50

Date of issue..................................: 2016-08-18

Total number of pages ..................: 34

Name of Testing Laboratory preparing the Report.....................:

DEKRA Testing Services (Zhejiang) Co., Ltd.

No.5, Changjiang Road, Great Bridge Industrial Park, North Baixiang, Wenzhou, Zhejiang, 325603, P.R. China

Applicant’s name...........................: ZHEJIANG MAXGE ELECTRIC TECHNOLOGY CO., LTD.

Address .........................................: NO. 299 EAST CHANGHONG ROAD, DEQING ECONOMIC ZONE, WUKANG, DEQING, ZHEJIANG, CHINA P.C: 313200

Test specification:

Standard ........................................: IEC 61008-1:2010 (Third Edition) +A1:2012 +A2:2013used in conjunction with IEC 61008-2-1:1990 (First Edition) or IEC 61008-2-2:1990 (First Edition)

Test procedure ..............................: Type test

Non-standard test method……….: N/A

Test Report Form No.....................: IEC61008_1H

Test Report Form(s) Originator ....: OVE

Master TRF ....................................: Dated 2015-11

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Test item description ...................... : RCCB

Trade Mark ...................................... : MAXGE

Manufacturer ................................... : ZHEJIANG MAXGE ELECTRIC TECHNOLOGY CO., LTD.

NO. 299 EAST CHANGHONG ROAD, DEQING ECONOMIC ZONE, WUKANG, DEQING, ZHEJIANG, CHINA P.C: 313200

Model/Type reference ..................... : SGR, ALR, EPR, EPR-2

Ratings ............................................ : Ue: 240 V~ (1P+N), 415 V~ (3P+N); 50/60 Hz

In= 16, 20, 25, 32, 40, 50, 63, 80 A

Idn= 30, 100, 300 mA for 16 A to 80 A, 10 mA for 16 A to 25 A

type A and AC, no time-delay

Inc= Idc= 10000 A

Im= Idm: 500 A or 10 In whichever is greater

Responsible Testing Laboratory (as applicable), testing procedure and testing location(s):

Testing Laboratory: DEKRA Testing Services (Zhejiang) Co., Ltd.

Testing location/ address ........................... :No.5, Changjiang Road, Great Bridge Industrial Park, North Baixiang, Wenzhou, Zhejiang, 325603, P.R. China

Associated CB Testing Laboratory: N/A

Testing location/ address ........................... : N/A

Tested by (name, function, signature) ....... : Lester Wang

Approved by (name, function, signature) .. : Eric Wang

Testing procedure: CTF Stage 1: N/A


Tested by (name, function, signature) ....... : N/A

Approved by (name, function, signature) .. : N/A


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Tested by (name + signature)..................... : N/A

Witnessed by (name, function, signature) . : N/A





Tested by (name, function, signature) ....... : N/A

Witnessed by (name, function, signature) . : N/A


Supervised by (name, function, signature) : N/A

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List of Attachments (including a total number of pages in each attachment):No attachment.

Summary of testing:The following samples were chosen for the type test according to annex A of IEC/EN 61008-1 in consideration of LCIE CB test report:

No. Current IΔnNumber of

polesTest

voltage Type Test sequence

7# 80 A 30 mA 2P 240 V~ Aseq. A1: cl. 6

8# 80 A 30 mA 4P 415 V~ A

1#~3# 80 A 30 mA 4P 230 V~ ASeq. I: T2.5

4#~6# 80 A 30 mA 4P 400 V~ A

Notes:

1. This report is based on and shall be read in conjunction with LCIE CB certificate No. FR 685060

issued on 2016-04-07 with test reports no. B160008-00 to 08 issued on 2016-03-22, test reports no.

B120048-00 Amendment No.1:2016-01-07, B120048 -19 and 20 issued on 2016-01-07 and test

reports no. B120048-00 to 18 issued on 2013-05-28.

2. The type reference ALR, EPR and EPR-2 are same with SGR except the shape of cover, all tests

were performed on SGR in LCIE CB test reports, sequence I - T2.5 was performed on model SGR to

verify the compliance.

Testing location:

1) Sequence A1: DEKRA Testing Services (Zhejiang) Co., Ltd.

No.5, Changjiang Road, Great Bridge Industrial Park, North Baixiang, Wenzhou, Zhejiang, 325603, P. R. China

2) Sequence I: Zhejiang Fangyuan Test Group Co., Ltd.

Guangqiong Road, Jiaxing City, Zhejiang Province, China

Summary of compliance with National Differences

List of countries addressed:

European standard deviation is considered, RCCB complies with the requirement, and test result refers to annex 1 of this report.

The product fulfils the requirements of

IEC 61008-1: 2010 + A1: 2012 + A2: 2013

IEC 61008-2-1: 1990

EN 61008-1: 2012 + A1: 2014 + A2: 2014 + A11: 2015

EN 61008-2-1:1994 + A11:1998

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Copy of marking plate

The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks.

Marking for 2P

Marking for 4P

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Test item particulars : Residual current circuit breakers without integral overcurrent protection (RCCB)

Classification of RCCBs functionally dependent on the

line voltage ..............................................................:

No

Opening automatically in case of failure of the line

voltage.....................................................................:

No

- reclosing automatically when the line voltage is

restored...................................................................: No

- not reclosing automatically when the line voltage is

restored...................................................................: No

Not opening automatically in case of failure of the line

voltage.....................................................................:

Yes

- able to trip in a hazardous situation arising on failure

of line voltage...........................................................: No

- not able to trip in a hazardous situation arising on

failure of line voltage ................................................: Yes

Type of RCCB .........................................................:

- type AC .................................................................: Yes

- type A....................................................................: Yes

- independent of the line voltage ...............................: Yes

- dependent on the line voltage.................................: No

- without time delay ..................................................: Yes

- with time delay: type S ...........................................: No

- enclosed................................................................: No

- unenclosed............................................................: Yes

- IP number..............................................................: 20

- for fixed installation ................................................: Yes

- for mobile installation..............................................: No

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Number of poles.......................................................: 2 (1P + N) or 4 (3P + N)

Ambient air temperature (C)....................................: -25 oC to 40

oC

Method of mounting .................................................: Flush-type

Method of connection...............................................:the connections of which are not associated with the mechanical mounting

Rated residual operating current (A)..........................: 30, 100, 300 mA for 16 A to 80 A

10 mA for 16 A to 25 A

Rated current (A) .....................................................: 10, 16, 20, 25, 32, 40, 50, 63, 80 A

Rated voltage (V) .....................................................: 240 V~ (2P) and 415 V~ (4P)

Rated impulse withstand voltage (Uimp) 4 kV

Nature of supply.......................................................: AC

Rated frequency (Hz) ...............................................: 50 / 60 Hz

Rated making and breaking capacity (A).................. : 10 In or 500 A whichever is greater

Rated residual making and breaking capacity (A)..... : 10 In or 500 A whichever is greater

Rated conditional short-circuit current (A) ................ : 10 kA

Rated conditional residual short-circuit current (A) ... : 10 kA

Type of terminal....................................................... : Pillar terminal for copper conductors

Possible test case verdicts:

- test case does not apply to the test object.......... : N/A

- test object does meet the requirement................ : P (Pass)

- test object does not meet the requirement.......... : F (Fail)

Testing ................................................................... :

Date of receipt of test item..................................... : 2016-07

Date (s) of performance of tests ............................ : 2016-07

General remarks:

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"(see Enclosure #)" refers to additional information appended to the report.

"(see appended table)" refers to a table appended to the report.

Throughout this report a comma / point is used as the decimal separator.

Manufacturer’s Declaration per sub-clause 4.2.5 of IECEE 02:

The application for obtaining a CB Test Certificate

includes more than one factory location and a

declaration from the Manufacturer stating that the

sample(s) submitted for evaluation is (are)

representative of the products from each factory has

been provided...........................................................:

Yes

Not applicable

When differences exist; they shall be identified in the General product information section.

Name and address of factory (ies)........................ : ZHEJIANG MAXGE ELECTRIC TECHNOLOGY

CO., LTD.

NO. 299 EAST CHANGHONG ROAD, DEQING

ECONOMIC ZONE, WUKANG, DEQING,

ZHEJIANG, CHINA P.C: 313200

General product information:

Refer to page 7 and 8 for technical data.

The grid distance “a”: 45 mm.

Additional information

Nomenclature breakdown:

SGR 2 80 30 A

a b c d e

a - code denoting the series name: SGR, ALR, EPR or EPR-2

b - code denoting the number of pole: 2= 1P+N, 4= 3P+N

c - code denoting the current rating: 16, 20, 25, 32, 40, 50, 63, 80 A

d - code denoting the residual current rating: 10, 30, 100, 300 mA

e - code denoting the type of RCCB: A= type A, AC= type AC

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IEC 61008-1

Clause Requirement + Test Result - Remark Verdict

TRF No. IEC61008_1H

TEST SEQUENCE A1 (1 sample) 7#: 2P/ 80 A/ 30 mA/ type A --

6. MARKING --

a) manufacturer's name or trademark .................: MAXGE P

b) type designation, catalogue number or serial number ................................................................ :

SGR/2 P

c) rated voltage(s) (V) .........................................: 240 V~ P

d) rated frequency (Hz) .......................................: 50 / 60 Hz P

e) rated current (A) .............................................: 80 A P

f) rated residual operating current (A) .................: 30 mA P

h) rated making and breaking capacity (A) ..........: 800 A P

j) degree of protection ........................................: N/A

k) position of use ................................................: N/A

l) rated residual making and breaking capacity (A) : Same as Im N/A

m) symbol S for type S N/A

n) symbol of the method of operation ..................: N/A

o) operating means of test device .......................: T P

p) wiring diagram ................................................: P

q) operating characteristic ..................................: P

Marking on the RCCB itself or on nameplate or nameplates attached to the RCCB and located so that for small devices at least e), f), o) and q) (only for type A) are legible when the RCCB is installed :

P

Joule integral withstand capacity (A²s) ................: Table 18 P

Peak current withstand capacity (A) ....................: Table 18 P

Time delay when opening in case of failure of the line voltage (s) ...................................................... :

N/A

Open position indicated by "0" and closed position by "I" .................................................................... :

O / I P

For push-buttons the OFF push-button shall either be red or marked with "0" ..................................... :

N/A

If necessary to distinguish between supply and load terminals they shall be clearly marked ........... :

N/A

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IEC 61008-1


TRF No. IEC61008_1H

Terminals for neutral conductor marked by "N" N P

Terminals for protective conductor marked by [symbol IEC 417-5019 a]

N/A

Marking indelible, easy legible and not on removable parts

P

9.3 Test: 15 s with water, 15 s with hexane P

For universal terminals (rigid-solid, rigid-stranded and flexible conductors:

P

-no markings P

For non-universal terminals: N/A

-terminals for rigid-solid conductors only, markedby the letters “s” or “sol”

N/A

-terminals for rigid (solid and stranded) conductorsonly, marked by the letter “r”

N/A

marking on the RCCB or if the space available is not sufficient, on the smallest package unit or in technical information

P

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TEST SEQUENCE A1 (1 sample) 8#: 4P/ 80 A/ 30 mA/ type A --

6. MARKING --

a) manufacturer's name or trademark .................: MAXGE P

b) type designation, catalogue number or serial number ................................................................ :

SGR/4 P

c) rated voltage(s) (V) ........................................... : 415 V~ P

d) rated frequency (Hz) ........................................ : 50 / 60 Hz P

e) rated current (A) ............................................... : 80 A P

f) rated residual operating current (A) ................... : 30 mA P

h) rated making and breaking capacity (A) ............ : 800 A P

j) degree of protection .......................................... : N/A

k) position of use .................................................. : N/A

l) rated residual making and breaking capacity (A) : Same as Im N/A

m) symbol S for type S N/A

n) symbol of the method of operation .................... : N/A

o) operating means of test device ......................... : T P

p) wiring diagram ................................................. : P

q) operating characteristic .................................... : P

Marking on the RCCB itself or on nameplate or nameplates attached to the RCCB and located so that for small devices at least e), f), o) and q) (only for type A) are legible when the RCCB is installed :

P

Joule integral withstand capacity (A²s) .................. : Table 18 P

Peak current withstand capacity (A) ..................... : Table 18 P

Time delay when opening in case of failure of the line voltage (s) ...................................................... :

N/A

Open position indicated by "0" and closed position by "I" .................................................................... :

O / I P

For push-buttons the OFF push-button shall either be red or marked with "0" ..................................... :

N/A

If necessary to distinguish between supply and load terminals they shall be clearly marked .......... :

N/A

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Terminals for neutral conductor marked by "N" N P

Terminals for protective conductor marked by [symbol IEC 417-5019 a]

N/A

Marking indelible, easy legible and not on removable parts

P

9.3 Test: 15 s with water, 15 s with hexane P

For universal terminals (rigid-solid, rigid-stranded and flexible conductors:

P

- no markings P


- terminals for rigid-solid conductors only, markedby the letters “s” or “sol”

N/A

- terminals for rigid (solid and stranded) conductors only, marked by the letter “r”

N/A


P

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TEST SEQUENCE I (3 samples) 1# -3#: 4P/ 25 A/ 10 mA/

type A

IEC 61543: P

table5-T2.5 Radiated high-frequency phenomena P

2.5 Radiated electromagnetic field P

Test level ………………………………………..…..: 10 V/m P

Frequency range………………………………..…..: 80 MHz – 1G, 1,4 – 2 GHz P

RCCBs were loaded with 0,3 I∆n………………….:

Sweeping the frequecney rang, the RCCBs shall not trip.

1#: no trip

2#: no trip

3#: no trip

P

Then RCCBs were loadedwith 1,25I I∆n……..…..: 12,5 mA P

First sample shall trip at spot frequency 80, 100,120, 160, 200 MHz within 300 ms……….…..:

1#: 31, 29, 34, 33, 31 ms (Hor);

27, 34, 29, 33, 31 ms (Vert)

P

Second sample shall trip at spot frequency 240, 320, 400, 450, 600 MHz within 300 ms…………..:

2#: 28, 36, 31, 27, 29 ms(Hor);

34, 29, 33, 31, 28 ms (Vert)

P

Third sample shall trip at spot frequency 720, 900, 1000, 1400, 2000 MHz within 300 ms………:

3#: 31, 27, 29, 37, 35 ms (Hor);

34, 29, 36, 31, 29 ms (Vert)

P

No value exceeds the specified limiting value P

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TEST SEQUENCE I (3 samples) 4# -6#: 4P/ 80 A/ 30 mA/

type A

IEC 61543: P

table5-T2.5 Radiated high-frequency phenomena P

2.5 Radiated electromagnetic field P

Test level ………………………………………..…..: 10 V/m P

Frequency range………………………………..…..: 80 MHz – 1G, 1,4 – 2 GHz P

RCCBs were loaded with 0,3 I∆n………………….:

Sweeping the frequecney rang, the RCCBs shall not trip.

4#: no trip

5#: no trip

6#: no trip

P

Then RCCBs were loadedwith 1,25I I∆n……..…..: 37,5 mA P

First sample shall trip at spot frequency 80, 100,120, 160, 200 MHz within 300 ms……….…..:

4#: 33, 34, 33, 30, 31 ms (Hor);

29, 28, 34, 29, 27 ms (Vert)

P

Second sample shall trip at spot frequency 240, 320, 400, 450, 600 MHz within 300 ms…………..:

5#: 33, 34, 28, 34, 36 ms (Hor);

26, 31, 29, 29, 33 ms (Vert)

P

Third sample shall trip at spot frequency 720, 900, 1000, 1400, 2000 MHz within 300 ms………:

6#: 29, 31, 28, 29, 34 ms (Hor);

34, 27, 33, 34, 31ms (Vert)

P

No value exceeds the specified limiting value P

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IEC 61008_1H - ATTACHMENT


TRF No. IEC61008_1H

Annex 1:

ATTACHMENT TO TEST REPORT IEC 61008-1

EUROPEAN GROUP DIFFERENCES AND NATIONAL DIFFERENCES

Residual current operated circuit-breakers without integral overcurrent protection

for household and similar uses (RCCBs)

Differences according to .............. : EN 61008-1:2012 + A1:2014 + A2:2014 + A11:2015 used in

conjunction with EN 61008-2-1:1994 + A11:1998

Attachment Form No. ................... : EU_GD_IEC61008_1H

Attachment Originator.................. : OVE

Master Attachment ....................... : Dated 2015-11

Copyright © 2015 IEC System for Conformity Testing and Certification of Electrical Equipment

(IECEE), Geneva, Switzerland. All rights reserved.

CENELEC COMMON MODIFICATIONS (EN) --

GENERAL --

9.11 Short circuit tests --

9.11.2.1 d)Value of power frequency recovery voltage shall be equal to 110% of the rated voltage --

9.11.2.1 b) Tolerances and test quantities --

voltage (including recovery voltage): 0, -5% --

--

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TEST SEQUENCE "A1" --

6 MARKING (REPLACE CLAUSE 6 BY) --

6.Z1 STANDARD MARKING --

Each RCCB shall be marked in a durable manner according to the following Table Z3. P

RCCB marked with: --

a) The manufacturer's name or trademark MAXGY P

b) Type designation, catalogue number or serial number

SGR P

c) Rated voltage(s) with the symbol 240 V~ (2P), 415 V~ (4P) P

d) Rated frequency, if the RCCB is designed for frequencies other than 50Hz 50 / 60 Hz P

e) rated current 80 A P

f) Rated residual operating current (In) in A or in mA 30 mA P

h) *) Rated making and breaking capacity (Im) 800 A P

j) The degree of protection (only if different from IP20) N/A

k) The position of use, if necessary N/A

l) *) Rated residual making and breaking capacity (Im), if different from rated short-circuit capacity (Im)

N/A

m) The symbol S (S in a square) for type S devices N/A

n) symbol of the method of operation according to Table Z1 of 4.1 if the RCCB is functionally dependent on the line voltage

N/A

o) Operating means of the test device, by the letter T(It is recommended to advise the user to test the device regularly)

T P

p) Wiring diagram unless the correct mode of operation is evident P

r) Operating characteristic in presence of residual currents with d.c. components --

- RCCBs of type AC with the symbolN/A

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- RCCBs of type A with the symbol P

s) RCCBs according to 4 Z2 marked with the symbol (snowflake enclosing -25)

P

t) Indication of the terminal for the neutral with "N" N P

u) Additional marking of performance to other standards or additional requirements according to 6.Z2

P

*) IM and Im (if different of IM) may be anywhere on the device or in the catalogue but shall be together.

N/A

If a degree of protection higher than IP20 is marked on the device, it shall comply with it, whichever the method of installation. If the higher degree of protection is obtained only by a specific method of installation and/or with the use of specific accessories this shall be specified in the manufacturers literature

N/A

The manufacturer shall state the Joule integral I²t and the peak current Ip withstand capability of the RCCB. Where this are not stated, minimum values as given in table 15 apply.

P

RCCB classified acc. 4.1.2.1:Time delay when opening in case of failure of the line voltage (s) :

N/A

RCCB´s other than operated by means of push button, open position indicated by "0" and closed position by ""

N/A

Additional national symbols are allowedProvisionally the use of national indications only is allowed These indication visible when RCCB is installed

N/A

For push-buttons the OFF push-button shall either be red and/or marked with "O" N/A

RED shall not be uses for any other push-buttonN/A

If a push-button is used for closing the contacts and is evidently identified as such, its depressed position is sufficient to indicate the closed position.

N/A

If a single push-button is used for closing and opening the contacts and is identified as such, the button remaining in its depressed position is sufficient to indicate the closed position. On the

N/A

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TRF No. IEC61008_1H

other hand, if the button does not remain depressed, an additional means indicating the position of the contacts shall be provided.

If necessary to distinguish between supply and load terminals they shall be clearly marked

N/A

Terminals for neutral circuit N P

Terminal for protective conductor N/A

The suitability for isolation, which is provided by all RCCBs of this standard, may be indicated by the symbol on the device

P

The base for plug-in RCCBs shall be marked with the following: N/A

- rated current or maximum rated current N/A

- trade mark N/A

Marking indelible, easy legible and not on removable parts P

Labels not easy to remove and no curling. Test acc. to cl. 9.3: 15 s with water and 15 s with hexane

P

For universal terminals (rigid-solid, rigid-stranded and flexible conductors: P

-no markings P


-terminals for rigid-solid conductors only, markedby the letters “s” or “sol”

N/A

-terminals for rigid (solid and stranded) conductorsonly, marked by the letter “r”

N/A


P

6.Z2 additional marking --

Additional marking to other standards (EN or IEC or other) or additional requirements are allowed under the following conditions:

N/A

- The RCCB shall comply with all the requirements of the additional standard. N/A

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- The relevant standards to which the additional marking refers shall be indicated adjacent to this marking and shall be clearly differentiated or separated from the standard marking according to 6.Z.1.

N/A

Compliance is checked by inspection and by carrying out all the test sequences required by the relevant standard. Equivalent or less severe testsequences need not be repeated.

N/A

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Photographs:

Front view of SGR

Side view of SGR

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Side view of SGR

Internal view of SGR

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Front view of SGR

Side view of SGR

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Side view of SGR

Internal view of SGR

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Front view of ALR

Side view of ALR

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Side view of ALR

Internal view of ALR

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Side view of ALR

Side view of ALR

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Internal view of ALR

Front view of EPR

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Side view of EPR

Side view of EPR

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Internal view of EPR

Side view of EPR

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Side view of EPR

Internal view of EPR

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Front view of EPR-2

Side view of EPR-2

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Side view of EPR-2

Internal view of EPR-2

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Side view of EPR-2

Side view of EPR-2

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Internal view of EPR-2

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