iis emerald technology - iis servo · our emerald drive series of servo products. users of a sercos...

IIS Emerald TechnologyA t - A - G l a n c eDesigned to control high speed √multi-axis production machinery.

Ideal for web control, synchronized √cut-off , form-fi ll-seal, cut and seal, punching and forming applications.

For use in the manufacture of √metal, plastic, paper, and fi lm products.

Control up to 32 servo axes using √SERCOS III, a deterministic Ethernet device network with scan rates of 250 μsec minimum.

SERCOS II automation network √option is also available.

Select from a wide power range √of servomotors and inexpensive matching servo drives.

Access and control up to 512 digital √and analog I/O points.

Industrial Ethernet TCP/IP √Connectivity

DeviceNet Connectivity√

Serial Communication Ports√

Inexpensive software tools for √application development and system commissioning.

SERCOS III DriveSERCOS II Drive

Select from a wide range of Servo Motors Industrial Indexing Systems, Inc.www.iis-servo.com

(585) 924-9181

SSERCOS III D i

S l f id f S M

SERC II DriveRCOS II D

SERCOS II Controller

SERCOS III Controller

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Industrial Indexing Systems, Inc. Phone: (585) 924-9181 Website: www.iis-servo.com 626 Fisher Run, Victor, NY 14564 Fax: (585) 924-2169 Email: [email protected]

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Emerald Automation Controller

OverviewThe Emerald Automation Controller is an open architecture high performance multi-axis motion controller designed for demanding applications that require close synchronization of up to 32 servo axes, I/O and auxiliary equipment. The Emerald Automation Controller is powerful enough to execute all of the control functions required in a production environment, thus eliminating the need for additional control devices such as a PLC.

Emerald motion control technologies include indexing, positioning, complex motion trajectories, high speed registration, electronic gearing, electronic cams and programmable limit-switch functions.

Emerald Motion Language™(EML) developed specifically for high performance automation systems, along with the Emerald Development Environment™ (EDE) programming tools, provide all that is needed to produce quality application programs for today’s advanced systems.

Real-time Process EnvironmentNow designers can setup their own real-time configuration for their application using powerful “Event Interrupts.” The Emerald Automation Controller defines events as the real-time response to changes of a device state. During the controller configuration process, events are mapped to application software routines designed to perform an immediate action to satisfy the needs of the event. An event can be the result of any change in the state of any input or output device, servo drive status, timers and internal flags.

Motion Functions

Positioning -- absolute and relative

Indexing -- linear and rotary

Synchronizing motion to a registration mark

Homing or search for the home position mark

Jogging in the CW or CCW direction

Acceleration/deceleration profile shapes (trapezoidal, S-curve, or a custom profile)

Electronic gear ratio between a master encoder and motor, or motor to a motor.

Versatile slave to master locking methods that are analogous to a mechanical clutch, but are programmable.

Programmable Limit Switches (PLS)Any digital output can be configured as a programmable limit switch. A programmable limit switch is defined as an output that will turn off and on at the required angle positions of a master rotating source such as a motor or encoder. Once configured and enabled by the application, the PLS function operates as an independent process in a real-time environment. Up to eight PLS engine-tasks can be operating simultaneously, each PLS engine controlling up to 16 outputs.

Master/Slave Lock and Unlock FunctionsMultiple methods are available for locking a slave function to a master position vector. Slave functions include electronic cams, electronic gear ratio, and the PLS.

External MemoryFor convenient machine configuration and setup, the Emerald Automation Controllers use SD and SDHC memory cards to hold backup files for the operating system firmware and application programs.

SERCOS network connectors and status indicators

External memory slot

Rs232 connector

DeviceNet connector and network status indicators

Power input and safety interlock contact

Status display

Ethernet connector

USB serial connector

Master Encoder input connector

Emerald Automation Controller with the 100Mhz Ethernet based SERCOS III drive network option installed.

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Industrial Indexing Systems, Inc. Phone: (585) 924-9181 Website: www.iis-servo.com626 Fishers Run Victor, NY 14564 Fax: (585) 924-2169 Email: [email protected]

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Ethernet ConnectivityStandard TCP/IP port for Ethernet communication with various industry protocols provide a high speed link to factory networks, PLCs, and HMI devices.

Master Encoder Input Connector Digital input port provides line shaft encoder interface for synchronizing the entire automation system.

Two quadrature A and B channel inputs, with a Z-index input, will interface to industry standard encoder devices.

An additional high speed input, to access the position trap circuit for sensing a registration mark position, is standard.

DeviceNetUniversal connectivity network for interfacing to auxiliary devices ranging from simple temperature sensors and controls to sophisticated robotic systems. DeviceNet slave interface is standard, master is optional.

Rs232 Comm PortSerial interface port available to the application program to access external text displays and color touchscreens.

USB 2.0 Port Executive Serial Port for software development and firmware updates from a PC.

Specifi cations Size and weight 150 x 40 x 100 mm, 1.2 kg Power requirements 24 Vdc, 500 milliamps Operating environment -10º to 55º C Ambient 10% to 90% RH Non -Condensing Storage environment -10º to 65º CProcessor and memory Processor 756 Mips, 32 bit bus External memory, SD card slot up to 4G bytes Internal memory, 8 Mbytes of DRAM w/NOR fl ash Interfaces SERCOS III 100 Mhz, 32 devices SERCOS II 16 Mhz, 32 devices Ethernet 100 Mhz, TCP/IP USB / Rs232 115,000 / 38,400 Baud DeviceNet slave 500 kbaud, 64 devices DeviceNet master* 500 kbaud, 64 devices Master encoder 4 Mhz input, quadratureIndicators Visual Built-in 7 segment display, Network status indicators History view 31 Diagnostic states with alarm storage history

Status Indicator Seven segment display provides a quick visual indication of real-time operating status.

SERCOS Master InterfaceTwo SERCOS interface options are available for the Emerald Automation Controller.

SERCOS III Automation Network -- High speed Ethernet based deterministic network with a four-fold improvement in update rates over the SERCOS II network. SERCOS III gives an increased response to the real-time servo drive functionality and associated I/O devices.

SERCOS II Automation Network -- A fiber optic cable network option is available for compatibility with our Emerald Drive series of servo products. Users of a SERCOS II network will see an increase in processing power over the legacy EMC-2005 controller model.

I/O capacity Digital points 256 Inputs, 256 Outputs Analog points 32 Inputs, 16 Outputs

Ordering GuideSERCOS III controller EMC-2100S3SERCOS III controller/DeviceNet master EMC-2100S3SSERCOS III network cable ECC-ENA101SERCOS II controller EMC-2100S2SERCOS II controller/DeviceNet master EMC-2100S2SSERCOS II network cable C-753001.5Ethernet Cat5 cable (1 meter) ECC-ENA101USB A/B cable (1 meter) ECC-USB101Rs232 comm cable C-987010PC comm 9-pin adapter C-822000Master Encoder (2048 ppr)** THA-2-2048Master Encoder (4096 ppr) THA-2-4096Encoder Cable (YYY is length) C-300YYYInterface Adapter INT-810Memory Card EMM-SD2GDevelopment Software EDE v3.06 or later * DeviceNet master is optional, ** Other line counts are available

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Actual Motor Position and Input states

Update time slot for Drive(n)

SERCOS data to the Controller SERCOS data

to the Drives

SERCOS network scan time minimum of 250usecs

New Target Position and Output states

SERCOS III Network Scan Update Cycle

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ELECTRONIC CAM FUNCTION

Switch-cam control

Cam data tables

LOCK FUNCTION

Lock Control Select Lock Method

Source Position

LOCK FUNCTION


Source Position

PLS OUTPUT FUNCTION

Output 2 on

Output 3 onOutput 1 on

Output 4 on

Output off

PLS Engine(n)

Angle Adjust

Source Position

0°

Angle Data

LOCK FUNCTION


Source Position

GEAR RATIO FUNCTION

Ratio Value A (Ratio) = B

A B

Emerald technology is a universal motion technology that combines real-time functions in a unique software based mechanical / electrical environment.

Cam tables can be any number of elements long and the number of tables is limited by memory size. To quickly build cam tables, use the unit-cam function to scale any cam shape to the required size.

Switch Output Terminals on

this Drive

Synchronize digital outputs available on the SERCOS bus to any Source Device. There are eight independent PLS Engines to lock up to with a capacity of sixteen outputs per Engine.

Gearing ratio values use a 32 bit numerator and 32 bit denominator for fi ne resolution.


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ld h l

Emerald Motion Technology OverviewThe heart of a multi-axis automation system is the ability to synchronize the motion of multiple motors to a designated “master” source device. Depending on the machine application, a source device may be an encoder device measuring web travel, position feedback from another motor that is driving a feed roll, or an Emerald Virtual (software) Motor. A Virtual Motor provides a software-configured internal master source with control over its virtual distance, speed and acceleration. Synchronization between the source device and a servomotor is achieved using the Emerald electronic gear ratio or electronic cam motion functions. The process starts by locking the master source device to

Emerald Automation Controller Functions for Multi-Axis Synchronization

the slave servomotor. How the source device gets locked to the servomotor is critical especially when the source is running. The Emerald Automation Controller provides eight lock methods for smooth and accurate transition regardless of the speed of the source. The source device and the lock method are specified first. Then, the lock control is enabled to start the synchronization process. Digital outputs are synchronized to a master source using the programmable limit switch (PLS) function. Up to eight independent PLS engines can be enabled with each engine controlling the action of sixteen outputs. Digital outputs can be located on the servo drive or on the SERCOS network using 3rd party I/O interface blocks.

Source Device 1

Source Device 2

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Sealing and Perforating The Emerald Automation Controller coordinates the feed rolls on a system built to synchronize a web of the printed bags under a servo actuated knife. The knife will seal and perforate each bag before rewinding the web onto a takeout roll. A registration sensor reads the imprint on the web and uses the feed axis to adjust the position of the image under the knife to assure the bag will only seal in-between the images.

The Emerald Automation Controller provides all the necessary functionality to preform contoured cutting or marking with a G-Code conversion utility using DXF file information to produce electronic cam tables for the X and the Y axis. Using a Virtual Motor as a master source to synchronize cam tables for the X and Y axis, patterns are produced on the x-y plane of a Cartesian assembly. The Z axis is used to control the instrument for marking, cutting, perforating, or sewing a variety of materials. The operator interface is a PC with CAD programming software for pattern development teamed up with a Visual Basic program using the DLL provided by IIS to connect to the Emerald Automation Controller.

Rotary Knife Cutting Feed rolls move a ribbon of sheet metal with printed labels under a rotary knife to be cut into individual sheets with the labels centered. A double cut action is performed using switched cam functions available in the Emerald Automation Controller. The registration sensor connected to the high speed trap input measures the label position relative to the knife edge. An electronic cam table is adjusted accordingly, either to advance or retard the knife’s position for the first cut. The cam table is switched for the second knife cut that determines the exact length of the sheet.

X-Y-Z Axis Control

X-Axis

Z-Axis

Y-Axis

ZYXOperator Interface Digital Inputs

and Outputs

Ethernet



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System Application HighlightsShear Axis

Tensioning Axis

Feed AxisWind Axis

Registration Sensor


Operator Interface

Operator Interface

Registration Sensor

Tensioning Axis Feed Axis

Rotary Axis

Emerald Automation

Controller

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012P2 025P2 035P3 070P3 100P3 200P3 320P3


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Emerald SERCOS III Drive Overview

Wide Servo Motor Horsepower RangeIIS markets and sells a line of brushless AC servo motors from Toshiba Machine designed to cover a full range of applications. The unmatched quality and tough industrial grade construction of these motors gives them a proven track record for longevity. These motors are matched specifically to the X-Series drives to provide the utmost system performance.

Servo motor features include:

Low inertia high torque motors for quick response and frequent repetitive motion (Type A)

Medium inertia motors for applications that require stable velocity and rigid shaft control (Type B)

Compact motors with small weight and quick response (Type C)

Large capacity motors with maximum torques up to 526 Nm at 2200 rpm (Type D)

X-Series Servo Drives with SERCOS IIIIIS offers a full range of servo drives employing the newly introduced Velconic hi-speed digital hardware by Toshiba Machine providing precise control of velocity and torque. Now with the SERCOS III interface option available from IIS, the X-Series drive can be used in the high performance multi-axis automation systems using the new Emerald Automation Controller. A full complement of servo motors are available ranging from 30 watts to 55K watts.

With the SERCOS III option installed, the following on-board I/O points are mapped into the SERCOS network update process making the I/O available to the Emerald Automation Controller every SERCOS III network scan time.

Digital inputs (8), 1 dedicated, 7 general purpose

Digital outputs (5), all general purpose (24v 50ma)

Analog inputs (2), 12 bit +/- 10 volts, all purpose

Analog outputs (2), 12 bit +/- 10 volts, all purpose

Auxiliary encoder interface (A-B channel)

A separate control power input, allows the X-Series drives to communicate on the SERCOS III network when main power is removed thus keeping access to vital status information available to the Emerald Automation Controller.

Three feedback interface options are available:

Enhanced Resolver (24,000 ppr)

17 bit Absolute Encoder (131,765 ppr)

Multi-turn Absolute Resolver (24,000 ppr)

Four modes are available for tuning the servo motor to the mechanical load using the PC based tools:

Real-time continuous tuning

Semi-auto tuning mode

Standard tuning mode

Manual input tuning mode

SERCOS III Network Connectors

Servo motorpowerconnector

Digital and Analog I/O

Serial comm port

Power protection, brake circuits,** and safety connections

Main power and control power inputs

VLASX Series Drive with the SERCOS III Interface

Servo motor feedback input connector

High speed probe inputs

**A holding brake and a dynamic brake can be used concurrently.

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Type Frame Size

Shaft Dia.

Pilot Dia. Power Speed

RatedTorque Rated

Speed Max

Torque Max Inertia Matching

Amplifi er Servo Motor

mm mm mm watts rpm Nm rpm Nm kg-m2 x10-4 VLASX-# VLBS#

C

40 8 30 30 3000 0.095 5000 0.25 0.01 012P2-HSX V-ZA00330

40 8 30 50 3000 0.159 5000 0.4 0.02 012P2-HSX V-ZA00530

40 8 30 100 3000 0.318 5000 0.86 0.03 012P2-HSX V-ZA01030

60 14 50 200 3000 0.64 5000 1.52 0.18 012P2-HSX V-ZA02030

60 14 50 400 3000 1.27 5000 2.99 0.34 012P2-HSX V-ZA04030

80 19 70 600 3000 1.91 5000 5.07 0.98 025P2-HSX V-ZA06030

80 19 70 750 3000 2.39 5000 6.27 1.08 025P2-HSX V-ZA07530

A

95 19 80 400 1500 2.55 2000 7.35 0.76 012P2-HSX T-04015V

95 14 80 500 3000 1.59 4000 4.2 0.47 012P2-HSX T-05030V

95 19 80 800 3000 2.55 4000 7.8 0.76 025P2-HSX T-08030V

130 19 110 800 1500 5.10 2000 11 1.84 025P2-HSX T-08015V

130 19 110 1000 1500 6.37 2000 15.4 2.57 025P2-HSX T-10015V

130 24 110 1500 1500 9.55 2000 23 4.10 035P3-HSX T-15015V

130 19 110 1400 3000 4.46 4000 10 1.89 035P3-HSX T-14030V

130 19 110 1800 3000 5.73 4000 14 2.57 070P3-HSX T-18030V

130 24 110 2400 3000 7.64 4000 21 4.1 070P3-HSX T-24030V

B130 19 110 1000 3000 3.18 4000 9.55 6.76 035P3-HSX V-10030

130 19 110 1800 3000 5.73 4000 17.2 12.9 070P3-HSX V-18030

130 24 110 2400 3000 7.64 4000 22.9 19.0 070P3-HSX V-24030

A

180 35 114.3 2600 1500 16.6 2000 38 15.2 070P3-HSX T-26015V

180 35 114.3 3700 1500 23.6 2000 60 22.3 100P3-HSX T-37015V

180 35 114.3 5000 1500 31.8 2000 73 30.0 100P3-HSX T-50015V

180 35 114.3 3700 3000 11.8 4000 29.8 15.2 100P3-HSX T-37030V

180 35 114.3 5000 3000 15.9 4000 40 22.3 200P3-HSX T-55030V

180 35 114.3 6500 3000 20.7 4000 60 30 200P3-HSX T-65030V

B

180 35 114.3 3000 3000 9.55 4000 29 33.4 070P3-HSX V-30030

180 35 114.3 4500 3000 14.3 4000 40 61.3 100P3-HSX V-45030

180 42 114.3 7000 3000 22.3 4000 66 90.8 200P3-HSX V-70030

180 42 114.3 10000 3000 31.8 4000 77 146 200P3-HSX V-10K30

A220 42 200 7500 2000 35.8 2500 100 55 200P3-HSX T-75020V

220 42 200 10000 2000 47.5 2500 100 84 200P3-HSX T-10K20V

B220 42 200 11000 1500 70 2000 165 215 200P3-HSX V-ZA14K15

220 42 200 14000 1500 89.1 1800 235 311 320P3-HSX V-ZA11K15

D220 48 200 20000 2000 95.5 2200 186 410 320P3-HSX G-A20K20

290 65 250 33000 2000 157.5 2200 320 1300 500P3-HSX G-A33K20

290 65 250 55000 2000 263 2200 526 1900 400P4-HSX G-B55K20

Metric to English conversion key: 8.85[ y ]Nm = in-lbs 0.03937[ y ]mm = inches

Power Speed R t d

Torque R t d

Speed M

TorqueM Inertia Matching

A lifi Servo Motor


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Toshiba Servo Motor Overview

For motor feedback selections, in-line holding brakes, connector/cable options

and mechanical dimensions for these servo motors and X-series drives please

refer to the Toshiba catalogs available on our web site or by requesting them from

our offi ce.

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Emerald SERCOS II Drive Overview

The Emerald Series servo drives and motors use the latest servo technology to bring cost effective solutions to the automation market. The wide range of sizes and feature rich functions make the Emerald servo drive the most versatile servo system in today’s automation market. State of the art software minimizes hardware cost while maximizing features and performance.

The Emerald servo drive is a certified SERCOS II drive designed to integrate with any industry standard SERCOS II controller. The SERCOS II standard forms a fiber optic isolated network and when interfaced to the IIS Emerald Automation Controller, this drive is part of a network of up to 32 servo drives or I/O devices with a minimum 500 micro-second scan rate.

The Emerald Servo Drive is available in 7 size ranges: 5, 10, 20, 40 and 60 amp @ 220 VAC and 25 and 50 amp @ 440 VAC. Emerald servo motors are available from 400W to 21kW, 1500 to 3400 RPM rated speeds with low and medium rotor inertia versions.

Emerald Drive features:

Analog I/O, one +/- 10 volt input and one PWM style output

Auxiliary encoder, ABZ RS422 interface with an optional resolver interface also available.

Two high-speed position “trap” inputs for storing encoder position relative to a sensor to provide web or product registration functions.

The Extended I/O bus will interface up to two Emerald 16 position I/O racks (ESD-IO16) providing an additional 32 I/O points per drive. Two rack types are available to meet AC, DC, low voltage, and high voltage requirements. All drive I/O become instantly available to and controlled by the automation controller on the SERCOS II Network.

Seven segment status display.

Watchdog timer with safety loop contact for external shut-down control.

High-speed DSP microprocessor for position, velocity and torque loop control.

Selectable current loop switching frequency; Choose the 16 KHz frequency when maximum performance and minimum audible noise is required or choose either 4 or 8 KHz for maximum power.

USB port for easy interfacing to laptop PC for drive diagnostic and setup procedures.

Designed to operate at temperatures of up to 55C° at full rated power.

Signal interface for the Emerald SERCOS II Drive

k.

ESD-5220 Vac

ESD-10220 Vac

ESD-20220 Vac

ESD-40220 Vac

ESD-25440 Vac

ESD-50440 VacESD-60

220 Vac

Seven Segment Display

SERCOS II Network Interface

Comm Port

Rs232

Comm Port USB

Hi-speed Trap

Inputs

Analog Interface and Auxiliary

Encoder Input

Safety Loop “OK” Contact

Extended I/O bus interface

Motor Feedback Connection

Controller Power Input

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Type Frame Size

Shaft Dia.

Pilot Dia. Power Speed

RatedTorque Rated

Speed Max

Torque Max Inertia Matching

Drive Servo Motor

mm mm mm watts rpm Nm rpm Nm kg-m2 x10-4 ESD-# ESM#

C

60 14 50 400 3000 1.27 4000 3.8 0.40 5/AEP 60A

85 14 30 400 2000 1.9 4000 5.7 2.44 5/AEP 85A-C

85 16 30 600 2000 2.48 4000 9.0 3.34 5/AEP 85B-C

85 16 50 750 2000 3.53 4000 10.6 4.20 5/AEP 85C-C

85 16 50 1000 2000 4.8 4000 11.5 5.10 10/AEP 85D-C

A

125 19 70 750 2000 3.6 4000 10.8 6.66 5/AEP 125A(I)

125 22 70 1000 2000 4.8 4000 14.4 10.10 5/AEP 125B(I)

125 24 80 1500 2000 7.2 4000 21.6 14.40 10/AEP 125C(I)

125 24 80 2200 2000 10.5 4000 31.5 20.35 20/AEP 125D(I)

125 28 80 3000 2000 14.3 4000 42.9 27.25 20/AEP 125E(I)

125 28 110 4000 2000 19 4000 48.7 35.90 20/AEP 125F(I)

125 22 110 1000 1500 4.8 4000 14.4 10.10 5/AEP 125B(II)

125 24 110 1500 1500 7.2 4000 21.4 14.40 5/AEP 125C(II)

125 24 110 2200 1500 10.5 4000 31.5 20.35 10/AEP 125D(II)

125 28 110 2300 1500 14.3 4000 42.9 27.25 10/AEP 125E(II)

125 28 110 2600 1300 19 4000 48.7 35.90 10/AEP 125F(II)

130 22 110 1800 3400 5.09 4000 11.2 6.00 10/AEP 130-1800/34E

130 22 110 3700 3400 10.5 4000 28.6 11.60 20/AEP 130-3700/34E

130 26 110 5700 3400 15.9 4000 47.7 17.20 40/AEP 130-5700/34E

130 26 110 5700 2000 15.9 4000 45 17.20 20/AEP 130-5700H/34E

142 24 130 5100 2400 20.2 4000 62.6 23.7 20/AEP 142-5100/24E

142 24 130 9100 2800 31 4000 109.2 32.4 40/AEP 142-9100/28E

B145 32 130 4000 2000 19 4000 48.7 66.48 20/AEP 145B(I)

145 32 130 5600 2000 26.7 4000 80.1 91.15 40/AEP 145C(I)

A 180 32 114.3 7500 2000 35.8 3000 88 57 40/AEP 180-7500/20E

D

180 34.925 216.28 18300 2000 92 4500 278 160 50/CEP 180-18.3KW/20EF

190 38 114.3 6000 1500 39 4000 97.5 102.7 25/CEP 190B(II)

190 38 114.3 7500 1500 48 4000 144 139.8 25/CEP 190C(II)

190 42 114.3 11000 1500 71.5 4000 188 177.4 50/CEP 190D(II)

190 42 114.3 15000 1000 95 2000 200 214.5 60/AEP 190E(II)

190 34.925 114.3 10300 2000 51.6 3000 144 84.7 40/AEP 190-10.3KW/20E

190 32 180 13000 3000 41.8 3000 110 84.7 60/AEP 190-13KW/30E

190 34.925 114.3 15400 2000 62.1 3000 172.8 84.7 60/AEP 190-15.4KW/20E

A 190 32 180 11900 3600 31.6 4000 135.6 48.8 50/CEP 190-11.8KW/36E

D190 48 180 21400 2400 85.5 3000 298.3 122.2 50/CEP 190-21.5KW/24E

210 41.275 216.28 9300 1200 86.7 4500 569 347 50/CEP 210-9.3KW/12E

Metric to English conversion key: 8.85[ y ]Nm = in-lbs 0.03937[ y ]mm = inches

Type A Low inertia, high torque motors for quick response and frequent repetitive motion.Type B Medium inertia motors for applications that require stable velocity and rigid shaft control. Type C Compact motors with small weight and quick response.Type D Heavy-duty motors with maximum torques of 298 Nm up to 2400 rpm.

NOTE: Additional motors sizes and styles are available but are not listed in the table above. Please call or e-mail us if you have other requirements like wash-down, explosion-proof, and stainless servo motors. Servo rated gear-boxes are available for any servomotor we off er. Free motor sizing software is available.

Speed Torque Speed Torque Matching


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IIS Servo Motor Overview

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Various I/O blocks are available for a full complement of digital and analog inputs and outputs for both the SERCOS III and SERCOS II Networks.

DINT-300 Breakout terminal strip for Input and Output connections on the Toshiba SERCOS III drives.

Encoders, cables and breakout assemblies are available for the Master Encoder interface port on the Emerald Automation Controller. The THA-2-4096 encoder with cable and the INT-810 terminal breakout are shown. Various encoder line counts are in stock.

The IPS-24 is a 24 volt dc power supply for I/O and controllers are available in various capacities. Standard communications cables with 9-pin PC adapters used for all controllers, amplifi ers, and drives for programming and confi guration are always in stock.

Our pre-sales support team will help specify servo-rated gearboxes for light duty or heavy duty applications that will match the servo motor for the best system performance, guaranteed.

To add to the number of I/O points on the Emerald SERCOS II drives two I/O rack assemblies are available. Each drive can connect to two I/O racks for 32 positions per drive. The ESD-IO16-DC is a 16 position, 10 to 32 volt DC interface that is software confi gurable. No modules need to be installed and each position can be an output or an input. The ESD-IO16 rack is a hardware confi gurable, 16 position unit that accepts standard modules for AC/DC, high and low voltage, input or output interfacing.

Made-to-order and stock servo motors are provided for standard and severe duty, stainless wash-down, and explosion proof applications.

The ESD-ACE and the ESD-ACR modules are used to provide position loop control for analog interface drives on the SERCOS II network. Mainly used to replace position loop functionality of the legacy MSC-250 and MSC-850 controllers, the DIN-rail mountable ESD-ACR modules are used in new designs where a resolver is used as a master source device or where an interface to an adjustable speed drive is required on the network. For encoder feedback position loops, use the ESD-ACE module. The ESD-ACE and the ESD-ACR modules also include the hi-speed position trap input, a holding register for registration applications, and a general purpose 12 bit analog output.

ESD-IO16

ESD-IO16-DC

IPS-24

INT-810

THA-2-4096 w/cable

Servo-rated Gearbox

DNET-104


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Emerald System Accessories

Adjustable Speed Drives with an interface adapter (DNET-104) for the DeviceNet network; Drive range: 220Volt/440Volt, 3 Phase, up to 20 HP.

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Servo Motor Sizing Servo motor selection starts with a complete description of the mechanical system entered to the Servo Mechanical Analysis(SMA) software.

The resulting analysis shows all perfor-mance data for the motor and drive package selected from our database. Free pre-sales support is always available to assist you in the selection of the motor and drive.

Menus from the configuration window allow you to select and configure all the devices in your system for fast and easy setup.

The EDE program code editor is content sensitive and easy to use. The Emerald Motion Language (EML) is a straight forward language that uses a standard structure with mature functions tailored to the real-time aspects of motion control.

Application DevelopmentThe Emerald Development Environment(EDE) provides project management utilizing a system component configuration window to manage all the drives, I/O devices and files used in an automation system.

The EDE provides a debugging window for program development support. Watch data values, trace the program flow and view network device status in real-time.

Commissioning SupportTwo software tools are available for setup and tuning the motor-drive system. ShanX for the SERCOS III Toshiba drives and eDrive for the SERCOS II Emerald series drives.

Real-time scope functions display the motor velocity and torque responses to

assure the required motor response is achieved.

Menus for the basic types of systems are provided for analyzing ballscrew, conveyor, chain, and feedroll systems.

Automation Software Tools

Once the motor and the drive are installed you can fine tune the motor’s response by adjusting the servo loop parameters for maximum performance.


11

Team IISOur objective is to bring state-of-the-art servo system products to practical use on the factory fl oor. Whether it is a complete turnkey system or servo components, IIS’ commitment to quality products and personalized support is unsurpassed. Our business philosophy is pretty simple. We take responsibility for everything we sell. By doing that we make a long-term commitment to our customer’s success.

Headquarters in Victor NYTo accommodate the steady growth we’ve enjoyed over the years, our facility has been expanded several times to its present 17,000 square foot capacity. This location houses all critical departments - Sales, Marketing, Applications Engineering, R&D, Production, Warehouse, Panel Shop, Quality Control and Customer Support. Having everything under one roof speeds communications and provides better service to our customers.

C a n a d a

M e x i c oBahamas

A l a b a m a

A r i z o n a

A r k a n s a s

C a l i f o r n i aC o l o r a d o

Connecticut

Delaware

F l o r i d a

G e o r g i a

I d a h o

I l l i n o i s

I o w a

K a n s a s

Louis iana

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Massachusetts

Michigan

M i n n e s o t a

Miss iss ippi

M i s s o u r i

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North Caro l ina

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O k l a h o m a

O r e g o n

Pennsylvania

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S o u t h D a k o t a

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U t a h

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WestVirginia

W i s c o n s i n

W y o m i n g

O h i o

New York State

I n d i a n a

K e n t u c k y

Brundage Associates

Amaral Automation

Kuhl Concepts

Debco & Associates

Cyberkinetics

Kinetic Technologies

Hummel Industrial Sales

W.S. Potter Co.

Motors, Drives & Gears

Drive Systems Gro

up

All other states are represented out of our headquarters in Victor, NY.

2010

● IIS

Brundage Associates, Inc.Area: NJ, EASTERN PA, DE, MD, DOWNSTATE NYEd Schwehm (210)445-3897Email: [email protected]

John Boyle (742)714-1330Email: [email protected]

Bruce Kramer (601)351-2886Email: [email protected]

Cyberkinetics & ControlsArea: IL, NORTHERN INBrad Binks (630)462-1188Email: [email protected]

Debco & Associates, Inc.Area: SOUTH IN, WESTERN OHIO, KENTUCKYLou Turner (513)505-5252Email: [email protected]

Drive Systems Groups, Inc.Area: ONT, QB CanadaGeorge Rabuzin (905)405-0310Email: [email protected]

Hummel Industrial Sales, Inc. Area: FLBob Hummel (407)740-0089Email: [email protected]

Kinetic Technologies, Inc.Area: MIGil Cyrulnik (248)299-9300Email: [email protected]

Motors Drives & Gears + ControlsArea: TX, OK, ARRay W. Zimbal Jr (817)307-1274Email: [email protected]

W.S. Potter Co.Area: CA, NV, AZMike Habelow (714)998-7449Email: [email protected]

Amaral AutomationArea: CT, Eastern NYRick Amaral (401)405-0755Email: [email protected]

Kuhl ConceptsArea: TN, NC, SC, GATom Kuhl (919)785-2744Email: [email protected]

Wayne Gallik (865)607-0386Email: [email protected]

Jerry Webber (865)607-0386Email: jerry@ kulconcepts.com

Axiom GB LtdArea: United Kingdom, EuropeAndrew Nickson [44]-(0)1827 61212Email: [email protected]

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MKT-2010-2 © 2010 Industrial Indexing Systems

Ethernet is a trade mark of XEROX, SERCOS is a trade mark of SERCOS International e. V., DeviceNet is a trade mark of ODVA, Velconic is a trademark of Toshiba Machine .

Industrial Indexing Systems, Inc.www.iis-servo.com

626 Fishers RunVictor, NY 14564(585) 924-9181

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