ILD PLUS

33, 44, 55, 66

PARTS MANUAL

ECN-M0XXX Rev. 1.9, Date 05-13-2014 Part #90-1114-000

PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703

Tel (888)-774-5844 Fax (562)-924-8318

PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619

Tel (609)-587-4200 Fax (609)-587-4201

Visit our website at www.palfinger.com for up to date information and notifications

If you received this product with damaged or missing parts,

Please contact PALFINGER Liftgates at (888)-774-5844

Built to Deliver - Every Time

INDEX

Description Page

LIFTING GEAR 3

STEEL PLATFORM with aluminum ramp 4

STEEL PLATFORM with fixed ramp 5

ALUMINUM PLATFORM with aluminum ramp 6

ALUMINUM PLATFORM with aluminum ramp sidebars 7

ALUMINUM PLATFORM with fixed ramp 8

CONTROL SYSTEM 9

CYLINDER 10

CYLINDER COMPONENTS - open close cylinder 11

POWER PACK - overview 12

POWER PACK - SINGLE MOTOR 13

POWER PACK - DOUBLE MOTOR 14

HYDRAULIC PIPE 15

ILDplus

- Column gate

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 2

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

LIFTING GEAR

No. Description Part no.1 Lifting gear on request

2 Column - curb side PD-02-1108-100

3 Column - driver side PD-02-1108-200

4 Runner - curb side PD-03-1112-220

5 Runner - driver side PD-03-1108-100

Traverse 102" wide PD-04-1108-100

Traverse 96" wide PD-04-1108-200

7 Light cover box PD-02-1108-105

8 Weldment, Dock Bumper, Curbside PD-02-1110-200

9 Weldment, Dock Bumper, Driverside PD-02-1110-300

11 Lower slide pad with hardware 60-1111-113

12 Nut plate PD-65-1108-101

13 Slide latch with bolt PD-02-1108-303A

14 Top cover with hardware PD-65-1108-301A

15 Upper slide pad with hardware 60-1111-114A

16 Cylinder top bracket with hardware PD-65-1108-200A

17 Pin bearing P-2014809

18 Lock nut P-67265408

21 Travel latch kit - curb side - incl. slide latch and bolt PD-02-1108-302A

22 Travel latch - driver side PD-02-1108-301

6

3

4

5

9

1311

126

141615

11

18

21

7

15

217

8

22

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 3

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

PLATFORM

Steel platform with aluminum ramp

No. Description Part no.

1 Platform - specific length and width size on request

2 Platform main section - specific length and width size on request

3 Platform tip section - specific length and width size on request

4 Aluminum ramp plate - specific length size on request

5 Chain incl. U-bolt and shackle PD-4000101A

6 U-bolt, incl Nuts PD-99-1108-101A

7 Pin platform, column P-201 4690

8 Pin, Hinge Platform (new style) - one side 45-1111-111A

9 Bushing main section platform P-1403363

10 Bushing main section platform P-1000042

11 Shackle PD-1431025

Chain arm - driver side (72" and 84") PD-20-1108-130

Chain arm - driver side (60" and 16") PD-20-1108-150

Chain arm - curb side (72" and 84") PD-20-1108-120

Chain arm - curb side (60" and 16") PD-20-1108-140

14 U-bent link PD-20-1108-135

15 Ramp hinge - curb side with hardware PD-23-1108-100A

16 Ramp hinge - driver side with hardware PD-23-1108-200A

17 Ramp retainer plate, incl. bolt PD-23-1108-116A

18 Grease Zerk EA5720

19 Rubber snubber pad P-7104 2936A

20 Platform shim P-1111379

27 Sleeve (both sides) PD-1419657

28 Chain 3/16", 19 Link D-30302

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13

23

4

5 5

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77

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9

910

10

18

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14 20

20

27

27

28

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 4

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

PLATFORM

Steel platform with fixed ramp

No. Description Part no.

1 Platform - specific length and width size on request

2 Platform main section - specific length and width size on request

3 Platform tip section - specific length and width size on request

5 Chain incl. U-bolt and shackle PD-400 0101A

6 U- bolt with nuts PD-99-1108-101A

10 Bushing main section platform P-100 0042

11 Shackle PD-1431025

Chain arm - driver side (72" and 84") PD-20-1108-130

Chain arm - driver side (60" and 16") PD-20-1108-150

Chain arm - curb side (72" and 84") PD-20-1108-120

Chain arm - curb side (60" and 16") PD-20-1108-140

14 U-bent link PD-20-1108-135

18 Grease Zerk EA5720

19 Washer P-1111379

20 Cart Stop kit - street side 20-1108-500

21 Cart stop kit - curb side 20-1108-510

27 Sleeve (both sides) PD-1419657

28 Plate, Cylinder connection 21-1108-103

29 Sleeve, main pivot, 2.25 x 1.579 21-1108-102

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13

235 5

66

77

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8

9

910

10

18

12

13

14

1111

1814

20 21

1919

27

2829

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 5

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

PLATFORM

Aluminum platform with alu ramp

Planks just one length

No. Description Part no.

1 Platform - specific length and width size on request

2 Platform main section - specific length and width size on request

3 Platform tip section - specific length and width size on requestAluminum ramp plate - 96'' on requestAluminum ramp plate - 102''

5 Chain incl. U-bolt and shackle PD-4000101A

6 U- bolt with nuts PD-99-1108-101A

7 Pin platform, column P-2014690

8 Pin, Hinge Platform (new style) - one side 45-1111-111A

9 Bushing main section platform P-1403363

10 Bushing main section platform P-1000042

11 PD-4000221 PD-1431025Chain arm - driver side (72" and 84") PD-20-1108-130Chain arm - driver side (60" and 16") PD-20-1108-150Chain arm - curb side (72" and 84") PD-20-1108-120Chain arm - curb side (60" and 16") PD-20-1108-140

14 U-bent link PD-20-1108-135

15 Ramp hinge - curb side with hardware PD-23-1108-100A

16 Ramp hinge - driver side with hardware PD-23-1108-200A

17 Ramp retainer plate with hardware PD-23-1108-116B

18 Grease zerk EA5720

19 Bumper P-7104 2936A

20 Side profile - tip section, driver side

21 Side profile - tip section, curb side

22 Sidebar - main section, driver side

23 Sidebar - main section, curb side

24 Extrusion 88", Center 20-7009-102-88

25 Plank base - 88" - cut to required length 20-7009-101-88

26 Plank hinge - 88" - cut to required length 20-7009-103-88

27 Sleeve (both sides) PD-1419657

28 Platform shim P-1111379

29 Bolt M10-1.5 x 60mm PD-1030109

30 Bolt M10-1.5 x 80mm, PD-1030111

31 Chain 3/16", 19 Link D-30302

13

see pg. 7

4

12

23

4

5 5

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77

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910

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21

For sidebars see next page.

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 6

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

PLATFORM ALU RAMP SIDE BARS

Aluminum platform with alu ramp side bars

Mainsection Description Part no.

Sidebar driver side 21-1109-132

Sidebar curb side 21-1109-131

Sidebar driver side 21-1109-516

Sidebar curb side 21-1109-515

Sidebar driver side 21-1109-116

Sidebar curb side 21-1109-115

Tipsection Description Part no.

Sidebar driver side (ARR) 22-1109-132

Sidebar curb side (ARR) 22-1109-131

Sidebar driver side 22-1109-618

Sidebar curb side 22-1109-617

Sidebar driver side (ARR) 22-1109-518

Sidebar curb side (ARR) 22-1109-517

Sidebar driver side 22-1109-118

Sidebar curb side 22-1109-117

Sidebar driver side (ARR) 22-1109-116

Sidebar curb side (ARR) 22-1109-11584"

60"

72"

84"

60"

72"

Sidebar tip cs

Sidebar tip ds

Sidebar main cs

Sidebar main ds

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 7

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

PLATFORM

Aluminum platform

Planks just one length

No. Description Part no.

1 Platform - specific length and width size on request

2 Platform main section - specific length and width size on request

3 Platform tip section - specific length and width size on request

5 Chain PD-4000101A

6 U- bolt PD-99-1108-101A

7 Pin platform, column P-2014690

8 Pin, Hinge Platform (new style) - one side 45-1111-111A

9 Bushing main section platform P-1403363

10 Bushing main section platform P-1000042

11 Shackle PD-1431025

Chain arm - driver side (72" and 84") PD-20-1108-130

Chain arm - driver side (60" and 16") PD-20-1108-150

Chain arm - curb side (72" and 84") PD-20-1108-120

Chain arm - curb side (60" and 16") PD-20-1108-140

14 U-bent link 20-1108-135

18 Grease zerk EA5720

20 Side profile - tip section, driver side

21 Side profile - tip section, curb side

22 Side profile - main section, driver side

23 Side profile - main section, curb side

24 Plank center - 88" - cut to required length 20-7009-102-88

25 Plank base - 88" - cut to required length 20-7009-101-88

26 Extrusion 88" PF Hinge 20-7009-103-88

27 Sleeve, 36'' lenght, PD-1419657

28 Washer P-1111379

29 Plank tip - with cartstops P-2024959

30 Cart stop - driver side on request

31 Cart stop - curb side on request

12

13

see pg. 7

235 5

66

77

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8

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18

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1814

30 31

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2828

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PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 8

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

CONTROL SYSTEM

No. Description Part No.

1 PC-board M control P-2029092

2 Jumper P-2020042

3 Fuse holder P-2010295

4 Voltage gauge PD-70-1109-201

5 Control switch P-2020653

6 Toggle switch P-2004565-ILD+

7 Hand control with coil P-2020039

8 Wire harness for circuit board power and power pack P-2020040

9 Cable for solenoid valve P-2020041

11 Circuit breaker manual resetting 150A 3-10150

12 Circuit breaker automatic resetting 150A 3-10150A

13 Connection cable for motors P-2020045

14 Holster for hand control PD-4000221

Battery cable - 11" PD-1474317

Battery cable - 24" PD-1474316

Battery cable - 36" PD-1474315

Battery cable - 50" PD-1474318

Battery cable - 40' PD-1474319

16 Master disconnect switch PD-1474314

17 Battery hold down kit incl. bolts, washer and nuts PD-50-1108-200A

18 Hex head bolt 3/8"-16 x 11" PD-1030299

Light with grommet 3-9893-88

Light kit, 4 lights incl. harness and grommet PD-1721581

20 Radio control transmitter, 4 way P-2029600

21 Radio control receiver, 4 way P-2029601

22 Radio control kit - transmitter and receiver P-2029599

15

19

VOLTS

1 2 3 4 5

6

8

9

11 12 13 14 15 16 17 18

7

19

STOP

START

20 21

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 9

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

CYLINDER

No. Description ILD plus

35, 44 ILD plus

55, 66

Outer tube diameter- curb side cylinder 65 mm (2 ½'') 73 mm (2 ⅞'')

Outer tube diameter- driver side cylinder 73 mm (2 ⅞'') 80 mm (3 ⅛'')

1 Curb side cylinder P-2020887 P-2014599

2 Driver side cylinder P-2014599 P-2014598

3 Open- Close cylinder including adjusting head P-2022188 P-2022188

4 Pin upper open-close cylinder P-1346229 P-1346229

5 Pin lower open-close cylinder P-2020499 P-2020499

6 Pin lower lift cylinder P-1238277 P-1238277

7 Pin upper lift cylinder P-2003653 P-2003653

8 Cylinder top bracket with hardware PD-65-1108-200A PD-65-1108-200A

9 Pin bearing P-2014809 P-2014809

10 Lock nut P-67265408 P-67265408

11 Bolt, pin lock P-2009212 P-2009212

1

2

77

8

89 10

910

11

Curb side

Driver side

3

4

5

6

6

11

Measure

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 10

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

CYLINDER COMPONENTS

Open close cylinder

No. Description Part no.

1 Open close cylinder incl. adjusting head P-2022188

2 Piston rod P-2014918

3 Guide bushing P-2003190

4 Restrictor PM-3121351

5 Rebuild kit P-1408753

6 90˚ fitting P-2020332

7 Adjusting head P-2014916

8 Nut P-67271785

9 Bushing P-1403365

3

5

2

6

6

9

4

78

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 11

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

POWER PACK

Overview

Single motor - page 13

Dual motor - page 14

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 12

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

POWER PACK

Single Motor Power Pack

No. Description Part no.

1 Power Pack- single motor P-2019902A

2 Second motor - just dual power pack N/A

3 Power pack box PD-4000000

4 Power pack box lid 60-1114-010

5 Motor P-2020866

6 Carbon brushes kit P-1410330

7 Motor solenoid P-1404303

8 Terminal block P-68354986

9 Seal ring P-2009743

10 Coupler P-2020617

11 Pump incl. coupler, pipe, filter P-2020618

12 Two way release valve P-2021832A

13 Single locking release valve P-67282345

15 Pilot operated check valve P-2021835

16 Pressure control valve P-2021834

17 Return pipe P-2021825

18 Check valve P-2021826

19 Pump filter P-2018681

20 Clamp for oil reservoir P-2009743

21 Breather cap P-2021824

22 Oil reservoir P-2021823

23 Plug P-2021827

24 Adaptor (male ¼ BSPP; male ¼ JIC) PD-3121317

25 Fitting (male ¼ BSPP; female ¼ JIC) PD-3121319

26 Fitting (male ¼ BSPP; female ⅜ JIC) PD-3121316

27 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3121310

28 Hood catch kit 99-8814-055

7 2526

24

27

23

56

8

19

15

13

13

17

20

11109

161812

4

3

2221

.28

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 13

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

SECONDARY PUMP & MOTOR

Dual Power Pack

No. Description Part no.

1 Dual power pack - incl. hoses and fittings P-2019905A

2 Pump and motor secondary P-2019905

3 Power pack box PD-4000000

4 Power pack box lid 60-1114-010

5 Motor P-2020866

6 Carbon brushes kit P-1410330

7 Motor solenoid P-1404303

8 Terminal block P-68354986

9 Seal ring P-2009743

10 Coupler P-2021842

11 Pump - MBB P-2020618

28 Port plug P-2021838

29 Plug P-2021837

30 Plug P-2021840

31 Check valve P-2021841

32 Plastic plug P-9082518000

33 Rubber plate P-2021843

35 Pressure sensing valve P-2021839

36 Adaptor (male ⅜ JIC; male ⅜ BSPP) PD-3121324

37 Hose - second pump to oil reservoir PD-3121325

38 90˚ fitting (male ⅜ JIC; female ⅜ JIC) PD-3121315

39 Fitting - filter included PD-3121326

40 Hose - hydraulic PD-3121321

41 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3121310

42 Hood catch kit 99-8814-055

33

2835

56

78

2830 31 9 10 32 11

3938

36 37

3

4

41

40

29

Parts for this

power pack

see page 13

.42

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 14

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time

ILD plus

HYDRAULIC PIPE

No. Description Part no.

1 Hydraulic hose (3/8" x 108") - curb side cylinder; connection hose 80-1113-203

2 Hydraulic hose (3/8" x 292") - curb side cylinder; driver side cylinder 80-1113-201

3 Hydraulic hose (3/8" x 204") - driver side cylinder; connection hose 80-1113-202

4 Hydraulic hose (1/4" x 64") - open-close-cylinder; connection hose PD-312 1311

5 Connection hydraulic hose (1/4" x 114") - to open-close- cylinder 80-1113-204

6 Connection hydraulic hose (3/8" x 108") - to lift cylinders 80-1113-203

7 Hose 20", 3/8, JIC 3/8 Female PD-3121321

8 Bulkhead fitting PD-3125566

9 90˚ fitting (male ⅜ JIC; female ⅜ JIC) PD-3121315

10 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3121310

11 Fitting (female ¼ JIC; female ¼ JIC) PD-3121320

12 Adaptor (male ¼ BSPP; male ¼ JIC) PD-3121317

13 Fitting (male ¼ BSPP; female ¼ JIC) PD-3121319

14 90˚ fitting (male ¼ JIC; female ¼ JIC) PD-3121318

15 Fitting (male ¼ BSPP; female ⅜ JIC) PD-3121316

16 Restrictor No.10 (only on curb side) P-2022283

17 Sleeve 58" PD-80-1111-201

18 Hydraulic junction block 80-1113-001

6

1

23

44

55

6

118

9

Driver sidecylinder

Curb side cylinder

Open close cylinder

7

10

10

12131414

101599

16

17

18

109

No restrictor

Restrictor

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 15

PALFINGER Liftgates, LLC.

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318