illustrated parts list - bmikarts.com57 18303 rear fender - left 1 - 18310 rear fender - right 1 -...

11
CW650 / TW650 / BD700 WITH 653cc SUBARU ENGINE ALL UNITS PRE AUGUST 2009 BEFORE SERIAL NUMBER 41801 653cc 4 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED PARTS LIST 800-643-7332 amsportworks.com NOTE: Some part numbers vary by serial number. The serial number is located on a brass tag beneath the dump bed on the driver side.

Upload: others

Post on 20-Apr-2021

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

CW650 / TW650 / BD700WITH 653cc SUBARU ENGINE

ALL UNITS PRE AUGUST 2009BEFORE SERIAL NUMBER 41801

653c

c 4

WHE

EL D

RIVE

UTI

LITY

VEH

ICLE

ILLU

STRA

TED

PART

S LI

ST800-643-7332 • amsportworks.com

NOTE:Some part numbers vary by serial number.The serial number is located on a brass tagbeneath the dump bed on the driver side.

Page 2: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

60

62

61

70

75

63

57

53

54

55

78

4

5

85

80

51

503

47

88

59

CW650 / TW650 / BD700 653ccillustrated parts list

BODY

FOR UNITS BEFORE SERIAL NUMBER 41801

65

Page 3: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

CW650 / TW650 / BD700 653ccillustrated parts list

FRAME

FOR UNITS BEFORE SERIAL NUMBER 41801

15

16

17

18

19

52

58

12

41

42

13

39

43

44

45

46

40

37

38

25

33

1

2

73

24

23

20

22

21

11

6

3031

35

32

36

97a7

1414

a

34

4348

8

Page 4: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

CW650 / TW650 / BD700 653ccillustrated parts list

DRIVETRAIN

FOR UNITS BEFORE SERIAL NUMBER 41801

121

122

124

123

126

128

127

125

130

129

115

117

118

116

114

111

138

136

137

133

131

122

121

124

121

102

103

108

101

107

139

109

104

152

153

150

151

Page 5: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

1 - Frame,-CW6504x4 1

2 45401 Rearframestub,CW-black 2

- 50206 bolt,3/8x1 8

- 50013 nut,3/8keps 8

3 45413 bumper,CW-black 1

- 50167 bolt,5/16x2 4

- 50007 nut,5/16nylock 4

- 50702 bentwasher5/16 4

- 70208 VinylCaps13/4x11/2 2

4 45412 brshgrdroof,CW-black 1

- 50168 5/16x2-1/4”USSSocketHeadbolt 4

- 50007 nut,5/16nylock 4

- 50702 bentwasher5/16 4

5 45411 brshgrdseatback,CW-black 1

- 50168 5/16x2-1/4”USSSocketHeadbolt 2

- 50007 nut,5/16nylock 2

- 50702 bentwasher5/16 2

6 43007 A-arm4x4,CW-black 2

- 51102 suspensionbushings 2ea

- 50266 bolt,5/8x91/2” 1ea

- 50015 Nut,5/8nylock 1ea

- 10051 spacer,5/8 1ea

7 25012 Strutassembly,left 1

- 25013 Strutassembly,right 1

- 50028 Nut,7/16NFjam 2

- 50041 Nut,3/8NFslotted 2

- 50801 cotterpin1/8”x1 2

7a 25020 replacementballjoint 2

8 25003 strutbearing 2

- 50163 bolt,5/16x3/4”NC 8

- 50005 Nut,5/16keps 8

9 25011 Hub/8.75”rotor4x4 2

- 50040 Nut,5/8NFslotted 2

- 30621 cotterpin 2

- 30623 MetalDustCap(FrontOnly) 2

- 70209 RubberDustCap(RearOnly) 2

- 50060 Lugnuts,1/2” 16

11 70301 Shock,Heavyduty,Black/Yellow(BeforeSerial#52767) 6

- 70302 Shock,Heavyduty,Black(AfterSerial#52767)

- 50400 Bolt,10mmx40mm 6

- 50404 10mmx70mmbolt 2

- 50065 Nut,10mmnylock 8

- 45150 spacer,shock 2

12L 30146 Rim/TireAssembly,UTV25/11-12”Left 1

12R 30147 Rim/TireAssembly,UTV25/11-12”Right 1

- 30481 Wheelrim,12”

- 30199 UTV25/11-12Tireonly

13L 30146 Rim/TireAssembly,UTV25/11-12”Left 1

13R 30147 Rim/TireAssembly,UTV25/11-12”Right 1

- 30481 Wheelrim,12”

REFERENCENUMBER

PARTNUMBER

PARTDESCRIPTION

QUANTITY REQUIRED

Page 6: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

- 30199 UTV25/11-12Tireonly

14 20851 CVhalfshaft(axle) 2

14a ------> CVBoot(P/N2-20868fits2.5”bell/2-20873fits3”bell)1perhalfshaft

15 20839 frontdifferential-4x4 1

- 50206 Bolt,3/8x1 4

- 50740 washer,3/8flat 4

- 50741 washer,3/8lock 4

16 25015 driveshaft,front 1

- 50092 bolt,1/4x2” 2

- 50003 nut,1/4keps 2

17 25010 bearing,shaftsupport 1

- 50163 bolt,5/16x3/4”NC 2

- 50005 Nut,5/16keps 2

18 25016 driveshaft,reartelescoping 1

- 50628 Screw,1/4-20x1/2”squareheadset 1

- 10184 key,3/16x1 3

19 20804 convolutedtubing 17inch

20 10591 Rack&pinionwithrodends4x4 1

- 50171 Bolt,5/16x33/4”USS 4

- 50005 Nut,5/16keps 4

21 10597 Rodend4x4 2

- 10595 Tierod4x4 2

- 10593 Rackboot 2

22 10592 SteeringShaftw/u-joints4x4 1

- 50402 Bolt,10mmx30mm 1

- 50066 Nut,10mmTriLockJam 1

- 50403 Bolt,8mmx30mm 1

- 50780 Lockwasher,8mm 1

23 45422 SteeringStubShaftAssembly,CW-Black 1

24 45400 Steeringsupport,CW-black 1

- 51102 suspensionbushings 2ea

- 50152 bolt,5/16x1 4

- 50005 Nut,5/16keps 4

25 10502 SteeringWheel13” 1

- 10506 Centercap

- - screw,includedwithcentercap

- 50081 bolt,1/4x13/4 3

- 50001 nut,1/4nylock 3

30 45402 Pedalassembly,CW-black 1

- 50152 bolt,5/16x1 6

- 50081 bolt,1/4x13/4” 1

- 50159 bolt,5/16x11/2 1

- 50005 Nut,5/16keps 8

- 50701 Washer,5/16flat 2

31 11123 mastercylinder 1

- 50167 bolt,5/16x2 2

- 50005 Nut,5/16keps 2

- 50806 Clevis,5/16rodend 1

- 50077 Nut,5/16”HexSAE 1

32 11124 brakecaliper(padsnotincluded) 2

REFERENCENUMBER

PARTNUMBER

PARTDESCRIPTION

QUANTITY REQUIRED

Page 7: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

- 11167 brakepads(individual) 4

- 11168 brakepins 4

- 11169 brakeclips 4

- 50826 SpacerLockcollar,3/8 4

- 50217 bolt,3/8x11/2 4

- 50013 nut,3/8keps 4

- 18030 caliperbracket 2

33 11127 ParkingBrake 1

- 50086 Bolt,1/4x11/4 1

- 50001 nut,1/4”nylock 1

- 50163 bolt,5/16x3/4”NC 4

- 50005 Nut,5/16keps 4

- 50701 Washer,5/16flat 4

34 18038 Brakespreader 2

- 50152 bolt,5/16x1 4

- 50007 nut,5/16nylock 1

35 11135 Brakehose,front 1

36 11136 Brakehose,rear 1

37 11085 Shiftercontrolassembly,black 1

- 11083 Knob 1

- 11082 Cable,shifter 2

- 50053 nut,#10-24Kepsnut 2

- 50616 screw,#10-24X3/4”PanHeadphillips 2

- 50770 Washer,#10flat 2

38 11086 DifferentialControlAssy-4x4DiffControlw/cable 1

- 11083 Knob

- 11084 cable,difflock

- 50053 nut,#10-24Kepsnut 2

- 50616 screw,#10-24X3/4”PanHeadphillips 2

- 50770 Washer,#10flat 2

- 50087 1/4-20x1”HexHdBolt 1

- 50000 1/4”KepsNut 2

- 50159 5/16-18x11/2”HexHdBolt 1

- 50005 5/16”KepsNut 2

39 11053 ChokeCable 1

40 70053 WireHarness265/650 1

41 70000 Battery,U1L-8250-UTV 1

- 70002 BatteryCable,Red-19” 1

- 70010 BatteryCable,Black(27”) 1

- 70009 BatteryTerminalCover 2

- 50087 bolt,1/4”x1 2

- 50000 nut,1/4”keps 2

42 45414 Batterystrap,CW(83/4”)-black 1

- 50083 bolt,1/4x71/2 2

- 50002 nut,1/4”wing 2

43 70055 LightSwitch/4x4switch 2

44 70058 KeySwitch(keysnotincluded) 1

- 70060 Key 1

45 70080 AccessoryPlug 1

- 70081 AccessoryPlugcap 1

REFERENCENUMBER

PARTNUMBER

PARTDESCRIPTION

QUANTITY REQUIRED

Page 8: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

46 18500 TerminalBlockCover-plastic 1

- 50625 screw,#10-24X1”PanHeadphillips 2

- 50053 nut,#10-24Kepsnut 2

47 70129 Headlights 2

- 70146 HeadlightBulb 2

48 70019 Relayw/harness,4x4 1

50 18380 Hood,plastic-4x4(green) 1

- 50620 1/4”X11/4”PanphillipsMachinescrew 2

- 50621 1/4”X2”PanphillipsMachinescrew 2

- 50717 1/4”SAEFlatwasher 8

- 50001 nut,1/4”nylock 4

- 50846 Clamp-Tube-vinylcoated1-1/4” 2

51 18309 GloveBox 1

- 50624 Screw,#10x3/4hex-black 5

52 18308 SteeringCover 1

- 50624 Screw,#10x3/4hex-black 1

53 18383 CenterConsole4x4 1

- 50624 Screw,#10x3/4hex-black 14

54 18316 AccessCover,CenterConsole 1

- 50624 Screw,#10x3/4hex-black 4

55 18382 Plastic,SeatBottomwrap4x4 1

- 50624 Screw,#10x3/4hex-black 5

56 18304 Underseatstoragebox 1

57 18303 RearFender-Left 1

- 18310 RearFender-Right 1

- 50001 nut,1/4nylock 4

- 50091 1/4”-20X3/4”Carriagebolt 4

- 50717 1/4”SAEFlatwasher 4

58 55060 FuelTank 1

- 55063 ElbowFuelInletw/#200MeshScreen 1

- 55062 FuelFittingGrommet 1

- 55061 CapFuelTank 1

- 50163 bolt,5/16x3/4”NC 3

- 50706 Washer,5/16fender 3

- 50703 Washer,5/16lock 3

59 18033 Shaftguard 1

- 50163 bolt,5/16x3/4”NC 3

- 50005 Nut,5/16keps 4

- 50171 Bolt,5/16x33/4”USS 1

- 10001 tube,1”14ga 1

60 10754 Seatback431/2x171/2 1

- 50619 #14X1-3/4”Panhead-Tappingscrew 6

61 10803 Headrest-UTV9x61/2 2

- 50085 bolt,1/4x11/2” 4

62 10755 Seatbottom431/2x171/2 1

63 45416 seatbar,CW(171/2”)-black 2

- 50609 #14x3/4panheadtapping 6

65 8778 SeatBelt,3ptRetrc. 2

- 50025 7/16Nylock 4

70 45426 CargoBed,green 1

REFERENCENUMBER

PARTNUMBER

PARTDESCRIPTION

QUANTITY REQUIRED

Page 9: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

- 50255 5/8x4”boltZincplate 2

- 50015 5/8nylock 2

73 50208 Bedlatchbolt,3/8x21/2” 1

- 50013 nut,3/8keps 2

- 50740 washer,3/8flat 2

75 45427 Tailgate,green 1

- 50152 bolt,5/16x1 2

- 50701 washer,5/16sae 4

- 50007 nut,5/16nylock 2

- 70230 rubberbumpstops 4

78 50815 1/4”LynchPin-tailgatelatch 2

80 18312 Roof,green 1

- 50846 Clamp-Tube-vinylcoated1-1/4” 4

- 50087 bolt,1/4”x1 4

- 50717 1/4”SAEFlatwasher 4

- 50001 nut,1/4”nylock 4

85 18411 Windshield-clear

- 18401 Windshield-tinted

- 18403 Fastenerkit,windsheild

88 40729 Frontrecieverhitch4x4kit 1

- 50162 Bolt,5/16x1-3/8-U 4

- 50704 Washer,5/16Flat 8

- 50007 Nut,5/16Nylock 8

101 20017 Engine,SubaruV-Twin653cc 1

- 50202 3/8-16x13/4”HexHdBolt 4

- 50740 3/8”Flatwasher,USS 4

102 20833 DanaTransaxle 1

103 45505 Swingarm6504x4-Black 1

104 55043 Muffler653ccSubaru

107 20644 TC,DriverComet780 1

108 20645 TC,DrivenComet780 1

109 11171 BrakeShoes-RearUTV–Dana“1setforeachwheel” 2

110 50745 1”I.D.SpacerWasher 4

111 - 1/4x3/16”Keystock 1

112 50742 3/8”I.D.FenderWasher 1

113 50741 3/8”LockWasher 1

114 50219 3/8x3”BoltHexHdNF 1

115 20697 Belt,Comet(EX9857) 1

116 50244 1/2x1-1/2”SAE 1

117 50722 1/2”LockWasher 1

118 - 3/16”Keystock 1

- 50157 5/16x3/4”BoltHexHdNF 2

- 50703 5/16”LockWasher 2

- 50704 5/16”Flatwasher 2

121 10581 RodEndSphcl-UTV(4681-MPM-12) 1

122 50021 3/4JamnutSAE 3

123 42093 Panhardbar,CW4x4-black 1

124 50206 bolt,3/8x1 4

- 50010 3/8”NylockNut 4

- 50740 3/8”Flatwasher,USS 4

REFERENCENUMBER

PARTNUMBER

PARTDESCRIPTION

QUANTITY REQUIRED

Page 10: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

125 50730 3/4’SpacerWasher 6

126 50280 3/4x2.5SAEbolt 3

127 50020 3/4SAEnylock 3

128 18012 shifterlever,CW-black 1

- 50084 1/4-20x3/4”HexHdBolt 2

- 50000 1/4”KepsNut 4

129 18011 shiftercablemount,CW-black 1

130 11104 ParkingBrakeCables4x4 2

- 50150 5/16-18x1”HexHdBolt 2

- 50007 5/16”NylockNut 2

131 11012 ThrottleCable,UTV 1

- 50087 1/4-20x1”HexHdBolt 1

- 50000 1/4”KepsNut 2

- 11804 Spring#80704Blackpainted 1

133 11804 Spring#80704Blackpainted 1

136 65500 fuelhose3/16”dia-24” 1

137 50849 hoseclamps-small 3

138 18324 BeltGuardPlastic650UTV-Front 1

139 18320 BeltGuardPlastic650UTV-Rear 1

- 50624 #10x3/4”BluntPointBlack 7

- 50050 #10SpeedNut-forPlastic 7

- 50770 #10Flatwasher 7

150 25004 rightanglegearbox 1

- 10184 Key,3/16x1 3

151 20852 gearboxcoupling 1

- 50163 bolt,5/16x3/4”NC 2

- 50701 Washer,5/16flat 2

- 50703 Washer,5/16lock 2

152 18083 GearBoxMount 1

153 18032 difflockmount 1

- 50163 bolt,5/16x3/4”NC 2

- 50701 Washer,5/16flat 2

- 50703 Washer,5/16lock 2

REFERENCENUMBER

PARTNUMBER

PARTDESCRIPTION

QUANTITY REQUIRED

Page 11: ILLUSTRATED PARTS LIST - bmikarts.com57 18303 Rear Fender - Left 1 - 18310 Rear Fender - Right 1 - 50001 nut, 1/4 nylock 4 - 50091 1/4”-20 X 3/4” Carriage bolt 4 - 50717 1/4”

4404 Engle Ridge DriveFort Wayne IN 46804

62194 Commercial StreetRoseland, LA 70456

Toll Free 800-643-7332Fax 800-399-1399www.amsportworks.com