Illustrated Parts List3002101 August 2012

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Contents How To Use The Illustrated Parts List .................................................................................................................................................. 3 CASE ASSY.............................................................................................................................................................................................. 4 CLUTCH RELEASE MECHANISM .................................................................................................................................................... 6 CONTROL HOUSING ASSY. ............................................................................................................................................................... 7 COUNTERSHAFT ASSEMBLY ........................................................................................................................................................... 8 INPUT SHAFT ASSEMBLY .................................................................................................................................................................. 9 MAINSHAFT ASSEMBLY .................................................................................................................................................................. 10 REVERSE IDLER ASSY. ..................................................................................................................................................................... 12 SHIFT BAR ASSEMBLY ..................................................................................................................................................................... 13 SHIFT BAR HOUSING ASSY. ............................................................................................................................................................ 15

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How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Model Designation or Nomenclature • For information regarding Model Designation and Nomenclature, visit

http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Kits and Assemblies (K/A's) • Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service

problem. • Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies • Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations • Illustrations show parts in assembly groups. • Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. • Notes are included on illustrations where additional information is needed.

Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories • Item Number - corresponding with numbers on illlustrations for part identification. • Current Part - indentifies part as it is available for service. • Description - specifies part name or description. • Replaced Part - specifies part number of replaced part. • Quantity - quantity required for assembly. • Notes - defines unique characteristics or requirements. • Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.

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Group: CASE ASSY.

CASE ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 239614 SCREW 6 5/16 - 18 X .81 2 3002318 FRONT BEARING COVER 1 3 4300204 OIL SEAL 1 4 3315659 GASKET 1 5 12815 BUSHING 4 6 1CM612P SCREW 4 7 X31000 WASHER 4 8 3001521 COVER 1 9 1F616R COTTER PIN 1 10 3001519 COVER 1 11 3002163 CLUTCH HOUSING 1 INCLUDING ITEM 5 12 3001515 FITTING 2 13 3315679 PLUG 1 14 X12-1207 FILLER PLUG 1 15 226858 MAGNETIC PLUG 1 16 3002088 TRANSMISSION CASE 1 17 201398 PTO OPENING COVER 2 18 239613 CAPSCREW 12 19 X31000 WASHER 4 20 3002320 SCREW 4 21 3315681 SHIM 0.102 1 AS REQUIRED 21 3315682 SHIM 0.178 1 AS REQUIRED 21 3315683 SHIM 0.254 1 AS REQUIRED 21 3315684 SHIM 0.508 1 AS REQUIRED 21 4300977 SHIM 1.016 1 AS REQUIRED 22 4304390 ADAPTOR PLATE 1 23 3GM620P SCREW 2 24 X81208M SCREW 4 25 8880066 BEARING COVER

LAYSHAFT 1

26 5557502 BEARING CUP 1 NOT SERVICEABLE SEPARATELY (ORDER 5557502 & 5556509)

27 3315662 SHIM 0.102 1 27 3315663 SHIM 0.178 1 27 3315664 SHIM 0.254 1 27 3315665 SHIM 0.508 1 27 4300978 SHIM 1.016 1 28 3002064 MAINSHAFT RETAINER

REAR 1

29 3344354 SCREW 1 30 A-7518 SPEEDO SENSOR 1 INCLUDING O-RING 31 14142 O RING 1

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Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed

32 X81208M SCREW 4 33 4300119 OIL SEAL 1 34 3002061 SPEEDO ROTOR 1 35 3341025 SHIM 0.102 1 AS REQUIRED 35 3341026 SHIM 0.178 1 AS REQUIRED 35 3341027 SHIM 0.254 1 AS REQUIRED 35 3341028 SHIM 0.508 1 AS REQUIRED 35 3341222 SHIM 0.762 1 AS REQUIRED 35 3341223 SHIM 1.016 1 AS REQUIRED 35 3342297 SHIM 0.050 1 AS REQUIRED 36 3002063 NUT 4 37 X101005 SPRING WASHER 4 38 81997500 STUD 4 39 X81208M SCREW 2 40 3002082 SHIM 0.102 1 AS REQUIRED 40 3002083 SHIM 0.178 1 AS REQUIRED 40 3002084 SHIM 0.254 1 AS REQUIRED 40 3002085 SHIM 0.508 1 AS REQUIRED 40 3002086 SHIM 1.016 1 AS REQUIRED 41 3002105 RETARDER 1 VOITH VR 123

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Group: CLUTCH RELEASE MECHANISM

CLUTCH RELEASE MECHANISM Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 3346411 SCREW 1 2 3001709 WASHER 1 3 3001726 LEVER CLUTCH RELEASE 1 4 3001532 SCREW 2 5 1EM100 WASHER 2 6 3002148 SHAFT CLUTCH RELEASE 1 7 22926 LOCK WASHER 2 8 90031 SCREW 2 7/16UNCX1.25 HEX HD 9 X-3-700 LOCKWASHER 2 10 125731 YOKE 1 11 3001517 SHAFT CLUTCH RELEASE 1 12 3002149 CYL. MTG. BRACKET 1

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Group: CONTROL HOUSING ASSY.

CONTROL HOUSING ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 3002327 HOUSING 1 2 3312252 BUSHING 1 3 12F100 EXPANSION PLUG 1 4 3002073 BRACKET 1 5 3315948 BREATHER 1 6 X8C600 SCREW 2 7 4304808 REVERSE SWITCH 1 8 X8C604 SCREW 4 9 3312252 BUSHING 2 10 3312225 OIL SEAL 1 11 3344134 BOOT 1 12 3002075 SHAFT AND LEVER ASSY. 1 13 3002397 INNER STRIKING LEVER 1 14 3315272 SCREW 2 15 4301958 GASKET 1

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Group: COUNTERSHAFT ASSEMBLY

COUNTERSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 3315686 SNAP RING 1 2 3315687 WASHER 1 3 5557506 BEARING CUP 1 4 5557008 BEARING CONE 1 5 3315752 SNAP RING 1 6 3002334 DRIVE GEAR C/S 1 7 3002335 6TH GEAR C/S 1 8 3003233 4TH GEAR C/S 1 9 3003231 3RD GEAR C/S 1 10 230292 KEY 2 11 4303238 COUNTERSHAFT 1 12 658981 BEARING CONE 1 13 660181 BEARING CUP 1

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6 7 8

9

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1213

10 10

PU0106

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Group: INPUT SHAFT ASSEMBLY

INPUT SHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 675250 BEARING CUP 1 2 742259 BEARING CONE 1 3 3002332 INPUT SHAFT 1

PU0105

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2

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Group: MAINSHAFT ASSEMBLY

MAINSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 710787 BEARING CONE 1 2 4301467 SYNCHRO CUP 5/6 2 3 A-6608 SYNCHRONIZER ASSY.

5/6 1

4 4301476 CLUTCH HUB 5/6 1 5 3002333 6TH GEAR M/S 1 6 3315737 BEARING 2 7 3315728 SNAP RING 1 8 3315727 WASHER 1 9 10J06 STEEL BALL 2 3/16" 10 3003234 4TH GEAR M/S 1 11 4124075 BEARING 2 12 4301466 SYNCHRO CUP 3/4 2 13 A-6136 SYNCHRO ASSY. 3/4 1 14 3315725 SNAP RING 1 15 4301475 CLUTCH HUB 3/4 1 16 3003232 3RD GEAR M/S 1 17 3315722 BEARING 2 18 3315717 SNAP RING 1 19 3315719 WASHER 1 20 4304544 2ND GEAR M/S 1 21 3315703 BEARING 4

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Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed

22 A-7934 SYNCHRONIZER ASSY. 1/2

1

23 4304373 MAINSHAFT 1 24 4304545 1ST GEAR M/S 1 25 4304371 CLUTCH HUB REVERSE 1 26 4304550 SLIDING CLUTCH

REVERSE 1

27 3315725 SNAP RING 1 28 4304364 BEARING 1 29 4304374 REVERSE GEAR M/S 1 30 4304372 THRUST WASHER 1 31 5557002 BEARING CONE 1

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Group: REVERSE IDLER ASSY.

REVERSE IDLER ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 3315673 THRUST WASHER 2 2 3315674 BEARING 2 3 3315676 SPACER 1 4 4301491 REVERSE IDLER GEAR 1 5 3315672 REVERSE IDLER SHAFT 1 6 10J06 STEEL BALL 1 3/16"

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Group: SHIFT BAR ASSEMBLY

SHIFT BAR ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 21736 SNAP RING 1 2 3316295 WASHER 1 3 22155 SPRING 1 4 22834 SPRING 1 5 3316298 WASHER 1 6 3316296 PLUNGER 1 7 3316300 SHIFT BLOCK REVERSE 1 8 3315897 YOKE ASSY. REVERSE 1 9 1JM6028 PIN 6 10 1JM3528 PIN 6 11 4302636 YOKE BAR REVERSE 1 12 201044 PIN 3 13 10J14 STEEL BALL 6 14 4304561 YOKE BAR 1ST/2ND 1 15 3315778 SHIFT BLOCK 1ST/2ND 1 16 3315772 YOKE ASSY. 1ST/2ND 1 INCLUDES 3315770 & 227675 17 227675 YOKE PAD 6 18 3315757 SHIFT BAR RETAINER 1 19 233043 CAPSCREW 5 20 4301279 SHIFT BAR RETAINER 1 21 A-6139 YOKE ASSY. 3RD/4TH 1 INCLUDES 4301486 & 227675 22 4301471 YOKE BAR 3RD/4TH 1 23 4304627 SHIFT BLOCK 5TH/6TH 1

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Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed

24 4304536 YOKE BAR 5TH/6TH 1 25 4303287 ACTUATOR PIN 1 26 4304323 MOUNTING BRACKET 1 27 4302079 SNAP RING 2 28 X-8-6110 SCREW 4 29 4303225 ACTUATOR 1 30 4302070 SNAP RING 1 31 4304537 YOKE BAR 1 32 A-6969 YOKE ASSY. 5TH/6TH 1 INCLUDES 4304535 & 227675

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Group: SHIFT BAR HOUSING ASSY.

SHIFT BAR HOUSING ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 4300854 GASKET 1 2 3002291 SHIFT BAR HOUSING 1 3 10J14 STEEL BALL 10 4 4304808 REVERSE SWITCH 1 5 238370 LIFTING PLATE 3 6 X-8-688 CAPSCREW 3 7 4304809 NEUTRAL SWITCH 1 8 X-8C-600 CAPSCREW 14 9 3315765 SPRING 4

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