illustrillustrillustraaated pted pted parararts mants ... · converts tanaka straight shaft grass...
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IllustrIllustrIllustrIllustrIllustraaaaated Pted Pted Pted Pted Parararararts Mants Mants Mants Mants ManualualualualualModel Number:
TBC-2501GRASS TRIMMER
P/N 30102Rev 000Date 8-31-06
Supplier To The Outdoor Power Equipment Industry Tanaka America • 1028 4th Street SW Ste “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
PRODUCT INFORMATIONPRODUCT INFORMATION
All data and specifications are subject to change without noticeFor more information, contact:
ISM, Inc. • 1028 4th St. Sw, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 • E-mail: [email protected]
Grass Trimmer / Brushcutter
TBC-2501
Features / Benefits
Engine Displacement cc (cu. in.) 24 (1.4)
Power (h.p.) 1.2Cylinder Chrome Plated, Stress RelievedCarburetion Walbro Diaphragm with Primer Ignition System Transistorized ElectronicFuel Tank Capacity / fl. oz. (cc) 19.3 (570)Anti-Vibration Heavy-Duty Engine MountClutch System Heavy-Duty CentrifugalShaft Support 5 Shaft BearingsDrive System 7mm Solid Steel ShaftStandard Cutting Head 5" Semi-Automatic Feed (.095" Line)Dry Weight / lbs. (kg) w/head 11.4 (5.2)
Specifications
New Low Profile Guard
* May require blade guard kit
24cc, 1.2 hp engine features two piston rings and a stress relieved, chrome platedcylinder for longer engine life.
Bearing supported, solid steel drive shaft provides smooth and efficient power transferfrom the engine to the cutting head.
Semi-automatic cutting head releases more line with a simple tap on the ground tomaintain peak cutting performance.
Heavy-duty anti-vibration system includes a padded front handle and heavy-dutyrubber mount between the engine and shaft.
1/ 2 / 5 Warranty Coverage provides One-Year coverage for professionals, Two-Year Coverage for Homeowners, and Five Years on the Electronic Ignition Module.
Optional Accessories:ORDER # DESCRIPTION746251 BRAIN® Auto feed head (TH-95)746751 BRAIN® Auto feed head (TH-97)746280 Aluminum fixed line head746290 Aluminum manual feed head746551 4” manual feed head746191 Single shoulder strap746291 Deluxe shoulder harnessVaries Assorted brush & weed blades748501 Blade conversion kit*TMC-200 Cultivator attachmentTPS-200 Pole Saw attachmentTPH-200 Pole Hedge Trimmer attachmentVaries Perfect Mix 2-Cycle Engine Oil
PRODUCT INFORMATIONPRODUCT INFORMATION
All data and specifications are subject to change without noticeFor more information, contact:
ISM, Inc. • 1028 4th St. Sw, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 • E-mail: [email protected]
The versatile TPS-200 Pruning Saw attachment easilyconverts Tanaka straight shaft grass trimmers /brushcutters into a powerful pruning saw.
To be used with thefollowing Tanaka models:• AST-7000 / 7000S / 210• TBC-4500 / 4501 / 2211• TBC-220 / 240• TBC-250 / 2501 / 2510 / 265• TBC-270PF/PN
TPS-200 Features:• 24” Shaft Provides a 98”Overall Length when mounted• 10” Oregon® Bar & Chain• Easy-Mount Coupler
For added reach and maneuverability, the TPH-200Pole Hedge Trimmer attachment can be added toseveral Tanaka straight shaft grass trimmers /brushcutters.
TPH-200 Features:• 22” Double Sided Cutting Blades• Articulating / Pivoting Cutting Angle up to 130 degrees.
This simple, easy to install attachment is ideal for quick garden / flower bedweeding and cultivation. For maximum depth, the TMC-200 can dig up to 4inches into the ground and 6” wide.With a 49:1 reduction ratio,this heavy duty gear boxgives you more tilling power.
TPS-200Pruning Saw Attachment
To be used with thefollowing Tanaka models:• AST-7000 / 7000S / 210• TBC-4500 / 4501 / 2211• TBC-220 / 240• TBC-250 / 2501 / 2510 / 265• TBC-270PF/PN
To be used with thefollowing Tanaka models:• AST-7000 / 7000S / 210• TBC-4500 / 4501 / 2211• TBC-220 / 240• TBC-250 / 2501 / 2510 / 265• TBC-270PF/PN• TBC-300 / 3010• TBC-420PF
Grass Trimmer Attachments
TPH-200Pole Hedge Trimmer Attachment
TMC-200Mini-Cultivator
TPS-EXT Pruning Saw Extension (Part # 748511)Add an extra two feet of reach with this pruning sawextension that will fit on both the TPS-2510 and TPS-270PN Pruning Saws. In addition, it can be added toTanaka straight shaft grass trimmers that utilize theTPS-200 Pole Saw Attachment.
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PARTS INFORMATION
TBC-2501ENGINE / CYLINDER, PISTON, CRANKSHAFT, IGNITION � FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS1-1 15701570900 CAP,SPARK PLUG,ASS'Y 11-2 01802233200 PLUG,SPARK 11-6 0010706090 SET,CYLINDER 1 Includes cylinder gasket1-7 99464050204 SCREW,5X20,WS 21-9 0170706020 GASKET,CYLINDER 11-11 0410706020 RING,PISTON 21-12 0300706590 SET,PISTON 1 W200471~ Includes rings, and circlips1-12 0300706090 SET,PISTON 1 ~W200470 Includes rings, and circlips1-13 0390706020 CIRCLIP,PISTON PIN 21-14 0370706020 PIN,PISTON 1 ~W2004701-14 0370706520 PIN,PISTON 1 W200471~1-16 0460706090 CRANKSHAFT 11-17 0890706080 BEARING,NEEDLE 11-35 1780603180 CORD,B260M 11-43 1670706080 COIL,IGNITION 11-46 99416040201 SCREW,4x20 WS 21-55 2500706020 TUBE,INSULATOR 1
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PARTS INFORMATION
TBC-2501 STARTER PAWL, FLYWHEEL, CRANKCASE • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS2-22 7980706090 PULLEY,STARTER 12-26 3800706080 BOLT,M6 12-31 0720706090 CRANKCASE,ASS’Y 1 Crankcase ass’y includes bearings,2-32 99961600100 BEARING,BALL,#6001 2 oil seals and gasket2-33 99966122272 SEAL,OIL 122245 22-34 0900706020 GASKET,CRANKCASE 12-36 99414050251 SCREW,5X25 32-51 1550706080 ROTOR,MAGNETO 12-52 1820706020 WASHER,SPECIAL,M6 12-54 99421060161 BOLT,6X16S 1
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PARTS INFORMATION
TBC-2501FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS3-2 2030706020 GROMMET 13-41 4030706020 GASKET,INTAKE MANIFOLD 23-42 4040706090 SET,INSULATOR 13-45 99416050251 SCREW,5X25/S 23-46 4020706020 GASKET,CARBURETOR 13-50 4550706090 SET,CARBURETOR 13-55 1320706020 SHIELD 13-71 5950300290 CAP,TANK (BLACK/RED) 13-74 99415050653 SCREW,5X65PS 23-78 7000300507 PIPE,FUEL,3X5X75 13-79 53432710200 GROMMET,FUEL PIPE 13-86 2230162V900 PIPE,FUEL,ASS’Y 13-87 68000731201 CLIP 6.3 13-89 6750404280 FILTER,FUEL 13-91 5910706080 TANK,FUEL 13-96 65500940201 CUSHION,FUEL TANK 23-97 6010706020 CUSHION,TANK 2
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PARTS INFORMATION
TBC-2501CLUTCH, MUFFLER, ANTI-VIBE, FAN CASE • FIGURE 4
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PARTS INFORMATION
TBC-2501CLUTCH, MUFFLER, ANTI-VIBE, FAN CASE � FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS4-6 7380706020 COVER,MUFFLER 14-8 99073045104 SCREW,TAPPING,4.5X10 34-16 99460050454 SCREW,5X45W 24-19 7040706090 SET,MUFFLER 14-21 7320706020 ARRESTOR,SPARK 14-26 1330706020 SHIELD,HEAT 14-31 35902103200 WASHER,CLUTCH,B 24-32 29001620800 SHOE,CLUTCH 24-33 3420630B200 SPRING,CLUTCH 14-34 3480602R200 WASHER,CLUTCH A 24-35 3570075T200 BOLT,STEP 24-36 99416050162 SCREW,5X16/WS 34-38 99205080030 WASHER,8 24-40 17900025800 CORD,STOP 14-42 99350012002 RING,STOP,C-12 EX 14-43 1120706080 CASE,FAN 14-47 5990098021 CUSHION,RUBBER 14-52 3600099020 HOLDER,PIPE 14-55 3610099020 FITTING,METAL 14-56 99051050163 BOLT,HEX,5X16 14-57 99201050061 WASHER,5 14-58 2890707880 DRUM,CLUTCH 1 Replace shaft and clutch drum as set4-59 99461050254 BOLT,HEX HOLE,5X25S 14-60 19805015800 CLAMP,CORD 14-63 9410706020 STAND 14-64 3243735020 WASHER,GEAR CASE 14-65 99073045124 SCREW,TAPPING,4.5X12 24-98 99451050204 SCREW,5X20S 24-99 99200050061 WASHER,SMALL,5 2
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PARTS INFORMATION
TBC-2501RECOIL STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS5-0 7620706090 STARTER,RECOIL 15-2 7790706020 SPRING,RECOIL 15-3 7740706020 PULLEY,STARTER 15-5 8390706020 BOLT,SET 1 5-6 7800706020 GUIDE,ROPE 15-7 7830706020 ROPE,STARTER 15-8 7850706020 HANDLE,STARTER 15-9 99200050061 WASHER,SMALL,5 25-10 99451050204 SCREW,5X20S 2
Consider ordering the748733, S-Start Kit if youare replacing the starter
assy. It decreases the pull-effort by 60%. They aredependable and easy to
install.
748733
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PARTS INFORMATION
TBC-2501AIR CLEANER • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS6-0 4100650D90 AIR CLEANER ASSY 16-1 4240602K201 CAP,CLEANER 16-2 4460602K200 ELEMENT,CLEANER 16-3 4530602K200 COLLAR 16-4 47000025200 COLLAR 26-5 5280635A200 PLATE 16-6 4230072Z81 BODY,CLEANER 1
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PARTS INFORMATION
TBC-2501CARBURETOR • FIGURE 7
22
ITEM PART NUMBER DESCRIPTION QTY COMMENTS 4550706090 SET,CARBURETOR 1 Includes carburetor gasket7-2 5752515380 BODY,PUMP 17-3 4422515180 PUMP,PRIMING 17-4 4762515120 COVER,DIAPHRAGM 17-5 44725108200 BULB,PRIMING 17-6 ~~~ DIAPHRAGM 1 ~ Contained in Carb Repair Kit7-7 ~~~ GASKET,DIAPHRAGM 1 P/N 650-25124-900 7-8 ~~~ DIAPHRAGM,PUMP 1 (Not available individually)7-9 ~~~ GASKET,PUMP 17-10 5992000W430 JET,MAIN,#43 17-11 55025100200 O-RING 17-12 48925100200 RING,STOP 17-13 53925120200 SWIVEL 17-15 51425100200 SCREW,THROTTLE SET 27-16 54425164200 STAY,ADJUST,CABLE 17-17 99101060013 NUT,6 17-18 61425137200 ADJUSTER,CABLE 17-19 4310634C200 GASKET,CLEANER 17-20 5482515120 SCREW,SET 17-21 5492516520 WASHER,THRUST 17-22 57825007200 SCREEN,INLET 1
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PARTS INFORMATION
TBC-2501HANDLE, THROTTLE LEVER, SHAFT • FIGURE 8
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PARTS INFORMATION
TBC-2501HANDLE, THROTTLE LEVER, SHAFT � FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS8-1 3433817020 SHAFT,DRIVE 1483mm 1 Replace shaft and clutch drum as set8-2 3413762381 PIPE,DRIVE SHAFT 18-3 34737601900 BUSHING,ASS'Y 58-4 99101060041 NUT,6 28-5 5003728620 HANDLE 18-6 50637300200 BRACKET,HANDLE,A 18-7 99023060351 BOLT,6X35 PLUS 28-9 8853739480 WIRE,THROTTLE 18-10 99311052012 SCREW,TAPPING 5X20 18-11 36832350200 WASHER,BRAKE SHAFT 18-16 5033738E20 GRIP,HANDLE 18-25 8703728690 LEVER,THROTTLE ASS'Y 18-26 1623710120 SWITCH,STOP 18-27 99342030081 SCREW, TAPPING, 3X8 38-28 25937101200 BASE,STOP SWITCH 18-29 26237101200 SPRING,STOP SWITCH 18-30 17737101200 TERMINAL,EARTH B 18-31 17637101200 TERMINAL,EARTH A 18-32 3153334020 NUT,SPECIAL 5MM 28-33 99355060001 RING,STOP,6 18-34 83237101200 SPRING,RETURN 18-35 88037101200 LEVER,THROTTLE 18-36 99431050201 SCREW,5X20 28-37 85337101200 SHAFT,LOCK BUTTON 18-38 95837101200 SPRING,LOCK,BUTTON 18-39 95637101200 BUTTON,LOCK 18-40 2603331720 BODY,STOP BUTTON,B 18-41 1783739480 CORD,STOP 430mm 28-47 1641001900 TUBE,PROTECTION 18-49 50437300200 GRIP,SHAFT 1
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PARTS INFORMATION
TBC-2501GEAR CASE, SAFETY GUARD � FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS9-1 3003815990 CASE,GEAR ASS'Y 19-2 99461050254 BOLT,HEX HOLE,5X25S 29-4 99351022002 RING,STOP,C22,IN 19-5 99350010002 RING,STOP,C-10 EX 19-6 99961690002 BEARING,BALL,#6900Z 19-7 99961690000 BEARING,BALL,#6900 19-9 3003815020 CASE,GEAR 19-11 99461050124 BOLT,HEX,5X12S 19-12 3163815020 BOLT,FITTING,M8 19-13 99961609000 BEARING,BALL,#609 19-15 3043815020 SHAFT,GEAR 19-16 99961620103 BEARING,BALL #6201D 19-17 99351032002 RING,STOP,C-32 IN 19-18 3103815020 HOLDER,CUTTER 19-23 3243815020 WASHER,GEAR CASE 19-26 99481060254 SCREW,HEX HOLE 6X25 29-28 4423741720 BRACKET,SAFETY GUARD 19-29 4413758700 GUARD KIT 1 Guard kit includes mounting components as shown9-30 4453815020 HOLDER,GUARD 19-32 7973815020 LIMITER,LINE 19-34 99317052002 SCREW,TAPPING,5x20 19-35 3013815000 SET,GEAR PINION 19-37 444-37609-200 SPACER,BRACKET 29-38 99461050124 BOLT,HEX,5X12S 2
441-37587-00 Guard Kit
This guard kit is designed to fitall trimmers with 24 or 26 mm
pipes. This guard is NOTapproved for use with any
metal blade.
29
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PARTS INFORMATION
TBC-2501TOOLS & DECALS � FIGURE 10-11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS10-30 81320000200 WRENCH,HEX,4 110-31 8262000080 SPANNER,COMBI,17X19 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS11-2 9060706020 DECAL,MODEL TBC-2501 111-3 9290706020 DECAL 1 W236035~11-4 9233370020 DECAL,LEVEL 111-5 91505015200 DECAL,SYMBOL 111-10 9193738F20 DECAL,CAUTION,A 111-26 9233738F20 DECAL,LEVEL 1
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PARTS INFORMATION
TBC-25015” SEMI-AUTO HEAD
ITEM PART NUMBER DESCRIPTION QTY COMMENTS0 746451 HEAD,SEMI-AUTO 5" 1 2 3563383B20 ADAPTER,10X1.25 LHF 13 78633830200 BODY,CUTTING 14 31533830200 NUT,SPECIAL 15 79333830200 SPRING 16 78733830200 REEL 17 78933830200 CAP,BODY 18 78833830200 EYELET 2
10 99201120011 WASHER,12 1
ACCESSORY
INFORMATION
� FEATURES� BENEFITS� SPECIFICATIONS
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ISM, Inc. • 1028 - 4th Street SW, Bldg. B, Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 • E-mail: [email protected]
All data and specifications are subject to change without notice.
Tanaka Copolymer Nylon Cutting Line is made of a special, long lasting, weld resistantcompound to provide outstanding cutting performance for grass trimmer heads.
!!!!! Unique Color-Coded Trimmer Line System.
COPOLYMER NYLON CUTTING LINE
!!!!! Available in Various Package Quantities.
!!!!! Easy to Load into Any Trimmer Head.
!!!!! Economical 3 lb. & 5 lb. Sizes are Available on Spools
Item No. Description
746555 080-CLN / .080" Dia / G reen (50 ft.)
746556 095-CLN / .095 Dia. / O range (40 ft.)
746557 105-CLN / .105" Dia. / Red (30 ft.)
1/2 lb. Nylon Line Donuts ( 1 case = 24 pcs. )
746559 080-005N / .080" Dia. / G reen (200 ft.)
746560 095-005N / .095" Dia. / O range (142 ft.)
746561 105-005N / .105" Dia. / Red (117 ft.)
746562 130-005N / .130" Dia. / B lack (75 ft.)
1 lb. Nylon Line Donuts ( 1 case = 24 pcs. )
746564 080-010N / .080" Dia. / G reen (400 ft.)
746565 095-010N / .095" Dia. / O range (285 ft.)
746566 105-010N / .105" Dia. / Red (235 ft.)
746567 130-010N / .130" Dia. / B lack (150 ft.)
746568* 155-010N / .155" Dia. / Yellow (108 ft.)
3 lb. Nylon Line Spools ( 1 case = 12 pcs. )
746168 080-030N / .080" Dia. / G reen (1,200 ft.)
746169 095-030N / .095" Dia. O range (855 ft.)
746170 105-030N / .105" Dia. / Red (705 ft.)
746171 130-030N / .130" Dia. / B lack (450 ft.)
746272 155-030N / .155" Dia. / Yellow (324 ft.)
5 lb. Nylon Line Spools ( 1 case = 12 pcs. )
746172 080-050N / .080" Dia. / G reen (2,000 ft.)
746173 095-050N / .095" Dia. / O range (1,425 ft.)
746174 105-050N / .105" Dia. / Red (1,175 ft.)
746175 130-050N / .130" Dia. / B lack (750 ft.)
746176 155-050N / .155" Dia. / Yellow (540 ft.)
30' / 40' / 50' Nylon Line Coils ( 1 case = 24 pcs. )
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PARTS INFORMATION
748504BLADE KIT
18
WARNING! Read the owners manual and fol-low all warnings and safety instructions. Fail-ure to do so can result in serious injury to theoperator and/or bystanders. Never attempt tomount a steel blade to a machine that is notspecifically designed for that purpose. Never at-tempt to mount a steel blade without using allcomponents of the blade attachment kit, includ-ing shoulder strap and barrier safety bar.
ITEM PART NUMBER DESCRIPTION QTY COMMENTS1 30833410200 COVER,PROTECTION,B,8mm 1 8mm1 3083786120 COVER,BOLT PROTECTOR,10mm 1 10mm3 3113754720 CAP,CUTTER HOLDER,8mm 1 for use with 8x1.25 nut3 3113815020 CAP,CUTTER HOLDER,10mm 1 for use with 10x1.25 nut5 3123338620 BOLT,FLANGED,10x1.25,LH 1 10x1.25 bolt6 3133754720 NUT,FIXING L.H. 8X1.25 1 8x1.25 nut6 3133833220 NUT,FIXING L.H.,10X1.25 1 10x1.25 nut8 3273718090 PIN,COTTER 2X20 (10 PACK) 19 44437609200 SPACER,BRACKET 1 for use with barrier bar, 24mm shafts11 44437609200 SPACER,BRACKET 212 30060 KIT,BLADE GUARD 113 4413738020 GUARD,SAFETY 114 4423369921 BRACKET,SAFETY GUARD 115 4453738020 HOLDER,GUIDE 116 99481060254 SCREW,HEX HOLE 6X25 217 5203339820 BAR,BARRIER 26mm 118 746191 STRAP,SHOULDER,PSS-175 1 Includes mounting bracket/hardware
S･START KITOrder Number
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501 748733B --- TBC230/230B/230D 748744C --- TBC290/290D/340/340D 748732
S-Start Parts Information
REF. PART Q'TYNUMBER NUMBER A B C
756-07075-00 S･START KIT (TBC2501) 1756-07120-00 S･START KIT (TBC230) 1756-07027-00 S･START KIT (TBC290) 1
000 762-07075-90 RECOIL STARTER BODY ASS'Y 1000 762-07085-90 RECOIL STARTER BODY ASS'Y 1000 762-07027-90 RECOIL STARTER BODY ASS'Y 1001 785-07085-20 STARTER HANDLE 1 1 1002 772-07085-80 RECOIL STARTER BODY COMP, 1 1 1003 783-07085-20 RECOIL ROPE 1 1 1004 780-07085-20 RECOIL SPRING 1 1 1005 786-07085-20 SPRING PLATE 1 1 1006,1 778-07027-90 RECOIL SPRING CASE ASS'Y 1 1006,1 778-07085-90 RECOIL SPRING CASE ASS'Y 1006,1 778-07075-90 RECOIL SPRING CASE ASS'Y 1006 778-07085-91 SORING CASE ASS'Y 1 1007 328-07085-20 STARTER BUSH 1 1 1008,1 774-07075-20 STARTER PULLEY 1008,1 774-07085-20 STARTER PULLEY 1008,1 774-07027-20 STARTER PULLEY 1008 774-07085-21 STARTER PULLEY 1009 182-07085-20 SPECIAL WASHER 5.2X15 1 1 1010 990-72050-144 TAPPING SCREW 5X14 1 1 1011 991-01080-011 HEX. NUT 8 1012 994-64040-185 HEX. HOLE BOLT 4X18WS 4013 806-07027-20 STARTER BASE 1014 806-07070-20 STARTER BASE 1015 806-07120-20 STARTER BASE 1016 990-73045-144 TAPPING SCREW 4.5X14 3 3 3017 994-64040-125 HEX. HOLE BOLT 4X12WS 4020 798-07085-90 STARTER PULLEY ASS'Y 1 1 1021 991-91050-001 SQUARE NUT 5 1022 915-07078-20 STARTER MARK (S･START) 1 1 1060 314-07070-20 SPECIAL BOLT 1
DESCRIPTION