ilm 16,20,25,30

ILMplus

16,20,25,30

PARTS MANUAL

ECN-M0XXX Rev. 2.0, Date 05-13-2015 Part #90-0714-000

PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703

Tel (888)-774-5844 Fax (562)-924-8318

PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619

Tel (609)-587-4200 Fax (609)-587-4201

Visit our website at www.palfinger.com for up to date information and notifications

If you received this product with damaged or missing parts,

Please contact PALFINGER Liftgates at (888)-774-5844

Built to Deliver - Every Time

INDEX

TABLE OF CONTENT Page

LIFTING GEAR 3

CHAIN LINK, ANCHOR AND SPROCKETS 4CHAIN ROUTING 5RUNNER 6GAS SPRING 7PLATFORM STEEL 8PLATFORM ALU FOLDING RAMP 9PLATFORM ALU FOLDING RAMP ARR 10CART STOP 11CONTROL SYSTEM 12CYLINDER 13OPEN-CLOSE CYLINDER 14POWER UNIT 15

ILMplus

- Column gate

Important gate information:

On the driverside column

PALFINGER Liftgates, LLC.

572 Whitehead Road,Trenton, NJ 08619

Tel: (609) 587-4200, Fax: (609) 587-4201 2


15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Lifting Gear

No. Description Part no.

1 Door Cover see next pageSTD Light Kit - 4 red/ 1 white 70-0709-928/20/22LED Light Kit - 4 red/ 1 white 70-0709-929/21

H-Frame Weld 94" 02-0709-100

H-Frame Weld 100" 02-0709-101

4 Storage safety latch, kit, incl. hardware 60-0713-000

5 Above Floor Kit for both sides 05-0709-100

6 Plate PM-05-0709-005

7 Cover Guard PM-05-0709-008

8 Holster, ILM heavy duty PM-70-0709-006

9 Safety Latch Plate PM-04-0709-008

10 Axle Nut, 3/8" PM-00-0709-014

11 Latch Pin, 3/8 PM-00-0709-013

12 Rail Driver Side PM-02-0709-001

13 Rail Curb Side PM-02-0709-002

14 Cap Plastic PM-1475511

15 Remote Cable Cover Plate PM-70-0709-005

16 Speednut 1060061

17 Truss screw - 1/4 - 20 x 1/2" 1092119

3

2

7

8

3

1

9

5

46

6

10

11

2

15

14

17

16

Width of truck = Width of liftgate

88'' wide = 86'' wide

90'' wide = 88'' wide

96'' wide = 94'' wide

102'' wide = 100'' wide

Matching table



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ILM plus

Cover Doors

No. Description Part No.

Cover door, w/o light cut outs, for 76'' wide door 00-0709-023




Cover door, w/ light kit, for 78'' wide door 70-0709-929



Cover door, w/ light and license plate cut outs, for 84'' wide door 60-0714-000

Cover door, w/ light and license plate cut outs, for 90'' wide door 60-0714-0023

1

2

Width of truck = Width of cover door

88'' wide = 76'' wide

90'' wide = 78'' wide

96'' wide = 84'' wide

102'' wide = 90'' wide

Matching table

1

2

3



Tel: (609) 587-4200, Fax: (609) 587-4201 4



Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Drop in License Plate


1 License plate bracket 65-7514-020

2 License plate lamp 60-1414-002

3 Button head cap screw, 1/4 - 20 x 0.75'' ES3475

4 Rivet nut, 1/4 - 20 EM-714

5 Rivet, 3/16 x 0.45'' EK3207

KIT Drop in license plate kit, incl. all components above 65-7514-021

1

2

3

4

5



Tel: (609) 587-4200, Fax: (609) 587-4201 5



Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Chain Link, Anchor and Sprockets

No. Description Part no.

Sprocket - 15t Orange (1600, 2000, 2500) PM-01-0709-075

Sprocket - 15t Black (3000) PM-04-0709-015

2 Pin, Short PM-04-0709-013

3 Pin, Long PM-04-0709-014

4 Hair Pin Clip - .125 x 2.5 PM-1418662

5 Chain Anchor - Adjustable PM-04-0709-101

6 Chain link PM-1419662

7 Pin, AF PM-05-0709-007

1

7

5

2

6

4

1

1

3

3

3

1

1

1

1

2

3

3

3

1

1

1

17

4

5

6



Tel: (609) 587-4200, Fax: (609) 587-4201 6



Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Chain Routing

No. Description Part no.1 Roller Chain CS - 114-3/4"(153 links) common PM-1419664

Roller Chain DS - 129-3/4"(173 links) 100" wide PM-1419665

Roller Chain DS - 123-3/4"(165 links) 94" wide PM-1419663

3 Roller Chain x 83.25 cc (111 links) common PM-1419669

4 Master link PM-1419662

2

ILM+ Above FloorChain Routing

ILM+ StandardChain Routing

2

4

Truck Side

Deck Side

Drivers Side ChainTruck Side

Curb Side ChainDeck Side

2 1 1

3 3

4



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ILM plus

Runner

No. Description Part no.1 Runner Complete PM-03-0709-100

2 Bushing, 36 id x 40 od x 41 long P-1403363

3 Slide Bearing (x 15 pads per runner) P-2020681

4 Chain anchor 03-0709-001

5 Gas Spring see page 7

6 Eccentric bolt w/ hardware PM-00-0709-009A

7 Upper Chain Anchor PM-04-0709-104

8 Master link PM-1419662

4

5

7

6

3

2

1

8



Tel: (609) 587-4200, Fax: (609) 587-4201 8



Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Gas spring

Steel & Aluminum Decks

Platform Size Material 86 wide 94 wide 100 wideDeck Size for all 80 wide 88 wide 94 wide

30+12 (CS) Alu - - 1 ea*00-0709-520

36+6 (no chain) Alu - 1 ea*00-0709-520 -

36+6 Alu - 1 ea*00-0709-520 -

36+6 Steel - 2 ea*00-0709-340 -

36+12 Alu - 2 ea*00-0709-340 -

36+12 (ARR) Alu - 2 ea*00-0709-340 -

36+12 (ARR) Steel - 2 ea*00-0709-340 -

36+12(CS) Alu - 2 ea*00-0709-340 -

42+6 Alu 2 ea*00-0709-385 2 ea*00-0709-430 -

42+6 Steel - 2 ea*00-0709-430 2 ea*00-0709-475

42+12 Alu - 2 ea*00-0709-430 -

42+12 (CS) Alu - 2 ea*00-0709-430 -

42+12 (ARR) Alu - 2 ea*00-0709-430 2 ea*00-0709-475

42+12 (ARR) Steel - 2 ea*00-0709-430 2 ea*00-0709-47548+6 Alu - 2 ea*00-0709-430 -48+6 Steel - 2 ea*00-0709-565 2 ea*00-0709-565

Aluminum Folding Decks

Platform Size Material 86 wide 94 wide 100 wideDeck Size for all 80 wide 88 wide 94 wide

36+6 (30+6+6) Alu 2 ea*00-0709-340 2 ea*00-0709-340 -

36+12(30+6+12) Alu 2 ea*00-0709-340 2 ea*00-0709-340 -

36+6+12 (CS) (30+6+12) Alu 2 ea*00-0709-340 2 ea*00-0709-340 -

42+6 (30+12+6) Alu - 2 ea*00-0709-340 -

42+12 (36+6+12) Alu - 2 ea*00-0709-340 -

42+12 (CS) (36+6+12) Alu - 2 ea*00-0709-340 -

48+6 (36+12+6) Alu - 2 ea*00-0709-520 -

48+12 (36+12+12) Alu - 2 ea*00-0709-430 2 ea*00-0709-520

48+12 (CS) (36+12+12) Alu - 2 ea*00-0709-520 -

54+6 (36+18+6) Alu - 2 ea*00-0709-520 2 ea*00-0709-520

Q ea*XX-XXXX-XXX

Q=Quantitiy

X=Partnumber

Mount Frame

Mount Frame



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ILM plus

Platform Steel

No. Description Part no.1 Platform on request

2 Kit, deck pin and bolt PM-04-0709-011A

2.1 Pin, deck, incl. grease zerk PM-04-0709-011

2.2 Button head cap screw, 3/8 - 16 x 1.5" ES3439

3 Chain H anchor PM-1431026

4 Chain (sold by foot) PD-45025

5 Upper chain anchor for runner PM-04-0709-104

6 Attaching point gas spring

7 Bushing 28 x 25 x 14 P-1000042

8 Hex head cap screw, 3/8'' - 16 x 1.25'' ES3496

9 Nut, nylock, 3/8'' - 16 EM 708

10 Side bar, curb side and driver side on request

7 3

1 7

3

2

6

2.1

2.2

4

5

8

9

10



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Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Platform Folding Ramp

6" tip 12" tip 12" tip w/ cart stop

1 Alum Board - Center1

2 Alum Board - Hinge1

3 Alum Board - Base1

20-0709-021 20-0709-013 23-0709-040

4 Side Bar ASSY - CS on request on request on request

5 Side Bar ASSY - DS on request on request on request

6 Coil Pin, 1/4 x 2, zinc

7 Pull Pin

8 Kit, deck pin and bolt

8.1 Pin, deck, incl. grease zerk

8.2 Button head cap screw, 3/8 - 16 x 1.5"

9 Button head cap screw, M10-1.5 x 40, zinc

10 Socket head cap screw, M10-1.5 x 40

11 Hex Bolt, M10-1.5 x 50

12 Bushing 28 x 25 x 14

13 Hinge - Outer (only for folding platform) NA 22-0709-003 22-0709-003

14 Hinge - Inner (only for folding platform) NA 22-0709-004 22-0709-004

15Pin - 1" dia x 1" long SS

(only for folding platform)NA 22-0709-005 22-0709-005

16Jam Nut - 5/8-11 Zinc

(only for folding platform)NA 1061211 1061211

17Plunger - 5/8-11 Zinc

(only for folding platform)NA 1417100 1417100

1: Length fits ILM

plus 102" wide liftgates; will be cut into specific length for other liftgate width on request

DescriptionNo.Part no.

ES 256

P-1000042

1030084

ES3439

1421761

00-0709-015

1030086

PM-04-0709-011

PM-04-0709-011A

20-0709-033

20-0709-037

Picture showing Alu folding ramp w/ cart stops

1

2

3

12

9

10

11

4

8

5

8.1

8.2

1314

15

1716

6

7



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Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Platform Folding Ramp (ARR)

No. Description Part no.1 Alum Board - Center

120-0709-037

2 Alum Board - Hinge1

20-0709-033

3 Alum Board - Base1

20-0709-034

4 Side Bar ASSY - CS on request

5 Side Bar ASSY - DS on request

6 Alum Ramp1

23-0709-017

7 Stiffener Channel1

23-0709-018

Hinge Assy CS 23-0709-005

Hinge Assy DS 23-0709-006

9 Kicker Latch 23-0709-007

10 Kit, deck pin and bolt PM-04-0709-011A

10.1 Pin, deck, incl. grease zerk PM-04-0709-011

10.2 Button head cap screw, 3/8 - 16 x 1.5" ES3439

11 Hex Bolt, M10-1.5 x 50 ES 256

12 Socket head cap screw, M10-1.5 x 40 1030086

13 Button head cap screw, M10-1.5 x 40, zinc 1030084

14 Latch Bushing 23-0709-008

15 Hex Bolt, M-10-1.5 x 80mm, class 10.9 ES3245

16 Flat Socket head Screw 3/8-16 x 1.0 ES3452

17 Nylock Nut - 3/8-16 EM 698

18 Coil Pin, 1/4 x 2, zinc 1421761

19 Pull Pin 00-0709-015

1:

8

Length fits ILMplus

102" wide liftgates; will be cut into specific length for other liftgate width on request

4

3

5

1 26

7

18 19

12

11

141598

1617

10.1

10.2

13

10



Tel: (609) 587-4200, Fax: (609) 587-4201 12



Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Cart Stop


1 Spring Wire, Cart Stop P-1408661

3 Filler, Cart Stop Driver Side on request

4 Filler, Cart Stop Curb Side w/ notch on request

5 Lid, Cart Stop on request

6 Clip, Hold Down, Cart Stop P-1406249

7 C- Clip, plastic 1.38", Sq w/ wholes P-2004637

8 Lid, Cart Stop on request

9 Rod support 1.38x4.75" P-1406245

10 Sliding Rod P-1406248



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Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Control system


1 3 button main outside switch/ straight cord PM-70-0709-901

2 2 button main outside switch/ straight cord PM-70-0709-902

3 2 button hand control with coil cord P-72916816

4 Holster, ILM Plus Heavy Duty PM-70-0709-006

5 Circuit Breaker, automatic reset 3-10150A

6 Circuit Breaker, manuel reset 3-101050

7 Cab on-off switch 70-1012-002

8 Bracket, for cab on-off switch 70-1012-001

9 Toggle switch P-2004565

10 Solenoid wire assy, for release valve 70-0709-908

4

31 2

7

8

6

5

9

10



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Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Cylinder

No. Description Item Code

Cylinder, MBB, Piston Dia. 2 3/8" (60 mm) (A),

Piston Rod 1 3/16" (30 mm) (B)P-2020483

Cylinder, USA, Piston Dia. 2 5/8" (65 mm) (A),

Piston Rod 1 3/8" (35 mm) (B)40-0709-300

2 Valve, Double Locking P-1284466

3 Solenoid wire assy, for release valve 70-0709-908

4 Fitting, 1/4" BSPP-M to 9/16" JIC-M (to 3/8" hose) PM-3121345


6 Hose, 3/8", 18" length, 9/16" JIC-F PM-3121341


8 Shoe, Cylinder Head P-2023021

9 Wheel, black w/hardware P-2003774

Sprocket, 15t orange (1600, 2000, 2500) PM-01-0709-075

Sprocket, 15t black (3000) PM-04-0709-015

11 Pin w/ hair clip PM-04-0709-014A

12 Lock Nut M30 x 2 P-67271785

13 Plug, Hydraulic, Replace Kit, Cylinder (+O-ring +Instructions) 75-0715-000

1

10

12

8

9

2

1

37

11

10

6

4

5

13



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Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Open-close cylinder

No. Description Item Code

1 Cylinder, power closing (for hydraulic close) P-2020443

2 Pin, lower end of cylinder, w/ hardware 31-0709-10

3 Snap Ring 1462192

4 Grease Zerk P-69064337

5 Pin, upper end of cylinder PM-00-0709-002

6 Retaining ring, E-style, 7/8" diameter shaft 1002130

7 Mount bracket, power close cylinder, hose guide PM-04-0709-105

8 Round head square neck bolt, 3/8-16 x 1.25 PM-1030120

9 Nut, 3/8-16, nylock EM 695

10 Hose guard cover PM-04-0709-010

11 Hex washer head screw, 5/16-18 x 0.75 1030064



14 Fitting, bulkhead, 7/16" JIC-M (for 1/4" hose) PD-3125566


Restrictor, 0.022", 7/16" JIC-F to 7/16" JIC-M (to 1/4" hose) PM-3121356



17 Kicker spring, driverside 00-0709-016

18 Kicker spring, curbside (shown in picture) PM-00-0709-017

19 Hardware kit, for one spring, complete 00-0709-016A

16

17, 18

19

1

2

5

7 10

8, 912

13

15

14

3

4

6

11

16



Tel: (609) 587-4200, Fax: (609) 587-4201 16



Tel: (888) 774-5844, Fax: (562) 924-8318


ILM plus

Power Unit

No. Description Part no.1 Pump Unit, #1600-2500 lbs PM-50-0709-954

2 Pump Unit, #3000 lbs PM-50-0709-953

3 Battery Cable - 4ga x 25ft on request

4 Reservoir Tank Steel - 2.2 Liter PM-50-0709-911

5.1 Motor - Monarch 2500 lbs PM-50-0709-916

5.2 Motor - Monarch 3000 lbs PM-50-0709-910

6 Solenoid, Motor D-16752

7 Breather Cap 50-0709-914

8 Oil Reservoir O-Ring 50-0709-913

9 Pressure Relieve Valve 50-0709-915

10 Comp Valve, 2.75 GPM 51-0709-027

11 Bracket Solenoid 50-0709-912

12 Check Valve on request

13 Screen Filter 50-0709-917

14 Valve, Check Pilot on request

15 Elbow Fitting 90', 3/8 PM-3121340



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Tel: (888) 774-5844, Fax: (562) 924-8318

ilm 16,20,25,30

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